CN220153247U - Rotary vibration feeding chute device of alloy melting furnace - Google Patents
Rotary vibration feeding chute device of alloy melting furnace Download PDFInfo
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- CN220153247U CN220153247U CN202321680091.9U CN202321680091U CN220153247U CN 220153247 U CN220153247 U CN 220153247U CN 202321680091 U CN202321680091 U CN 202321680091U CN 220153247 U CN220153247 U CN 220153247U
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- melting furnace
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- 239000000956 alloy Substances 0.000 title claims abstract description 30
- 238000002844 melting Methods 0.000 title claims abstract description 30
- 230000008018 melting Effects 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
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Abstract
The utility model relates to the technical field of intermediate frequency furnaces, in particular to a rotary vibration feeding chute device of an alloy melting furnace, which can reduce manual participation in the feeding process, improve the feeding efficiency, effectively reduce the energy consumption and reduce the occurrence of a clamping phenomenon. The technical scheme adopted by the utility model is as follows: the utility model provides an alloy melting furnace rotary vibration feed chute device, includes main body frame, chute, a plurality of buffer spring and at least one vibrating motor, the chute slope is arranged in main body frame's top, and the export of chute is in the lower one end in position, vibrating motor installs in the bottom or the side of chute, and the chute is connected through a plurality of buffer spring directly with main body frame.
Description
Technical Field
The utility model relates to the technical field of intermediate frequency furnaces, in particular to a rotary vibration feeding chute device of an alloy melting furnace.
Background
The alloy melting furnace is one of intermediate frequency furnaces, is mainly used for heating and melting metals such as aluminum, copper and alloy materials thereof, and the charging mode at the furnace mouth can be generally divided into the following modes: manual feeding, travelling crane feeding, feeding by a feeding trolley, feeding by a vibrating feeding vehicle and feeding by a chain plate machine. The defects of the feeding modes are as follows: 1. the alloy melting furnace is high-temperature equipment, and the manual feeding has great potential safety hazard; 2. the travelling crane has low feeding efficiency, raw materials are easy to scatter to all parts of a workshop, and dust removal is not realized during feeding; 3. the charging trolley has low charging efficiency, needs traveling crane cooperation and has larger limitation; 4. the vibration charging vehicle needs to be in a working state all the time, has high energy consumption, and is easy to cause a material clamping phenomenon when encountering large materials; 5. the inclination angle of the feeding of the chain plate machine is not well controlled, and the furnace lining is easily broken due to too high feeding point.
Disclosure of Invention
The utility model aims to overcome the defects in the background art and provide the rotary vibration feeding chute device of the alloy melting furnace, which can reduce the manual participation in the feeding process, improve the feeding efficiency, effectively reduce the energy consumption and reduce the occurrence of the clamping phenomenon.
The technical scheme adopted by the utility model is as follows: the utility model provides an alloy melting furnace rotary vibration feed chute device, includes main body frame, chute, a plurality of buffer spring and at least one vibrating motor, the chute slope is arranged in main body frame's top, and the export of chute is in the lower one end in position, vibrating motor installs in the bottom or the side of chute, and the chute is connected through a plurality of buffer spring directly with main body frame.
Further, the bottom of chute is equipped with rotary mechanism, and this rotary mechanism includes stand and lower stand, goes up stand and chute fixed connection, and lower stand is fixed on foundation structure, thereby cup joints each other or is connected through the bearing between last stand and the lower stand and realizes relative rotation.
Further, the rotating mechanism is arranged on a basic structure between two or more alloy melting furnaces.
Further, the rotating mechanism further comprises a driving motor and a transmission assembly, wherein the driving motor is fixedly arranged on the lower upright post and is connected with the upper upright post through the transmission assembly, and the driving motor drives the upper upright post to rotate through the transmission assembly after being started.
Further, the main body frame comprises a bottom frame and a plurality of support columns fixed on two sides of the bottom frame, all the support columns gradually reduce in height along the inclined direction of the chute, and the tops of the support columns are connected with the connecting lugs on the side face of the chute in a one-to-one mode through the springs.
Further, the bottom of the main body frame is provided with a plurality of universal wheels.
Further, one end of the chute is a closed end, the other end of the chute is the outlet, and the width of the chute is gradually increased from the closed end to the outlet.
Further, the side plates at the two sides of the chute expand outwards, so that raw materials can enter easily.
Further, the bottom plate of the chute is a plane or an arc surface.
Further, the two sides of the bottom plate and the side plates of the chute are in arc transition.
The utility model has the following beneficial effects:
(1) The chute is designed with a certain inclination angle, and various irregular raw materials can slide into the furnace from the furnace mouth by using the inclination angle;
(2) If the special raw materials cannot slide down into the furnace by themselves, the vibrating motor at the bottom or at the side of the chute can be used for vibrating and discharging;
(3) The utility model can use the rotating mechanism to horizontally rotate, so that the outlet of the chute is aligned to the furnace mouths of different furnace bodies, thereby taking into account the charging of two or more furnace bodies on the left and right sides;
(4) The utility model can be matched with other working tools, such as the rear end of the chute is matched with a chain plate machine or a travelling crane, so that the feeding efficiency is improved, and the manual frequent participation is not needed;
(5) The chute has high manufacturing strength and is not afraid of smashing, the chute can be quickly replaced, and the influence on production is small;
(6) When the material is fed, the impact force of the material falling onto the chute is buffered by the spring, the chute is rebounded back by the spring, so that the vibration effect can be achieved, the material can be rapidly and effectively fed into the furnace mouth without participation of a vibration motor under normal conditions, continuous work can be realized, and the power consumption is low;
(7) The width of the outlet end is larger than that of the closed end, the whole chute is not closed, and the phenomenon of material clamping can be reduced.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of a front view structure of an embodiment of the present utility model.
Fig. 3 is a schematic diagram of an operating state of an embodiment of the present utility model.
The drawings are as follows: the main body frame 100, the bottom frame 101, the support columns 102, the chute 200, the side plates 201, the bottom plate 202, the outlet 203, the closed end 204, the springs 300, the connecting lugs 400, the rotating mechanism 500, the upper upright post 501, the lower upright post 502, the driving motor 503, the bearings 504, the vibrating motor 600, the base structure 700 and the alloy melting furnace 800.
Detailed Description
The objects, technical solutions and advantages of the present utility model will be further described with reference to the accompanying drawings and examples, but the present utility model is not limited to the following examples, for the purpose of making the objects, technical solutions and advantages of the present utility model more clearly understood by those skilled in the art.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model.
As shown in fig. 1 and 2, the present embodiment provides a rotary vibratory feeding chute apparatus for an alloy melting furnace, which includes a main body frame 100, a chute 200, a plurality of buffer springs 300, a vibration motor 600, and a rotation mechanism 500.
The chute 200 is disposed obliquely above the main body frame 100, and the inclination angle may be determined according to actual production conditions. The chute 200 has a closed end 204 at one end and an outlet 203 at the other end, it being apparent that the outlet 203 is at the lower end. To avoid the material from being caught by the inlet as it slides down, in this embodiment, the width of the chute 200 increases from the closed end 204 to the outlet 203. Since the raw materials enter the chute 200 from above, the side plates 201 at both sides of the chute 200 are outwardly expanded to form a V shape, thereby facilitating the entry of the raw materials. The bottom plate 202 of the chute 200 is a plane or an arc. The two sides of the bottom plate 202 are in arc transition with the side plates 201 of the chute 200.
The chute 200 is directly connected with the main body frame 100 through a plurality of buffer springs 300. Specifically, the main body frame 100 includes a bottom frame 101 and two rows of support columns 102 vertically fixed to both sides of the bottom frame 101. Typically, the two rows of support columns 102 are symmetrically arranged, and all support columns 102 gradually decrease in height along the direction of inclination of the chute 200, so as to accommodate the angle of inclination of the chute 200. The outer walls of the two sides of the chute 200 are provided with a plurality of connecting lugs 400 which extend outwards, and the top of each supporting column 102 is connected with the connecting lugs 400 on the side surface of the chute 200 one by one through one spring 300. In order to change the position of the outlet 203 of the chute 200 conveniently, the bottom of the main body frame 100 is provided with a plurality of universal wheels, and the through groove can be provided with a universal wheel with a lock at the bottom end of each upright post.
The vibrating motor 600 is used for starting the vibrating motor 600 to vibrate the chute 200 when the special raw materials with individual poles cannot slide down by themselves, so that the raw materials can slide down. The vibration motor 600 is typically mounted to the bottom of the chute 200, and may be mounted to the side or closed end 204 of the chute 200 depending on the space conditions of the site.
The bottom of the chute 200 is provided with a rotating mechanism 500, the rotating mechanism 500 comprises an upper upright post 501 and a lower upright post 502 which are vertically arranged, the upper end of the upper upright post 501 is fixedly connected with the chute 200, and the lower end of the lower upright post 502 can be fixed on a basic structure 700 of the alloy melting furnace 800 through connecting pieces such as bolts. The lower end of the upper upright 501 and the upper end of the lower upright 502 are sleeved with each other or connected through a bearing 504 so as to realize relative rotation.
The rotating mechanism 500 is used for positioning the chute 200 and simultaneously realizing that the chute 200 and the main body frame 100 rotate together by taking the lower upright post 502 as a center, so that the outlet 203 of the chute 200 swings between different furnace mouths, and simultaneously charging of two or more alloy melting furnaces 800 is considered. The swing of the chute 200 can be realized manually, or can be realized by using a driving motor 503 and a transmission assembly, wherein the driving motor 503 is fixedly arranged on the lower upright post 502 and is connected with the upper upright post 501 through the transmission assembly, and the driving motor 503 drives the upper upright post 501 to rotate through the transmission assembly after being started. The transmission component is a conventional component, such as a sprocket chain, a gear component, a synchronous wheel, a synchronous belt and the like.
As shown in fig. 3, the rotation mechanism 500 is provided on the base structure 700 between two alloy melting furnaces 800, and the chute 200 can be swung back and forth between the mouths of the two alloy melting furnaces 800 using the rotation mechanism 500. Taking one of the furnace ports for example, the outlet 203 of the chute 200 is located above the furnace port, the universal wheels can be locked during the charging process, and the main body frame 100 can be fixed by other means if necessary, so as to avoid the chute 200 from shifting the furnace port. The material outlet of other charging devices (e.g., chain plate machines) is directed at the higher end of the chute 200, preferably directly above the rotation mechanism 500, so as to avoid material leakage due to swing of the chute 200. When the charging is carried out, the impact force of the raw materials falling onto the chute 200 can be buffered by the spring 300, the chute 200 is rebounded back by the spring 300, the vibration effect can be achieved, the raw materials can be quickly and effectively slid into the furnace mouth without participation of the vibration motor 600 under normal conditions, the continuous operation can be realized, and the power consumption is low. If the material is jammed, the vibration motor 600 can be started to perform vibration blanking, and manual intervention can be performed if necessary. When it is desired to charge another alloy melting furnace 800, the universal wheels may be unlocked, the outlet 203 of chute 200 may be swung over the mouth of this alloy melting furnace 800 and then locked again to continue charging.
The foregoing description is only of the preferred embodiments of the present utility model, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. The utility model provides an alloy melting furnace rotary vibration feed chute device which characterized in that: including main body frame (100), chute (200), a plurality of buffer spring (300) and at least one vibrating motor (600), chute (200) slope is arranged in the top of main body frame (100), and the export (203) of chute (200) are in the lower one end in position, vibrating motor (600) are installed in the bottom or the side of chute (200), and chute (200) are connected through a plurality of buffer spring (300) directly with main body frame (100).
2. The alloy melting furnace rotary vibratory feed chute assembly of claim 1, wherein: the bottom of chute (200) is equipped with rotary mechanism (500), and this rotary mechanism (500) include stand (501) and lower stand (502), go up stand (501) and chute (200) fixed connection, lower stand (502) are fixed on foundation structure (700), go up and cup joint each other or connect through bearing (504) between stand (501) and the lower stand (502) thereby realize relative rotation.
3. The alloy melting furnace rotary vibratory feed chute apparatus as set forth in claim 2, wherein: the rotation mechanism (500) is disposed on a base structure (700) between two or more alloy melting furnaces (800).
4. The alloy melting furnace rotary vibratory feed chute apparatus as set forth in claim 2, wherein: the rotating mechanism (500) further comprises a driving motor (503) and a transmission assembly, the driving motor (503) is fixedly arranged on the lower upright post (502) and connected with the upper upright post (501) through the transmission assembly, and the driving motor (503) drives the upper upright post (501) to rotate through the transmission assembly after being started.
5. The alloy melting furnace rotary vibratory feed chute assembly of claim 1, wherein: the main body frame (100) comprises a bottom frame (101) and a plurality of support columns (102) fixed on two sides of the bottom frame (101), wherein the heights of all the support columns (102) are gradually reduced along the inclined direction of the chute (200), and the top of each support column (102) is connected with the connecting lugs (400) on the side face of the chute (200) one by one through the springs (300).
6. The alloy melting furnace rotary vibratory feed chute assembly of claim 1, wherein: the bottom of the main body frame (100) is provided with a plurality of universal wheels.
7. The rotary vibration feeding chute device for an alloy melting furnace according to any one of claims 1 to 6, wherein: one end of the chute (200) is a closed end (204), the other end of the chute is the outlet (203), and the width of the chute (200) gradually increases from the closed end (204) to the outlet (203).
8. The alloy melting furnace rotary vibratory feed chute assembly of claim 7, wherein: the side plates (201) on two sides of the chute (200) are outwards expanded so as to be beneficial to raw material entering.
9. The alloy melting furnace rotary vibratory feed chute assembly of claim 8, wherein: the bottom plate (202) of the chute (200) is a plane or an arc surface.
10. The alloy melting furnace rotary vibratory feed chute assembly of claim 9, wherein: the two sides of the bottom plate (202) are in arc transition with the side plates (201) of the chute (200).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321680091.9U CN220153247U (en) | 2023-06-29 | 2023-06-29 | Rotary vibration feeding chute device of alloy melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321680091.9U CN220153247U (en) | 2023-06-29 | 2023-06-29 | Rotary vibration feeding chute device of alloy melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220153247U true CN220153247U (en) | 2023-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321680091.9U Active CN220153247U (en) | 2023-06-29 | 2023-06-29 | Rotary vibration feeding chute device of alloy melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220153247U (en) |
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2023
- 2023-06-29 CN CN202321680091.9U patent/CN220153247U/en active Active
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