CN220157500U - Cake pressing machine for tea - Google Patents

Abstract

The utility model discloses a tea cake press, which includes a base. A vertical plate is fixedly installed at the top rear end of the base, a horizontal plate is fixedly installed at the top of the vertical plate, and a top front end of the horizontal plate is provided with Controller, a cake pressing mechanism is fixedly installed in the middle of the top of the horizontal plate, and a rotating mechanism is provided on the top of the base. The utility model adopts the above structure. After the tea cakes are pressed together, the electric push rod is started to push the bottom plate away from the inside of the tea cake mold, and the tea cakes can be taken out. The drive motor is started to adaptively drive the turntable to rotate. When the turntable rotates, the tea cakes can be taken out. Move the other tea cake mold to the bottom of the press block. At this time, just repeat the above operation. Moreover, due to the design of two sets of press blocks, two sets of tea cakes can be pressed together at one time, which improves the efficiency of tea cake processing. Compared with Among the existing technical solutions, this technical solution adds the function of an electric push rod to push out tea cakes, making the entire device extremely convenient for material retrieval.

Description

A tea cake press

Technical field

The utility model belongs to the technical field of tea cake pressing, and particularly relates to a tea cake pressing machine.

Background technique

Tea is a very popular beverage ingredient and has a long history of drinking in China. There are many varieties of tea, which are classified according to reprocessing into scented tea, pressed tea, extracted tea, medicinal health tea, tea-containing beverages, etc. Among them, pressed tea includes black brick tea, Fu brick tea, square tea, cake tea, etc. Cake tea is mainly semi-fermented tea and fully fermented tea. It is made by making tea and then pressing it into cakes, which is convenient for transportation and long-term storage. The existing tea cake pressing process is mostly done manually. In order to prevent the tea leaves from scattering, the tea leaves are usually put into cloth bags for pressing. The pressing requires a lot of force and is often pressed with the help of foreign objects, which can easily cause contamination of the tea cake. After the pressing is completed, It is more troublesome to take it out later. Moreover, some existing tea cake pressing devices have a relatively simple structure, and there are also problems such as tea leaves are easily scattered during pressing, tea cakes are difficult to take out, and tea cakes have a single shape;

A tea cake press with the patent number "CN202221535363.1" has a mounting base and an upper template. A conveying assembly is installed on the upper end of the mounting base. The conveying assembly is used to convey tea raw materials and pressed tea leaves. For tea cakes, the upper template is arranged above the installation base, and the upper template is equipped with a feeding assembly and a cake pressing assembly. The feeding assembly and the cake pressing assembly are located between the upper template and the conveying assembly. The feeding assembly is used to quantitatively transport tea raw materials to the conveying assembly, and the cake pressing assembly is used to press the tea raw materials into tea cakes. The installation base is provided with a device corresponding to the conveying assembly and the cake pressing assembly. Matching placement table. The utility model has the advantages of simple structure, convenient and quick operation, and automatic realization of material discharging and material pressing operations;

Although the above technical solution can perform cake pressing operation and has high efficiency, it has certain defects during use. It can only improve the cake pressing efficiency. However, after the tea cake is pressed during the overall use, it is in the mold of the tea cake. , needs to be taken out manually, and the tea cake is easily picked out during the removal, resulting in damage to the tea cake. Therefore, the above technical solution has certain defects and needs to be improved.

Utility model content

In view of the problems mentioned in the background art, the purpose of this utility model is to provide a tea cake press to solve the problem that the tea cake press of the above-mentioned prior art solution is inconvenient to take out tea cakes and reduces production efficiency.

The above technical objectives of the present invention are achieved through the following technical solutions:

A tea cake pressing machine includes a base, a vertical plate is fixedly installed on the top rear end of the base, a horizontal plate is fixedly installed on the top of the vertical plate, and a controller is provided on the top front end of the horizontal plate. A cake pressing mechanism is fixedly installed in the middle of the top of the horizontal plate, a rotating mechanism is installed at the top of the base, unloading assemblies are fixedly installed at the front ends of both sides of the top of the base, and a material collecting frame is installed at the rear end of the bottom of the base. There are feed troughs on both sides of the top rear end of the base;

The cake pressing mechanism includes a telescopic cylinder. The bottom output end of the telescopic cylinder is provided with a cross bar. Buffer springs are fixedly installed at both ends of the bottom of the cross bar. A pressure block is fixedly installed at the bottom of the buffer spring;

The rotating mechanism includes a first motor, which is fixedly installed in the middle of the bottom of the base. The top output end of the first motor is provided with a turntable through the base, and the top of the turntable is provided with tea cakes in an annular shape at equal intervals. Mold, the bottom of the turntable is annularly fixedly installed with electric push rods at equal intervals, the top output end of the electric push rod penetrates the turntable and is arranged inside the tea cake mold, and the top output end of the electric push rod is fixedly installed with a bottom plate.

Further, as a preferred technical solution, a support shaft is fixedly installed on the top of the pressure block, and the top of the support shaft penetrates the cross bar.

Further, as a preferred technical solution, the bottoms of the electric push rods are rotatably connected with universal balls, and the bottoms of the universal balls are closely connected to the top of the base.

Further, as a preferred technical solution, a support plate is fixedly installed on the front of the crossbar, and an infrared sensor is fixedly installed on the front end of the support plate.

Further, as a preferred technical solution, a mounting seat is provided on the top of the crossbar, and the mounting seat is mounted on the bottom of the telescopic cylinder through bolts.

Further, as a preferred technical solution, the bottom of the turntable is also provided with a mounting seat, and the mounting seat is sleeved on the top output end of the first motor.

Further, as a preferred technical solution, the cross-sectional shapes of the bottom of the telescopic cylinder and the top output end of the first motor are both regular hexagons, and the bottom view shape of the inside of the mounting base is also set to be a regular hexagon.

Further, as a preferred technical solution, the blanking assembly includes a second motor, which is fixedly installed on both sides of the top front end of the base, and a toggle plate is fixedly installed on the top output end of the second motor, so An arc-shaped groove is provided on the inside of the front end of the toggle plate.

To sum up, the utility model mainly has the following beneficial effects:

First, by setting the cake pressing mechanism and the rotating mechanism to cooperate, during use, the tea leaves are placed inside the tea cake mold located on the left or right side of the pressing block, and the telescopic cylinder is started to drive the cross bar to move down. The rod can drive the pressing block to move down and insert into the inside of the tea cake mold. The base plate and the pressing block cooperate to assist in pressing the tea cake. After the pressing is completed, the telescopic cylinder is started to retract. When the tea cake is pressed, it is started again. The electric push rod pushes the bottom plate away from the inside of the tea cake mold to take out the tea cake. Start the drive motor to adaptively drive the turntable to rotate. When the turntable rotates, the other tea cake mold can be moved to the bottom of the press block. Repeat The above operations are sufficient, and due to the design of two sets of pressing blocks, two sets of tea cakes can be pressed together at one time, which improves the efficiency of tea cake processing. Compared with the existing technical solutions, this technical solution adds an electric push rod to push the tea cakes. The cake pushing function makes the overall feeding of this device extremely convenient;

Second, by setting the unloading assembly, during use, when the tea cake is pushed out by the bottom plate driven by the electric push rod, the second motor is started to run. At this time, the second motor drives the wave plate to rotate, and the tea cake is resisted by the toggle plate. The tea cakes fall from the turntable into the unloading trough, and enter the receiving frame through the auxiliary guide of the unloading trough, thereby facilitating the retrieval of materials. Compared with the existing technical solutions, this technical solution adopts a designed lower The material component can be matched with the production and processing line in the factory, and the automatic cutting is controlled by the PLC system. Compared with the existing technical solutions, it can be seen that this technical solution is extremely convenient to use, has high processing efficiency, and has greater overall practicability and application prospects. Good, worth promoting.

Description of drawings

Figure 1 is a perspective view of the utility model;

Figure 2 is a bottom view structural view of the utility model;

Figure 3 is an enlarged view of point A in Figure 2 of the present invention;

Figure 4 is a schematic structural diagram of the electric push rod of the present utility model.

Reference signs: 1. Base, 2. Vertical plate, 3. Horizontal plate, 4. Controller, 5. Cake pressing mechanism, 51. Telescopic cylinder, 52. Cross bar, 53. Buffer spring, 54. Pressure block, 55 , Support shaft, 56. Support plate, 57. Infrared sensor, 58. Mounting base, 6. Rotating mechanism, 61. First motor, 62. Turntable, 63. Tea cake mold, 64. Electric push rod, 65. Base plate, 66. Universal ball, 7. Unloading assembly, 71. Second motor, 72. Toggle plate, 73. Arc groove, 8. Receiving frame, 9. Unloading chute.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

Example 1

Referring to Figures 1-4, a tea cake press according to this embodiment includes a base 1, a vertical plate 2 is fixedly installed on the top rear end of the base 1, and a horizontal plate 3 is fixedly installed on the top of the vertical plate 2. The top front end of the plate 3 is provided with a controller 4, the top middle of the horizontal plate 3 is fixedly installed with a cake pressing mechanism 5, the top of the base 1 is provided with a rotating mechanism 6, and the top two sides of the base 1 are fixedly equipped with unloading assemblies 7 at the front ends. The bottom rear end of the base 1 is provided with a receiving frame 8, and the top rear end of the base 1 is provided with unloading troughs 9 on both sides;

The cake pressing mechanism 5 includes a telescopic cylinder 51. The bottom output end of the telescopic cylinder 51 is provided with a cross bar 52. Buffer springs 53 are fixedly installed at both ends of the bottom of the cross bar 52. A pressure block 54 is fixedly installed at the bottom of the buffer spring 53;

The rotating mechanism 6 includes a first motor 61. The first motor 61 is fixedly installed in the middle of the bottom of the base 1. The top output end of the first motor 61 penetrates the base 1 and is provided with a turntable 62. The top of the turntable 62 is provided with tea cakes in an annular shape at equal intervals. The mold 63 and the bottom of the turntable 62 are fixedly installed with electric push rods 64 in an annular shape at equal intervals. The top output end of the electric push rod 64 penetrates the turntable 62 and is arranged inside the tea cake mold 63. The top output end of the electric push rod 64 is fixedly installed with a bottom plate. 65.

Example 2

Referring to Figures 1-4, on the basis of Embodiment 1, in order to achieve the purpose of improving the stability of the pressure block 54 of the device, this embodiment has an innovative design for the pressure block 54. Specifically, the top of the pressure block 54 is fixedly installed with The top of the support shaft 55 passes through the cross bar 52; by providing the support shaft 55, the pressure block 54 can be supported, thereby improving the stability of the pressing.

Referring to Figures 1-4, in order to achieve the purpose of improving the rotational stability of the turntable 62, the bottom of the electric push rod 64 of this embodiment is rotatably connected with a universal ball 66, and the bottom of the universal ball 66 is connected to the top of the base 1 ; By providing the universal ball 66, the universal ball 66 can be used to roll against the base 1, thus assisting in improving the stability of the turntable 62.

Referring to Figures 1-4, in order to improve the convenience of use of the device, a support plate 56 is fixedly installed on the front of the crossbar 52 of this embodiment, and an infrared sensor 57 is fixedly installed on the front end of the support plate 56; by setting the support plate 56 The infrared sensor 57 at its outer end can assist in identifying the information on the bottom turntable 62 through the infrared sensor 57, so as to facilitate intelligent positioning processing in cooperation with the PLC control system in the factory workshop.

Example 3

Referring to Figures 1-4, this embodiment is based on Embodiment 2. In order to facilitate the disassembly and assembly of the cross bar 52 and the turntable 62, this embodiment has innovative designs for the cross bar 52 and the turntable 62. Specifically, the cross bar 52 and the turntable 62 are The top of the rod 52 is provided with a mounting seat 58. The mounting seat 58 is mounted on the bottom of the telescopic cylinder 51 through bolts. The bottom of the turntable 62 is also provided with a mounting seat 58. The mounting seat 58 is sleeved on the top output end of the first motor 61; The mounting base 58 uses bolts to install the cross bar 52, which can facilitate the disassembly, assembly, and replacement of the cross bar 52. The turntable 62 uses the mounting base 58 to sleeve the end of the first motor 61, which can facilitate the replacement of the turntable 62, thereby facilitating the replacement of the turntable 62. Different shapes of pressing blocks 54 and tea cake molds 63 facilitate maintenance and cleaning.

Referring to Figures 1-4, in order to achieve the purpose of improving stability, the cross-sectional shapes of the bottom of the telescopic cylinder 51 and the top output end of the first motor 61 in this embodiment are regular hexagons, and the bottom view shape of the inside of the mounting base 58 is also set It is a regular hexagon; by arranging the output end of the first motor 61 and the bottom of the telescopic cylinder 51 in a regular hexagonal shape and the inner shape of the mounting base 58 in a regular hexagonal shape, the installation stability of the mounting base 58 can be improved.

Referring to Figures 1-4, in order to facilitate unloading, the unloading assembly 7 of this embodiment includes a second motor 71. The second motor 71 is fixedly installed on both sides of the top front end of the base 1. The top output of the second motor 71 A toggle plate 72 is fixedly installed at the end, and an arc-shaped groove 73 is provided on the inside of the front end of the toggle plate 72; by setting the second motor 71 to run, the second motor 71 can drive the toggle plate 72 to rotate. The tea cake can be moved into the unloading chute 9 by turning, and the arcuate groove 73 is provided to easily accommodate the tea cake and prevent the tea cake from sliding outward.

Principle and advantages of use: During use, place the tea leaves inside the tea cake mold 63 located on the left or right side of the pressing block 54, and start the telescopic cylinder 51 to drive the cross bar 52 to move downward. At this time, the cross bar 52 can drive the pressing block 54. The block 54 is moved down and inserted into the inside of the tea cake mold 63. The bottom plate 65 and the pressing block 54 cooperate to assist in pressing the tea cake. After the pressing is completed, the telescopic cylinder 51 is started to retract, and then the telescopic cylinder 51 is started to retract after the pressing of the tea cake is completed. The electric push rod 64 pushes the bottom plate 65 away from the inside of the tea cake mold 63 to take out the tea cake. The drive motor is started to adaptively drive the turntable 62 to rotate. When the turntable 62 rotates, another tea cake mold 63 can be moved to the pressing block. 54, and during this period, when the tea cake is pushed out by the bottom plate 65 driven by the electric push rod 64, the second motor 71 is started to run. At this time, the second motor 71 drives the wave plate to rotate, and the tea cake is resisted by the toggle plate 72. , causing the tea cakes to fall from the turntable 62 into the unloading chute 9, and enter the receiving frame 8 through the auxiliary guide of the unloading chute 9, thereby facilitating the retrieval of materials. Compared with the existing technical solutions, this technical solution adopts A blanking component 7 is designed, which can cooperate with the production and processing line in the factory, and can control the automatic blanking through the assistance of the PLC system and the controller 4.

Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. A tea cake press, characterized in that: it includes a base (1), a vertical plate (2) is fixedly installed at the top rear end of the base (1), and the top of the vertical plate (2) is fixedly installed. There is a horizontal plate (3), a controller (4) is provided at the top front end of the horizontal plate (3), a cake pressing mechanism (5) is fixedly installed in the middle of the top of the horizontal plate (3), and the base (1 ) is provided with a rotating mechanism (6) at the top, unloading assemblies (7) are fixedly installed at the front ends of both sides of the top of the base (1), and a receiving frame (8) is provided at the rear end of the bottom of the base (1) , there are feed troughs (9) on both sides of the top rear end of the base (1); The cake pressing mechanism (5) includes a telescopic cylinder (51). The bottom output end of the telescopic cylinder (51) is provided with a cross bar (52). Both ends of the bottom of the cross bar (52) are fixedly installed with buffers. Spring (53), a pressure block (54) is fixedly installed at the bottom of the buffer spring (53); The rotating mechanism (6) includes a first motor (61). The first motor (61) is fixedly installed in the middle of the bottom of the base (1). The top output end of the first motor (61) passes through the base (1). ) is provided with a turntable (62), the top of the turntable (62) is provided with tea cake molds (63) in an annular shape at equal intervals, and the bottom of the turntable (62) is fixedly installed with an electric push rod (64) in an annular shape at equal intervals. , the top output end of the electric push rod (64) penetrates the turntable (62) and is arranged inside the tea cake mold (63), and the top output end of the electric push rod (64) is fixedly installed with a bottom plate (65). 2. A tea cake pressing machine according to claim 1, characterized in that: a support shaft (55) is fixedly installed on the top of the pressing block (54), and the top of the support shaft (55) runs through the transverse direction. Rod(52). 3. A tea cake press according to claim 2, characterized in that: the bottoms of the electric push rods (64) are rotatably connected with universal balls (66), and the universal balls (66) The bottom is connected to the top of the base (1). 4. A tea cake press according to claim 3, characterized in that: a support plate (56) is fixedly installed on the front of the crossbar (52), and a front end of the support plate (56) is fixedly installed. There is an infrared sensor (57). 5. A tea cake press according to claim 4, characterized in that: the top of the crossbar (52) is provided with a mounting seat (58), and the mounting seat (58) is installed on the telescopic The bottom of the cylinder (51). 6. A tea cake pressing machine according to claim 5, characterized in that: the bottom of the turntable (62) is also provided with a mounting seat (58), and the mounting seat (58) is sleeved on the first The top output of the motor (61). 7. A tea cake pressing machine according to claim 6, characterized in that: the cross-sectional shapes of the bottom of the telescopic cylinder (51) and the top output end of the first motor (61) are regular hexagons, The shape of the inner side of the mounting seat (58) when viewed from above is also set to be a regular hexagon. 8. A tea cake pressing machine according to claim 7, characterized in that: the blanking assembly (7) includes a second motor (71), and the second motor (71) is fixedly installed on the base (71). 1) On both sides of the top front end of the second motor (71), a toggle plate (72) is fixedly installed on the top output end of the second motor (71), and an arc-shaped groove (73) is provided on the inside of the front end of the toggle plate (72).