CN220150605U - Composite wall - Google Patents
Composite wall Download PDFInfo
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- CN220150605U CN220150605U CN202321270726.8U CN202321270726U CN220150605U CN 220150605 U CN220150605 U CN 220150605U CN 202321270726 U CN202321270726 U CN 202321270726U CN 220150605 U CN220150605 U CN 220150605U
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- 239000002131 composite material Substances 0.000 title claims abstract description 168
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 226
- 239000010959 steel Substances 0.000 claims abstract description 226
- 239000010410 layer Substances 0.000 claims abstract description 151
- 239000011241 protective layer Substances 0.000 claims abstract description 33
- 239000004567 concrete Substances 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 17
- 239000002657 fibrous material Substances 0.000 claims description 16
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000011381 foam concrete Substances 0.000 claims description 5
- 239000010451 perlite Substances 0.000 claims description 5
- 235000019362 perlite Nutrition 0.000 claims description 5
- 239000012774 insulation material Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 239000004568 cement Substances 0.000 description 7
- 239000010881 fly ash Substances 0.000 description 7
- 239000004576 sand Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
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- 238000011066 ex-situ storage Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model discloses a composite wall and a manufacturing method thereof, and belongs to the field of building construction. The composite wall body comprises: the first protection layer, the structural layer, the second protection layer, the first connecting piece and the second connecting piece. Through first dimension sheath and second dimension sheath, the impact from the external environment can be better resisted to the composite wall body. And when the composite wall is impacted by external environment, the structural layer can better participate in the stress of the composite wall, so that the composite wall has higher bearing capacity and energy consumption capacity. The first connecting piece and the second connecting piece can deform the first steel plate or the fourth steel plate and transmit the deformation to other structures in the composite wall body, so that the first dimension protective layer, the second dimension protective layer and the structural layer in the composite steel plate can be better cooperated, and the bearing capacity and the energy consumption capacity of the composite wall body can be ensured to be better.
Description
Technical Field
The utility model relates to the field of building construction, in particular to a composite wall body.
Background
The enclosure wall is an indispensable important structure in both house construction and road and bridge construction. The enclosure wall can be used as a first defense line when the building is subjected to external impact or earthquake, can be used for bearing horizontal load and vertical load caused by wind load or earthquake in houses or structures, and is used for preventing the structure from shearing damage, and is generally made of reinforced concrete.
At present, china is greatly pushing traditional buildings to transform into industrialized buildings. In the traditional building, most of the work needs to bind reinforcement cages on construction sites, cast-in-place concrete is adopted, the formed enclosure wall structure is relatively stable, the size is proper, but the problems of long construction period, large storage sites, shortage of constructors and the like become barriers for inhibiting the progress of the building industry. The prefabricated building has the advantages of higher construction level, but needs various shaping molds for different building structures, so that the universality of the enclosure wall is poor, the formed enclosure wall is heavy in weight and inconvenient to transport, large mechanical equipment is needed for auxiliary completion in the process of assembly, the positioning is difficult, the reinforcing is difficult, the process for adjusting the horizontal perpendicularity of the enclosure wall is complicated, the workload is large, the construction progress is not well controlled, the construction efficiency is low, meanwhile, the construction precision is poor, the cost is high, in addition, the problem of water leakage of the wall of the combined structure is serious, the user is poor in satisfaction of the assembled structure, and the development of the assembled structure is difficult to push. In addition, the existing building wall is poor in toughness in impact resistance, and when the building wall is applied to road and bridge enclosures, in part of traffic accidents, after vehicles collide to the building wall, the building wall can apply a large impact force to the vehicles, so that the protection of the life and property safety of people is not facilitated. Moreover, the building wall body can be seriously damaged due to larger impact force, so that the later repair of the building wall body is not facilitated.
Disclosure of Invention
The embodiment of the utility model provides a composite wall body. The problem that building wall body assembly is difficult, and toughness when being shock-resistant is relatively poor can be solved, the technical scheme is as follows:
in one aspect, a composite wall is provided, comprising: the first protective layer, the structural layer, the second protective layer, the first connecting piece and the second connecting piece;
the first protective layer includes: a first steel plate and a second steel plate, and a first filling layer between the first steel plate and the second steel plate, wherein the second steel plate is provided with a first through hole for passing through the first connecting piece and a second through hole for passing through the second connecting piece, and the first filling layer is provided with a first connecting groove for passing through the first connecting piece and a second connecting groove for passing through the second connecting piece;
the second protective layer includes: a third steel plate and a fourth steel plate, and a second filling layer between the third steel plate and the fourth steel plate, wherein the third steel plate is provided with a third through hole for passing through the first connecting piece and a fourth through hole for passing through the second connecting piece, and the second filling layer is provided with a third connecting groove for passing through the first connecting piece and a fourth connecting groove for passing through the second connecting piece;
the structural layer is positioned between the first and second dimension protection layers, and is provided with a first hole site for passing through the first connecting piece and a second hole site for passing through the second connecting piece;
the first steel plate, the second steel plate, the third steel plate and the fourth steel plate are rectangular in shape, one end of the first connecting piece is connected with a corner of the first steel plate at one side of the first steel plate, which is close to the second steel plate, the other end of the first connecting piece is connected with the fourth steel plate at one side of the fourth steel plate, which is close to the third steel plate, and the orthographic projection of the axis of the first connecting piece on the first steel plate coincides with a diagonal line of the first steel plate;
one end of the second connecting piece is connected with the corner of the first steel plate at one side of the first steel plate, which is close to the second steel plate, the other end of the second connecting piece is connected with the fourth steel plate at one side of the fourth steel plate, which is close to the third steel plate, and the orthographic projection of the axis of the first connecting piece on the first steel plate coincides with the other diagonal line of the first steel plate.
Optionally, the length of the first connecting piece is equal to the length of the second connecting piece, and the cross-sectional dimensions of the first connecting piece and the second connecting piece are equal.
Optionally, the dimensions of the cross sections of the first through hole, the second through hole, the third through hole, the fourth through hole, the first connecting groove, the second connecting groove, the third connecting groove, the fourth connecting groove, the first hole site and the second hole site parallel to the first steel plate are equal to the dimensions of the cross sections of the first connecting piece and/or the second connecting piece parallel to the first steel plate.
Optionally, the two ends of the first connecting piece and the second connecting piece are connected with the first steel plate and the fourth steel plate in a welding mode.
Optionally, the materials of the first filling layer and the second filling layer are first concrete or perlite heat-insulating materials;
the structural layer is made of second concrete;
the first concrete is foam concrete, and the second concrete is concrete compounded with fiber materials.
Optionally, the fiber material is compounded with the second concrete in the form of aggregate, and the second concrete comprises cement, fly ash, sand, fiber material, water reducing agent and water, wherein the mass ratio of the cement, the fly ash, the sand and the water is as follows: 1:1:0.76:0.55, wherein the fiber material accounts for 1.45% of the total volume of the second concrete, and the water reducing agent accounts for 0.8% of the total mass of the cement, the fly ash and the sand.
Optionally, the composite wall includes: a fibrous layer, the fibrous layer comprising: a first fibrous layer and a second fibrous layer;
the first fiber layer is positioned between the concrete and the third steel plate, and the second fiber layer is positioned between the concrete and the second steel plate;
the material of the fiber layer is carbon fiber material.
Optionally, the fiber material is a carbon fiber material or a polychlorenol material.
Optionally, the composite wall further comprises: the plurality of sealing plates are distributed on two sides of the composite wall body, the normal line of each sealing plate is parallel to the first steel plate, and the width of each sealing plate is equal to the sum of the thicknesses of the first dimension protective layer, the structure layer and the second dimension protective layer;
one side of the sealing plate is connected with the first steel plate, and the other side of the sealing plate is connected with the fourth steel plate.
The technical scheme provided by the embodiment of the utility model has the beneficial effects that at least:
the utility model provides a composite wall, comprising: the first protection layer, the structural layer, the second protection layer, the first connecting piece and the second connecting piece. Through first dimension sheath and second dimension sheath, the impact from the external environment can be better resisted to the composite wall body. When the composite wall is impacted by the external environment, the steel plates in the first and second protective layers can work cooperatively better, so that the impact of the external environment can be counteracted, and the impact resistance of the composite wall is guaranteed to be better. And when the composite wall is impacted by external environment, the structural layer can better participate in the stress of the composite wall, so that the composite wall has higher bearing capacity and energy consumption capacity. In addition, under the effect of first connecting piece and second connecting piece, first dimension sheath, second dimension sheath and structural layer can be better form an organic whole structure, when composite wall receives the impact from external environment, first connecting piece and second connecting piece can produce deformation transmission with first steel sheet or fourth steel sheet to other structures in the composite wall to make first dimension sheath, second dimension sheath and the structural layer in the composite steel sheet can be better cooperate, thereby can guarantee that composite wall's bearing capacity and power consumption ability are better.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an assembled wall provided in the related art;
FIG. 2 is a schematic structural view of a composite wall according to an embodiment of the present utility model;
FIG. 3 is an exploded view of the composite wall shown in FIG. 2;
FIG. 4 is an exploded view of the composite wall shown in FIG. 2 from another perspective provided by an embodiment of the present utility model;
FIG. 5 is a schematic view of another composite wall according to an embodiment of the present utility model;
FIG. 6 is a schematic view of a composite wall according to an embodiment of the present utility model;
fig. 7 is a schematic diagram of a method for manufacturing a composite wall according to an embodiment of the present utility model.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the embodiments of the present utility model will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an assembled wall according to the related art. In order to facilitate assembly, china starts to popularize and use a building system of a low-layer cold-formed thin-wall steel enclosure wall in 2000. In the related art, a cold-formed thin-wall steel composite wall body can be generally adopted as a building enclosure wall body. The cold-formed thin-wall steel structure system has high standardization degree, good earthquake resistance and environmental protection, but is mainly used for residential houses with three layers or less.
The bearing capacity of the cold-formed thin-wall steel construction system in the prior art is smaller than that of a common reinforced concrete structure and a common steel structure, the number of layers of the house is greatly limited, and only a low layer can be built. The cold-formed thin-wall steel building system in the prior art has the following problems in the aspect of earthquake resistance: (a) The side-resistant rigidity of the composite wall body in the cold-formed thin-wall steel building system in the prior art is low, so that the side-resistant capacity and the bearing capacity of the cold-formed thin-wall steel building system are low (b) from the aspect of ductility, the energy consumption capacity of the composite wall body in the cold-formed thin-wall steel building system in the prior art is lower than that of the frame structure and the enclosure wall structure; (c) From the perspective of multi-channel earthquake-proof fortification, the cold-formed thin-wall steel building system in the prior art only has one earthquake-proof fortification, and once the building is destroyed, the building collapses due to continuous earthquake; (d) From the aspect of impact resistance, the impact resistance of the composite wall body in the cold-formed thin-wall steel building system in the prior art is poor, and the safety coefficient in the use process is low.
In the embodiment of the present utility model, please refer to fig. 2, fig. 2 is a schematic structural diagram of a composite wall according to an embodiment of the present utility model. The composite wall 000 may include: a first dimensional sheath 100, a structural layer 200, and a second dimensional sheath 300. In order to more clearly see the structure of the composite wall 000, please refer to fig. 3, fig. 3 is an exploded view of the composite wall shown in fig. 2. A first connector 400 and a second connector 500.
The first dimensional sheath 100 in the composite wall 000 can include: the first and second steel plates 101 and 102, and the first filling layer 103 between the first and second steel plates 101 and 102, the second steel plate 102 having the first through hole A1 for passing through the first connector 400 and the second through hole A2 for passing through the second connector 500 thereon, the first filling layer 103 may have the first connection groove for passing through the first connector 400 and the second connection groove for passing through the second connector 500. The first steel plate 101 and the second steel plate 102 can serve as a double-layer steel plate shear wall, and when the wall is impacted by external environment, the first steel plate 101 and the second steel plate 102 can bear force together. Since the steel plates have good bearing capacity and energy consumption capacity, the composite wall body 000 can better resist impact from the external environment through the first steel plate 101 and the second steel plate 102 in the first protective layer 100.
Moreover, the integrity between the first steel plate 101 and the second steel plate 102 in the first protective layer 100 can be enhanced through the filling layer, so that the first protective layer 100 has more stable bearing capacity. In this way, when the impact from the external environment is received, the first steel plate 101 and the second steel plate 102 in the first protective layer 100 can better cooperate, so that the impact of the external environment can be counteracted, and the impact resistance of the composite wall body 000 is better.
In order to more clearly see the matching relationship between the second protective layer 300 and the first connecting member 400 and the second connecting member 500, please refer to fig. 4, fig. 4 is an exploded view of the composite wall shown in fig. 2 under another view angle provided by the embodiment of the present utility model. The second dimensional sheath 300 in the composite wall 000 can include: the third steel plate 301 and the fourth steel plate 302, and the second filling layer 303 between the third steel plate 301 and the fourth steel plate 302, the third steel plate 301 may have a third through hole A3 for passing through the first connection member 400 and a fourth through hole A4 for passing through the second connection member 500 thereon, and the second filling layer 303 may have a third connection groove for passing through the first connection member 400 and a fourth connection groove for passing through the second connection member 500 thereon. Here, the functions and functions of the third and fourth steel plates 301 and 302 in the second dimension protective layer 300 may refer to the functions and functions of the first and second steel plates 101 and 102 in the first dimension protective layer 100, and the functions and functions of the second filling layer 303 in the second dimension protective layer 300 may refer to the functions and functions of the first filling layer 103 in the first dimension protective layer 100, which will not be described again. It should be noted that each of the above-mentioned connecting grooves may be in communication with the corresponding numbered through holes, for example, the first connecting groove may be in communication with the first through hole.
The structural layer 200 in the composite wall 000 may be located between the first and second sheathing layers 100 and 300, and the structural layer 200 may have a first hole site K1 for passing through the first connector 400 and a second hole site K2 for passing through the second connector 500. Because the structural layer 200 can be located between the first and second protective layers 100 and 300, the composite wall 000 can have better overall performance through the structural layer 200, and the first and second protective layers 100 and 300 can also cooperate under the driving of the structural layer 200. In this way, the first and second sheathing layers 100, 200, 300 in the composite wall body 000 can all participate in the stress when the composite wall body 000 is impacted from the external environment. In this way, the load carrying capacity and energy consumption capacity of the composite wall 000 can be further improved.
Illustratively, the structural layer 200 may have structural rebars therein that are respectively connected to the first and second dimension jackets 100, 300, by which the structural layer 200 may be better connected to the first and second dimension jackets 100, 300 to form the composite wall 000. And, when the composite wall body 000 receives an impact from an external environment, the structural layer 200 may participate in the stress not only through the contact surface with the first or second sheathing layers 100 or 300, but also through the construction reinforcing bars connected with the first and second sheathing layers 100 and 300. In this way, the structural layer 200 can better participate in the stress of the composite wall 000, so that the composite wall 000 has higher bearing capacity and energy consumption capability.
The first steel plate 101, the second steel plate 102, the third steel plate 301 and the fourth steel plate 302 in the composite wall body 000 may have a rectangular shape, one end of the first connector 400 in the composite wall body 000 may be connected to a corner of the first steel plate 101 at a side of the first steel plate 101 near the second steel plate 102, the other end of the first connector 400 may be connected to a corner of the fourth steel plate 302 at a side of the fourth steel plate 302 near the third steel plate 301, and an orthographic projection of an axis of the first connector 400 on the first steel plate 101 may coincide with a diagonal line of the first steel plate 101. Thus, under the action of the first connecting piece 400, the first and second protective layers 100, 300 and the structural layer 200 can form a better integrated structure, when the composite wall 000 is impacted by external environment, the first connecting piece 400 can deform the first or fourth steel plate 101 or 302 to transfer the deformation to other structures in the composite wall 000, so that the first and second protective layers 100, 300 and the structural layer 200 in the composite steel plate can cooperate better, and the bearing capacity and energy consumption capability of the composite wall 000 can be ensured.
Here, the first connection member 400 can be connected with the first and fourth steel plates 101 and 302 by the first through hole A1 on the second steel plate 102 for passing through the first connection member 400, the third through hole A3 on the third steel plate 301 for passing through the first connection member 400, and the first hole K1 in the structural layer 200 for passing through the first connection member 400. For example, the first connection member 400 may be connected to the fourth steel plate 302 after passing through the first through hole A1, the first hole site K1, and the third through hole A3 after being connected to the first steel plate 101. Also, since the orthographic projection of the axis of the first connector 400 on the first steel plate 101 may coincide with one diagonal line of the first steel plate 101, that is, may be disposed along two diagonally opposite corners of the first steel plate 101 and the fourth steel plate 302, the first connector 400 can assist other structures in the composite wall body 000 against an impact by generating a tensile deformation after the composite wall body 000 receives an impact from an external environment. After the composite wall 000 is impacted by the external environment, the first, second and third sheaths 100, 300 and 300 are mainly deformed in shear deformation and compression deformation. In this way, the composite wall 000 may further have the first connecting piece 400, so after the composite wall 000 is impacted by the external environment, the structural deformations in the composite wall 000 may be more coordinated under the driving of the first connecting piece 400, so that the defect that a certain structure is subjected to serious shear deformation or compression deformation to withdraw from working in advance can be avoided. Thus, the composite wall 000 has high bearing capacity and energy consumption capacity and good ductility, so that the defect that the composite wall 000 is broken in a brittle manner after being subjected to large external impact can be reduced.
One end of the second connector 500 in the composite wall 000 may be connected to a corner of the first steel plate 101 at a side of the first steel plate 101 near the second steel plate 102, the other end of the second connector 500 may be connected to the fourth steel plate 302 at a side of the fourth steel plate 302 near the third steel plate 301, and an orthographic projection of an axis of the first connector 400 on the first steel plate 101 may coincide with another diagonal line of the first steel plate 101. The function and function of the second connector 500 in the composite wall 000 can be referred to as the function and function of the first connector 400 in the composite wall 000, and will not be described herein.
In summary, the present utility model provides a composite wall, including: the first protection layer, the structural layer, the second protection layer, the first connecting piece and the second connecting piece. Through first dimension sheath and second dimension sheath, the impact from the external environment can be better resisted to the composite wall body. When the composite wall is impacted by the external environment, the steel plates in the first and second protective layers can work cooperatively better, so that the impact of the external environment can be counteracted, and the impact resistance of the composite wall is guaranteed to be better. And when the composite wall is impacted by external environment, the structural layer can better participate in the stress of the composite wall, so that the composite wall has higher bearing capacity and energy consumption capacity. In addition, under the effect of first connecting piece and second connecting piece, first dimension sheath, second dimension sheath and structural layer can be better form an organic whole structure, when composite wall receives the impact from external environment, first connecting piece and second connecting piece can produce deformation transmission with first steel sheet or fourth steel sheet to other structures in the composite wall to make first dimension sheath, second dimension sheath and the structural layer in the composite steel sheet can be better cooperate, thereby can guarantee that composite wall's bearing capacity and power consumption ability are better.
In an embodiment of the present utility model, referring to fig. 3 and 4, the length of the first connecting member 400 may be equal to the length of the second connecting member 500, and the cross-sectional dimension of the first connecting member 400 may be equal to the cross-sectional dimension of the second connecting member 500. In this way, the first connector 400 may better cooperate with the second connector 500. Also, during the ex-situ process, the first connector 400 may be formed in synchronization with the second connector 500, so that the ex-situ efficiency of the composite wall body 000 may be further improved.
For example, since the length of the first connector 400 is equal to the length of the second connector 500 and the sizes of the first connector 400 and the second connector 500 are also equal, the deformation of the first connector 400 and the second connector 500 can be maintained to be uniform even after the composite wall 000 receives an impact from the external environment. In this way, the same side force resistance condition of the first connector 400 and the second connector 500 can be ensured, so that the defect that the composite wall 000 is damaged due to the fact that the first connector 400 or the second connector 500 is withdrawn from working in advance can be avoided.
It should be noted that, in the drawings in the present utility model, the sizes and shapes of the first and second connection members 400 and 500 are simplified for convenience of illustration. In an embodiment of the present utility model, referring to fig. 3 and 4, the dimensions of the cross sections of the first through hole A1, the second through hole A2, the third through hole A3, the fourth through hole A4, the first connecting groove, the second connecting groove, the third connecting groove, the fourth connecting groove, the first hole site K1, and the second hole site K2 parallel to the first steel plate 101 in the composite wall 000 may be equal to the dimensions of the cross sections of the first connecting piece 400 and/or the second connecting piece 500 parallel to the first steel plate 101. Thus, the first connecting member 400 can better pass through the first through hole A1, the third through hole A3, the first connecting groove, the third connecting groove and the first hole site K1 to be connected with the first steel plate 101 and the fourth steel plate 302, and the second connecting member 500 can better pass through the second through hole A2, the fourth through hole A4, the second connecting groove, the fourth connecting groove and the second hole site K2 to be connected with the first steel plate 101 and the fourth steel plate 302. Thus, the first connector 400 and the second connector 500 can be ensured to be stably fixed in the composite wall 000, and after the composite wall 000 is impacted by external environment, the first connector 400 and the second connector 500 can be better stressed in cooperation with other structures in the composite wall 000, so that the integrity of the composite wall 000 can be further provided.
By way of example, since the first through-hole A1, the second through-hole A2, the third through-hole A3, the fourth through-hole A4, the first connecting groove, the second connecting groove, the third connecting groove, the fourth connecting groove, the first hole site K1, and the second hole site K2 in the composite wall 000 may have the same dimensions parallel to the cross-section of the first steel plate 101 as the first connecting member 400 and/or the second connecting member 500, the first filling layer 103, the second steel plate 102, the structural layer 200, the third steel plate 301, and the second filling layer 303 may be better connected to the first connecting member 400 and the second connecting member 500, and the deformation of the first filling layer 103, the second steel plate 102, the structural layer 200, the third steel plate 301, and the second filling layer 303 may be better transferred to the first connecting member 400 and the second connecting member 500, and the first connecting member 400 and the second connecting member 500 may be better cooperated with the respective layers of the composite wall 000 after the composite wall 000 is subjected to an impact from the external environment.
In the embodiment of the present utility model, there are various ways in which both ends of the first and second connection members 400 and 500 are connected to the first and second steel plates 101 and 102. The utility model is schematically illustrated in only two possible implementations.
In one possible implementation, as shown in fig. 4, both ends of the first and second connection members 400 and 500 may be connected with the first and fourth steel plates 101 and 302 by welding. In this way, the first and second connectors 400 and 500 can be connected to the first and fourth steel plates 101 and 302 in a fixed manner by welding, so that the load-bearing capacity and energy-consuming capacity of the composite wall body 000 can be further improved.
In another possible implementation, please refer to fig. 5, fig. 5 is a schematic structural diagram of another composite wall according to an embodiment of the present utility model. The first and fourth steel plates 101 and 302 may have connection holes through which the first and second connection members 400 and 500 can pass. The first and second connection members 400 and 500 may protrude from the first steel plate 101 near one end of the first steel plate 101, and the first and second connection members 400 and 500 may protrude from the fourth steel plate 302 near one end of the fourth steel plate 302. Also, both ends of the first and second connection members 400 and 500 may have a screw structure, and the first and second connection members 400 and 500 may be connected with the first and fourth steel plates 101 and 302 by the connection members L in a bolt-connection manner. In this way, the first and second connectors 400 and 500 can be connected to the second and fourth steel plates 102 and 302 in a biased hinged manner by means of bolting. In this way, after the composite wall 000 receives the final stage from the external environment, the first and second connectors 400 and 500 can be deformed in cooperation with each layer structure in the composite wall 000, and the degree of deformation of the first and second connectors 400 and 500 is higher. Since the materials of the first and second connectors 400 and 500 may be steel materials, the first and second connectors 400 and 500 can make the ductility of the composite wall body 000 good through the good ductility of the steel materials.
In the embodiment of the present utility model, the materials of the first filling layer 103, the second filling layer 303, and the structural layer 200 in the composite wall 000 are not particularly limited. Only the following materials are schematically illustrated:
in the present utility model, the materials of the first filling layer 103 and the second filling layer 303 may be a first concrete or a perlite insulation material. Here, the first concrete may be foam concrete. Because the self weight of the foam concrete and the perlite heat insulation material is lighter, the foam concrete and the perlite heat insulation material have better heat insulation effect and better ductility performance. Therefore, the first and second filler layers 103 and 303 can provide the composite wall 000 with a good heat insulation effect and ductility, and also can ensure that the composite wall 000 has a light weight. In the construction process of the composite wall 000 for the fabricated building, an operator can more conveniently adjust the position of the composite wall 000.
The material of the structural layer 200 in the composite wall 000 may be a second concrete. The second concrete may be a concrete composited with a fibrous material. The fiber material can further improve the ductility of the structural layer 200, so that the second concrete has better ductility while having better bearing capacity. Therefore, the bearing capacity and the energy consumption capacity of the composite wall body 000 can be high, and after the composite wall body 000 is impacted by the external environment, the composite wall body 000 can be damaged in plastic. Thus, when the composite wall body 000 is used as a surrounding wall body of a road or a bridge, after a vehicle collides with a surrounding wall plate, the composite wall body 000 can show better ductility, so that the vehicle can be better protected, and the adverse condition that the vehicle and a user carrying the vehicle are secondarily injured due to the damage of the vehicle due to the fact that the strength of the wallboard is higher but the ductility is poor after the vehicle collides with the composite wall body 000 is avoided; when the composite wall body 000 is used as a building enclosure wall body, the composite wall body 000 can not only perform better heat preservation on the building, but also improve the anti-seismic performance of the building through better bearing capacity and ductility.
By way of example, the fibrous material of the structural layer 200 in the composite wall 000 may be composited with the structural layer 200 in a variety of possible implementations. The utility model is schematically illustrated in the following two possible implementations.
In one possible implementation, the fibrous material may be compounded with the second concrete in the form of aggregate. In this case, the second concrete comprises cement, fly ash, sand, fiber material, water reducer and water, wherein the mass ratio of the cement, the fly ash, the sand and the water is as follows: 1:1:0.76:0.55, wherein the fiber material accounts for 1.45 percent of the total volume of the second concrete, and the water reducing agent accounts for 0.8 percent of the total mass of the cement, the fly ash and the sand. In this way, the structural performance of the composite wall 000 can be ensured, and the setting process of the structural layer 200 in the composite wall 000 can be simplified, so that the manufacturing efficiency of the composite wall 000 can be further improved.
It should be noted that, the utility model also improves the mixing ratio of the second concrete, and compared with the mixing ratio of the conventional concrete, the utility model adjusts the mass ratio of cement, fly ash, sand and water in the second concrete and the volume ratio of the fiber material in the second concrete, so that the second concrete can better work together with the first connecting piece 300 and the second connecting piece 500 in the composite wall 000, thereby improving the bearing capacity, the ductility and the energy consumption capacity of the composite wall 000.
In another possible implementation manner, please refer to fig. 6, fig. 6 is a schematic structural diagram of another composite wall according to an embodiment of the present utility model. The composite wall 000 may include: fiber layer 600, fiber layer 600 includes: a first fibrous layer 601 and a second fibrous layer 602. The first fiber layer 601 is located between the concrete and the third steel plate 301 and the second fiber layer 602 is located between the concrete and the second steel plate 102. In this way, the first fiber layer 601 and the second fiber layer 602 can directly participate in the stress of the composite wall 000, so that the bearing capacity and the energy consumption capacity of the composite wall 000 can be further improved.
For example, the first fiber layer 601 of the structural layer 200 may have a bonding material between the second steel plate 102 and the first filler layer 103, and the first fiber layer 601 may bond the second steel plate 102 and the structural layer 200 through the bonding material. Here, the connection manner of the second fiber layer 602 and the structural layer 200 and the third steel plate 301 may refer to the connection manner of the first fiber layer 601 and the second steel plate 102 and the first filling layer 103, which are not described herein.
In the present utility model, the fiber material may be a polychlorenol material or a carbon fiber material. The material of the fiber layer 600 may be a carbon fiber material. The polychloroethylene alcohol material and the carbon fiber material have the characteristics of light weight, high strength and good ductility, so that the bearing capacity and the energy consumption capacity of the composite wall body 000 can be further improved, and the good ductility of the composite wall body 000 can be ensured.
In an embodiment of the present utility model, referring to fig. 6, the composite wall 000 may further include a plurality of sealing plates 700, the plurality of sealing plates 700 may be distributed on both sides of the composite wall 000, the normal line of the sealing plates 700 may be parallel to the first steel plate 101, and the width of the sealing plates 700 is equal to the sum of the thicknesses of the first protective layer 100, the structural layer 200 and the second protective layer 300. One side of the sealing plate 700 may be connected to the first steel plate 101, and the other side of the sealing plate 700 may be connected to the fourth steel plate 302. In this way, after the first, second, third and fourth steel plates 101, 102, 301 and 302 are positioned by the first and second connectors 400 and 500, the first, second, third and fourth steel plates 101, 102, 301 and 302 may be combined with the plurality of sealing plates 700 to form a cavity for casting concrete, that is, a construction form of the first, second and structural layers 103, 303 and 200 may be formed, and thus, the manufacturing efficiency of the composite wall 000 may be further improved. In addition, in the area inconvenient to transport, operators can transport all the materials of the composite wall 000 separately, can assemble the composite wall 000 according to actual situations after arriving at the site, and pour the first filling layer 103, the second filling layer 303 and the structural layer 200 through templates formed by matching the first steel plate 101, the second steel plate 102, the third steel plate 301 and the fourth steel plate 302 with a plurality of sealing plates 700. Thus, the construction efficiency of the building to which the composite wall body 000 provided by the present utility model is applied can be further improved.
In summary, the present utility model provides a composite wall, including: the first protection layer, the structural layer, the second protection layer, the first connecting piece and the second connecting piece. Through first dimension sheath and second dimension sheath, the impact from the external environment can be better resisted to the composite wall body. When the composite wall is impacted by the external environment, the steel plates in the first and second protective layers can work cooperatively better, so that the impact of the external environment can be counteracted, and the impact resistance of the composite wall is guaranteed to be better. And when the composite wall is impacted by external environment, the structural layer can better participate in the stress of the composite wall, so that the composite wall has higher bearing capacity and energy consumption capacity. In addition, under the effect of first connecting piece and second connecting piece, first dimension sheath, second dimension sheath and structural layer can be better form an organic whole structure, when composite wall receives the impact from external environment, first connecting piece and second connecting piece can produce deformation transmission with first steel sheet or fourth steel sheet to other structures in the composite wall to make first dimension sheath, second dimension sheath and the structural layer in the composite steel sheet can be better cooperate, thereby can guarantee that composite wall's bearing capacity and power consumption ability are better.
In an embodiment of the present utility model, please refer to fig. 7, fig. 7 is a schematic diagram of a method for manufacturing a composite wall according to an embodiment of the present utility model, where the method for manufacturing a composite wall may include:
step S1, preparing a first steel plate, a second steel plate, a third steel plate, a fourth steel plate, a first connecting piece and a second connecting piece.
And S2, connecting one end of the first connecting piece with the first steel plate through the second steel plate, and connecting one end of the second connecting piece with the first steel plate through the second steel plate.
S3, connecting the other end of the first connecting piece with the second steel plate through the third steel plate, and connecting the other end of the second connecting piece with the second steel plate through the third steel plate;
and S4, connecting a plurality of sealing plates with the first steel plate and the fourth steel plate.
And S5, pouring first concrete in the gaps between the first steel plate and the second steel plate and the gaps between the third steel plate and the fourth steel plate to form a first filling layer and a second filling layer.
And S6, pouring second concrete in the gap between the second steel plate and the third steel plate to form a structural layer.
It should be noted that, the process of connecting one end of the first connecting piece with the first steel plate through the second steel plate, connecting one end of the second connecting piece with the first steel plate through the second steel plate, connecting the other end of the first connecting piece with the second steel plate through the third steel plate, and connecting the other end of the second connecting piece with the second steel plate through the third steel plate may refer to the related description in the structural side embodiment of the composite wall, and will not be repeated herein.
It should be noted that, when the first concrete and the second concrete are poured, the composite wall body can be maintained according to the relevant construction specifications, and the process is the prior art for manufacturing the wallboard, which is not described in detail in the utility model.
In summary, the present utility model provides a method for manufacturing a composite wall, including: the first protection layer, the structural layer, the second protection layer, the first connecting piece and the second connecting piece. Through first dimension sheath and second dimension sheath, the impact from the external environment can be better resisted to the composite wall body. When the composite wall is impacted by the external environment, the steel plates in the first and second protective layers can work cooperatively better, so that the impact of the external environment can be counteracted, and the impact resistance of the composite wall is guaranteed to be better. And when the composite wall is impacted by external environment, the structural layer can better participate in the stress of the composite wall, so that the composite wall has higher bearing capacity and energy consumption capacity. In addition, under the effect of first connecting piece and second connecting piece, first dimension sheath, second dimension sheath and structural layer can be better form an organic whole structure, when composite wall receives the impact from external environment, first connecting piece and second connecting piece can produce deformation transmission with first steel sheet or fourth steel sheet to other structures in the composite wall to make first dimension sheath, second dimension sheath and the structural layer in the composite steel sheet can be better cooperate, thereby can guarantee that composite wall's bearing capacity and power consumption ability are better.
It is noted that in the drawings, the size of layers and regions may be exaggerated for clarity of illustration. Moreover, it will be understood that when an element or layer is referred to as being "on" another element or layer, it can be directly on the other element or intervening layers may be present. In addition, it will be understood that when an element or layer is referred to as being "under" another element or layer, it can be directly under the other element or intervening layers or elements may be present. In addition, it will be understood that when a layer or element is referred to as being "between" two layers or elements, it can be the only layer between the two layers or elements, or more than one intervening layer or element may also be present. Like reference numerals refer to like elements throughout.
In the present disclosure, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The term "plurality" refers to two or more, unless explicitly defined otherwise.
The foregoing description of the preferred embodiments of the present utility model is not intended to limit the utility model, but is intended to cover all modifications, equivalents, alternatives, and improvements falling within the spirit and principles of the utility model.
Claims (8)
1. A composite wall, comprising: the first protective layer, the structural layer, the second protective layer, the first connecting piece and the second connecting piece;
the first protective layer includes: a first steel plate and a second steel plate, and a first filling layer between the first steel plate and the second steel plate, wherein the second steel plate is provided with a first through hole for passing through the first connecting piece and a second through hole for passing through the second connecting piece, and the first filling layer is provided with a first connecting groove for passing through the first connecting piece and a second connecting groove for passing through the second connecting piece;
the second protective layer includes: a third steel plate and a fourth steel plate, and a second filling layer between the third steel plate and the fourth steel plate, wherein the third steel plate is provided with a third through hole for passing through the first connecting piece and a fourth through hole for passing through the second connecting piece, and the second filling layer is provided with a third connecting groove for passing through the first connecting piece and a fourth connecting groove for passing through the second connecting piece;
the structural layer is positioned between the first and second dimension protection layers, and is provided with a first hole site for passing through the first connecting piece and a second hole site for passing through the second connecting piece;
the first steel plate, the second steel plate, the third steel plate and the fourth steel plate are rectangular in shape, one end of the first connecting piece is connected with a corner of the first steel plate at one side of the first steel plate, which is close to the second steel plate, the other end of the first connecting piece is connected with the fourth steel plate at one side of the fourth steel plate, which is close to the third steel plate, and the orthographic projection of the axis of the first connecting piece on the first steel plate coincides with a diagonal line of the first steel plate;
one end of the second connecting piece is connected with the corner of the first steel plate at one side of the first steel plate, which is close to the second steel plate, the other end of the second connecting piece is connected with the fourth steel plate at one side of the fourth steel plate, which is close to the third steel plate, and the orthographic projection of the axis of the first connecting piece on the first steel plate coincides with the other diagonal line of the first steel plate.
2. The composite wall of claim 1, wherein the length of the first connector is equal to the length of the second connector, and wherein the cross-sectional dimensions of the first connector and the second connector are equal.
3. The composite wall according to claim 2, wherein the dimensions of the first through hole, the second through hole, the third through hole, the fourth through hole, the first connecting groove, the second connecting groove, the third connecting groove, the fourth connecting groove, the first hole site and the second hole site parallel to the cross section of the first steel sheet are equal to the dimensions of the cross section of the first connecting piece and/or the second connecting piece parallel to the first steel sheet.
4. The composite wall according to claim 1, wherein both ends of the first and second connection members are connected to the first and fourth steel plates by welding.
5. The composite wall of claim 1, wherein the material of the first filling layer and the second filling layer is a first concrete or perlite insulation material;
the structural layer is made of second concrete;
the first concrete is foam concrete, and the second concrete is concrete compounded with fiber materials.
6. The composite wall of claim 5, wherein the composite wall comprises: a fibrous layer, the fibrous layer comprising: a first fibrous layer and a second fibrous layer;
the first fiber layer is positioned between the concrete and the third steel plate, and the second fiber layer is positioned between the concrete and the second steel plate;
the material of the fiber layer is carbon fiber material.
7. The composite wall according to claim 6, wherein the fibrous material is a carbon fibrous material or a polychlorenol material.
8. The composite wall of claim 1, further comprising: the plurality of sealing plates are distributed on two sides of the composite wall body, the normal line of each sealing plate is parallel to the first steel plate, and the width of each sealing plate is equal to the sum of the thicknesses of the first dimension protective layer, the structure layer and the second dimension protective layer;
one side of the sealing plate is connected with the first steel plate, and the other side of the sealing plate is connected with the fourth steel plate.
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CN202321270726.8U CN220150605U (en) | 2023-05-23 | 2023-05-23 | Composite wall |
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