CN220149862U - High-efficiency energy-saving shaping machine - Google Patents

Abstract

The utility model discloses a high-efficiency energy-saving shaping machine, which comprises a shaping machine body and a dip dyeing box, wherein an extrusion box is arranged between the dip dyeing box and the shaping machine body, an extrusion mechanism for extruding cloth is arranged on the extrusion box, the extrusion mechanism comprises two groups of first extrusion assemblies and second extrusion assemblies, the two groups of first extrusion assemblies are distributed along cloth conveying and are arranged on the extrusion box, the second extrusion assemblies are arranged on the extrusion box, and the second extrusion assemblies are positioned between the two groups of first extrusion assemblies and are positioned above the first extrusion assemblies. According to the dyeing machine disclosed by the utility model, the cloth is always extruded in the cloth movement process, so that the content of dye liquor when the cloth enters the body of the setting machine is reduced, and the heat loss in the cloth setting process is reduced.

Description

High-efficiency energy-saving shaping machine

Technical Field

The utility model relates to the technical field of setting machines, in particular to a high-efficiency energy-saving setting machine.

Background

In the printing and dyeing process, after the fabric is subjected to wet and hot processing such as scouring, bleaching, dyeing, washing and the like, the warp direction of the whole fabric is prolonged, the weft direction of the whole fabric is shortened, and the cloth cover is uneven. The setting machine heats the cloth and applies a transverse drafting function to the cloth, so that the weft direction can be widened, the cloth cover is neat and uniform, the cloth cover is flat and attractive, and the deformation of the fabric in the cutting and sewing process can be reduced.

The Chinese patent with the authorized bulletin number of CN218812645U discloses an energy-saving tentering setting machine, which comprises a setting machine body, a guide wheel and cloth, wherein the guide wheel is fixedly arranged on the setting machine body, the cloth is arranged in the setting machine body through the guide wheel, a supporting leg is fixedly arranged at the bottom of the setting machine body, a bottom plate is fixedly arranged at the bottom of the supporting leg, a connecting plate is fixedly arranged at one side of the setting machine body, a limiting through hole is formed in the connecting plate, a dip dyeing box is arranged at one side of the setting machine body, a first inner cavity is formed in the dip dyeing box, a limiting mechanism is arranged in the first inner cavity, a second inner cavity is formed in the dip dyeing box, a stirring rod is arranged in the second inner cavity, a driving mechanism is arranged in the second inner cavity, and a cloth guide roller is arranged in the dip dyeing box.

As the cloth guide roller directly guides the cloth subjected to dip dyeing into the sizing machine body for sizing in the sizing machine, the sizing machine body can carry a plurality of dye solutions on the cloth subjected to the dip dyeing, so that more heat is required to be lost in the sizing process of the cloth by the sizing machine body, and resource waste is caused.

Disclosure of Invention

In order to reduce the content of dye liquor when the cloth enters the setting machine body, thereby improving the setting efficiency of the cloth and reducing the heat loss in the setting process of the cloth, the utility model provides the efficient energy-saving setting machine.

The utility model provides a high-efficiency energy-saving setting machine, which adopts the following technical scheme:

the utility model provides a high-efficient energy-conserving forming machine, includes forming machine body and dip dyeing case, be provided with the extrusion case between dip dyeing case and the forming machine body, be provided with the extrusion mechanism that is used for the extrusion cloth on the extrusion case, extrusion mechanism includes two sets of first extrusion subassembly and second extrusion subassembly, two sets of first extrusion subassembly is carried along the cloth and is distributed and set up on the extrusion case, the second extrusion subassembly sets up on the extrusion case, the second extrusion subassembly is located between two sets of first extrusion subassemblies and is located the top of first extrusion subassembly.

Through adopting above-mentioned technical scheme, the cloth enters into the extrusion incasement after dyeing in the dip dyeing case is accomplished to in the first extrusion subassembly that is close to the dip dyeing case, second extrusion subassembly and be close to the first extrusion subassembly of forming machine body in proper order, extrusion subassembly extrudees the cloth all the time in the cloth motion process, the content of dye liquor when reducing the cloth entering forming machine body, thereby reduce the cloth and need loss more possibility in the forming process, simultaneously, the dislocation distributes from top to bottom of three group extrusion subassemblies is favorable to improving the tensioning effect of cloth, reduce the cloth loose fold and influence the possibility of cloth extrusion effect.

Optionally, the first extrusion subassembly includes two first rollers and first elastic component, two the first roller is along vertical direction distribution and the axis is on a parallel with cloth width direction, is located the upside the first roller sets up on the extrusion case, first elastic component sets up on the extrusion case, is located the downside the first roller passes through first elastic component elastic connection on the extrusion case.

Through the technical scheme, the cloth always passes through between the two first rollers in the movement process, the first roller positioned at the upper side is abutted against the upper surface of the cloth, and the first elastic component drives the first roller positioned at the lower side to be abutted against the lower surface of the cloth, so that the first roller always extrudes the cloth in the movement process of the cloth, and the structure is reasonable; simultaneously, through with the first roller elastic connection of downside on the extrusion case for the cloth of different thickness all can pass between two first rollers, has improved the commonality of device.

Optionally, the first elastic component includes two sets of first elastic components, two sets of first elastic components are located first roller both sides, first elastic components include first sleeve, first spring and first connecting block, first sleeve sets up on the extrusion case and the vertical setting of length direction, first spring sets up in first sleeve barrel, first connecting block sets up on first spring and one end is located outside first sleeve, first roller sets up on first connecting block.

Through adopting above-mentioned technical scheme, when needing to pass through the cloth from two first rollers, operating personnel presses down the first roller of downside, passes the cloth from two first rollers between, and the cloth passes the back from two first rollers between, and the restoration of first spring drives first connecting block upward movement, and the motion of first connecting block drives the first roller motion of downside to make the first roller that is located the downside support the cloth tightly on the first roller that is located the upside, extrude the cloth, simple structure, convenient operation.

Optionally, the second extrusion subassembly includes two second rollers, support frame and second elastic component, two the second rollers are along vertical direction distribution and axis is on a parallel with cloth width direction, the support frame is arranged in on the extrusion case, is located the upside the second roller sets up on the support frame, is located the downside the second roller passes through second elastic component elastic connection on the support frame.

Through adopting above-mentioned technical scheme, pass from between two second rollers in the cloth motion process, be located the second roller of upside and contradict in the upper surface of cloth, be located the second roller of downside and contradict in the lower surface of cloth under the effect of second elastic component for the cloth is extruded all the time to the second roller in the cloth motion process, and is rational in infrastructure.

Optionally, the second elastic component includes two sets of second elastic components, two sets of second elastic components are located the second roller both sides, the second elastic components include second sleeve, second spring and second connecting block, the second sleeve sets up on the support frame and vertical setting, the second spring sets up in the second sleeve, the second connecting block sets up on the second spring and one end is located outside the second sleeve, the second roller sets up on the second connecting block.

Through adopting above-mentioned technical scheme, when needing to pass through the cloth from two second rollers, operating personnel presses the second roller downwards, passes the cloth from two second rollers between, and the second connecting block upward movement is driven in the restoration of second spring afterwards, and the second roller motion of downside is driven in the motion of second connecting block to make the second roller of downside support the cloth tightly on the second roller that is located the upside, extrude the cloth, simple structure, convenient operation.

Optionally, the vertical lift of support frame sets up in the extrusion incasement, be provided with the lifter that is used for driving the support frame to go up and down on the extrusion incasement.

Through adopting above-mentioned technical scheme, lifting piece is used for driving the support frame and goes up and down, and the motion of support frame drives two second rollers and is close to or keep away from first extrusion subassembly simultaneously to make the tensioning force that the cloth received diminish or grow, in the work, can adjust the position of second roller according to different cloth, reduce the possibility that influences the extrusion effect because of the cloth is lax, reduce simultaneously because of the possibility that excessive tensioning causes the cloth damage.

Optionally, the lifting piece includes the lift cylinder, the lift cylinder sets up on the extrusion case and the vertical setting of piston rod, the support frame sets up on the piston rod of lift cylinder.

Through adopting above-mentioned technical scheme, start the lift cylinder, the flexible support frame that drives of lift cylinder piston rod rises or descends along vertical direction, and the motion of support frame drives two second roller motions, simple structure, convenient operation.

Optionally, be provided with the stock guide on the dip tank, the stock guide is located cloth below and one end is located the crowded workbin, the stock guide slope sets up and follows the slope of being close to dip tank direction and highly rise gradually, set up the baffle box with the dyestuff introduction crowded workbin on the stock guide.

Through adopting above-mentioned technical scheme, there is the dye liquor drip in the in-process that the cloth enters into the crowded workbin from the dip dyeing case, and the setting of stock guide can be with the dyestuff of drip leading into crowded workbin in, reduces the possibility that the dye liquor drops everywhere and causes the wasting of resources in the work.

Optionally, be provided with two flattening rollers on the extrusion case, two flattening rollers are located two first extrusion subassembly both sides of two sets of, flattening roller rotates to be connected on the extrusion case and the axis is on a parallel with cloth width direction.

Through adopting above-mentioned technical scheme, the flattening roller is flattened to the cloth in the cloth motion process, reduces the possibility of cloth fold in the work.

In summary, the present utility model at least comprises at least one of the following beneficial technical effects:

1. the extrusion component always extrudes the cloth in the cloth movement process, so that the content of dye liquor when the cloth enters the body of the setting machine is reduced, and the heat loss in the cloth setting process is reduced.

2. The tension applied to the cloth is adjusted by adjusting the position of the second roller, so that the possibility of influencing the extrusion effect due to the loosening of the cloth is reduced, and the possibility of damaging the cloth due to excessive tensioning is also reduced.

3. The stock guide can guide the dye that drips into the extrusion box, reduces the possibility that the dye liquor drips everywhere and causes the wasting of resources in the work.

Drawings

Fig. 1 is a schematic structural view of an embodiment of the present utility model.

Fig. 2 is a perspective cross-sectional view of the extrusion box and extrusion mechanism of fig. 1.

FIG. 3 is a perspective cross-sectional view of the first extrusion assembly of FIG. 2 in connection with an extrusion tank.

FIG. 4 is a cross-sectional view of the second extrusion assembly of FIG. 2 in connection with an extrusion tank.

Reference numerals illustrate:

1. a setting machine body; 3. a dip dyeing box; 31. a material guide plate; 311. a guide groove; 4. an extrusion box; 41. a flattening roller; 42. a first connection plate; 43. a third roller; 44. a portal frame; 5. an extrusion mechanism; 51. a first press assembly; 511. a first roller; 512. a first elastic member; 5121. a first sleeve; 5122. a first spring; 5123. a first connection block; 52. a second extrusion assembly; 521. a second roller; 522. a second elastic member; 5221. a second sleeve; 5222. a second spring; 5223. a second connection block; 523. a support frame; 5231. a second connecting plate; 5232. a connecting rod; 5233. a third connecting plate; 6. a lifting member; 61. lifting cylinder.

Detailed Description

The utility model is described in further detail below with reference to fig. 1-4.

The embodiment of the utility model discloses a high-efficiency energy-saving setting machine, which comprises a dip dyeing box 3 for dip dyeing cloth and a setting machine body 1 for setting the dip dyed cloth, wherein an extrusion box 4 with an upward opening is fixedly connected between the dip dyeing box 3 and the setting machine body 1, and referring to fig. 1 and 2.

Referring to fig. 1 and 2, two sets of first connectors are fixedly connected to the upper surface of the extrusion box 4, the two sets of first connectors are distributed along the conveying direction of the cloth and located at two ends of the extrusion box 4, the first connectors comprise two first connecting plates 42, the two first connecting plates 42 are distributed along the width direction of the cloth and located at two sides of the cloth, the two sets of first connectors are connected with third rollers 43, the third rollers 43 are located between the two first connecting plates 42 and are rotationally connected to the side walls of the first connecting plates 42, the third rollers 43 close to the dip dyeing box 3 are used for guiding the cloth into the extrusion box 4, and the third rollers 43 far away from the dip dyeing box 3 are used for guiding the cloth into the setting machine body 1.

Referring to fig. 1 and 3, a guide plate 31 is fixedly connected to the side wall of the dip dyeing tank 3, which is close to the extrusion tank 4, the guide plate 31 is located below the cloth and one end of the guide plate is located in the extrusion tank 4, the guide plate 31 is obliquely arranged and gradually rises along the direction inclined close to the dip dyeing tank 3, and a guide groove 311 for guiding dye into the extrusion tank 4 is formed in the surface of the guide plate 31, which is close to the cloth.

Referring to fig. 1 and 3, two flattening rollers 41 are rotatably connected to the inner side wall of the extrusion box 4, the two flattening rollers 41 are located between the two third rollers 43, the two flattening rollers 41 are distributed along the width direction of the cloth and are parallel to the third rollers 43, and the side wall of the flattening roller 41 is abutted against the upper surface of the cloth.

Referring to fig. 1 and 2, an extrusion mechanism 5 for extruding cloth is disposed on an extrusion box 4, the extrusion mechanism 5 is located between two flattening rollers 41, the extrusion mechanism 5 includes two sets of first extrusion assemblies 51 and a second extrusion assembly 52, the two sets of first extrusion assemblies 51 are distributed along a conveying direction of the cloth, the first extrusion assemblies 51 include two first rollers 511 and a first elastic member, the two first rollers 511 are distributed along a vertical direction and are parallel to the flattening rollers 41, the first roller 511 located at an upper side is rotatably connected to an inner side wall of the extrusion box 4, and the first roller 511 located at a lower side is elastically connected to the extrusion box 4 through the first elastic member.

Referring to fig. 2 and 3, the first elastic member includes two sets of first elastic members 512, the two sets of first elastic members 512 are distributed along the width direction of the fabric and located at two sides of the fabric, the first elastic members 512 include a first sleeve 5121, a first spring 5122 and a first connecting block 5123, the first sleeve 5121 is fixedly connected to the inner sidewall of the extrusion box 4 and vertically arranged in the length direction, the opening of the first sleeve 5121 is upward, the first spring 5122 is fixedly connected to the inner bottom wall of the first sleeve 5121 and vertically arranged, the first connecting block 5123 is fixedly connected to the first spring 5122 and has one end located outside the first sleeve 5121, and the first roller 511 is located between the two first connecting blocks 5123 and rotatably connected to the sidewall of the first connecting block 5123.

Referring to fig. 2 and 4, the second pressing assembly 52 is located between the two sets of first pressing assemblies 51, the second pressing assembly 52 includes two second rollers 521, a supporting frame 523 and a second elastic member, the supporting frame 523 is vertically lifted and arranged in the pressing box 4, a lifting member 6 for driving the supporting frame 523 to lift is arranged on the pressing box 4, the lifting member 6 includes a lifting cylinder 61, a gantry 44 vertically arranged is fixedly connected to the upper surface of the pressing box 4, the lifting cylinder 61 is fixedly connected to the upper surface of the gantry 44, and a piston rod is vertically stretched.

Referring to fig. 2 and 4, the supporting frame 523 includes two second connecting plates 5231 and four connecting rods 5232, the two second connecting plates 5231 are horizontally arranged and distributed along the vertical direction, the second connecting plates 5231 located at the upper side are fixedly connected on the piston rod of the lifting cylinder 61 and located below the lifting cylinder 61, the two connecting rods 5232 are in a group, the two groups of connecting rods 5232 are symmetrically distributed on two sides of the cloth and located between the two second connecting plates 5231, and the connecting rods 5232 are vertically arranged and are fixedly connected on the side walls of the second connecting plates 5231 at two ends.

Referring to fig. 2 and 4, two second rollers 521 are vertically distributed and parallel to the first roller 511, two third connection plates 5233 are fixedly connected to the lower surface of the second connection plate 5231 located at the upper side, the two third connection plates 5233 are vertically disposed, the second roller 521 located at the upper side is located between the two third connection plates 5233 and rotatably connected to the side wall of the third connection plate 5233, and the second roller 521 located at the lower side is elastically connected to the second connection plate 5231 located at the lower side through a second elastic member.

Referring to fig. 2 and 4, the second elastic member includes two sets of second elastic pieces 522, the two sets of second elastic pieces 522 are distributed along the width direction of the cloth and located at two sides of the cloth, the second elastic pieces 522 include a second sleeve 5221, a second spring 5222 and a second connection block 5223, the second sleeve 5221 is fixedly connected to the upper surface of the third connection block 5233 located at the lower side and is vertically arranged in the length direction, the opening of the second sleeve 5221 is upward, the second spring 5222 is fixedly connected to the inner bottom wall of the second sleeve 5221 and is vertically arranged, the second connection block 5223 is fixedly connected to the second spring 5222 and one end of the second connection block is located outside the second sleeve 5221, and the second roller 521 is located between the two second connection blocks 5223 and is rotatably connected to the side wall of the second connection block 5223.

The implementation principle of the high-efficiency energy-saving setting machine provided by the embodiment of the utility model is as follows:

the cloth which is subjected to dip dyeing in the dip dyeing box 3 enters the extrusion box 4 under the guiding action of the third roller 43, and in the motion process of the cloth, the dye dropped by the cloth is guided into the extrusion box 4 by the guide chute 311, so that the possibility of resource waste caused by dropping of the dye liquor around is reduced; after the cloth enters the extrusion box 4, the flattening roller 41 close to the dip dyeing box 3 flattens the cloth, then the cloth passes through the space between the two first rollers 511 close to the dip dyeing box 3, the first spring 5122 drives the first roller 511 positioned at the lower side to press the cloth against the side wall of the first roller 511 at the upper side, and the cloth is extruded in the movement process.

Then the cloth passes through between the two second rollers 521, and the second spring 5222 drives the second roller 521 positioned at the lower side to press the cloth against the side wall of the second roller 521 at the upper side; the cloth extruded by the second roller 521 passes through the space between the two first rollers 511 far away from the dip dyeing box 3, the two first rollers 511 extrude the cloth for the third time, the possibility of dye liquor in the cloth is further reduced, and the extruded cloth enters the setting machine body 1 for drying under the guiding action of the third roller 43 after being flattened by the flattening roller 41.

In operation, when the tension applied to the cloth during the movement process needs to be reduced, the lifting cylinder 61 is started, the expansion and contraction of the piston rod of the lifting cylinder 61 drives the supporting frame 523 to ascend or descend, and the movement of the supporting frame 523 drives the two second rollers 521 to be close to or far away from the first roller 511, so that the tension applied to the cloth is reduced or increased, the possibility of influencing the extrusion effect due to the loosening of the cloth is reduced, and the possibility of damaging the cloth due to excessive tensioning is reduced.

The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims (9)

1. The utility model provides a high-efficient energy-conserving forming machine, includes forming machine body (1) and dip dyeing case (3), its characterized in that: the dip dyeing machine is characterized in that an extrusion box (4) is arranged between the dip dyeing box (3) and the setting machine body (1), an extrusion mechanism (5) for extruding cloth is arranged on the extrusion box (4), the extrusion mechanism (5) comprises two groups of first extrusion assemblies (51) and second extrusion assemblies (52), the two groups of first extrusion assemblies (51) are distributed along cloth conveying and are arranged on the extrusion box (4), the second extrusion assemblies (52) are arranged on the extrusion box (4), and the second extrusion assemblies (52) are located between the two groups of first extrusion assemblies (51) and above the first extrusion assemblies (51).

2. The energy-efficient forming machine according to claim 1, wherein: the first extrusion assembly (51) comprises two first rollers (511) and a first elastic component, the two first rollers (511) are distributed in the vertical direction, the axis of the first rollers is parallel to the width direction of cloth, the first rollers (511) located on the upper side are arranged on the extrusion box (4), and the first rollers (511) located on the lower side are elastically connected onto the extrusion box (4) through the first elastic component.

3. The energy-efficient forming machine according to claim 2, wherein: the first elastic member comprises two groups of first elastic members (512), the two groups of first elastic members (512) are located on two sides of the first roller (511), the first elastic members (512) comprise a first sleeve (5121), a first spring (5122) and a first connecting block (5123), the first sleeve (5121) is arranged on the extrusion box (4) and is vertically arranged in the length direction, the first spring (5122) is arranged in the first sleeve (5121) barrel, the first connecting block (5123) is arranged on the first spring (5122) and one end of the first connecting block is located outside the first sleeve (5121), and the first roller (511) is arranged on the first connecting block (5123).

4. The energy-efficient forming machine according to claim 1, wherein: the second extrusion assembly (52) comprises two second rollers (521), a support frame (523) and a second elastic component, wherein the two second rollers (521) are distributed in the vertical direction, the axis of the second rollers is parallel to the width direction of cloth, the support frame (523) is arranged on the extrusion box (4), the second rollers (521) on the upper side are arranged on the support frame (523), and the second rollers (521) on the lower side are elastically connected to the support frame (523) through the second elastic component.

5. The energy-efficient forming machine according to claim 4, wherein: the second elastic member comprises two groups of second elastic pieces (522), the two groups of second elastic pieces (522) are located on two sides of a second roller (521), the second elastic pieces (522) comprise a second sleeve (5221), a second spring (5222) and a second connecting block (5223), the second sleeve (5221) is arranged on a supporting frame (523) and is vertically arranged, the second spring (5222) is arranged in the second sleeve (5221), the second connecting block (5223) is arranged on the second spring (5222) and one end of the second connecting block is located outside the second sleeve (5221), and the second roller (521) is arranged on the second connecting block (5223).

6. The energy-efficient forming machine according to claim 4, wherein: the supporting frame (523) is vertically lifted and arranged in the extrusion box (4), and a lifting piece (6) for driving the supporting frame (523) to lift is arranged on the extrusion box (4).

7. The energy-efficient forming machine according to claim 6, wherein: the lifting piece (6) comprises a lifting cylinder (61), the lifting cylinder (61) is arranged on the extrusion box (4) and the piston rod is arranged vertically, and the supporting frame (523) is arranged on the piston rod of the lifting cylinder (61).

8. The energy-efficient forming machine according to claim 1, wherein: the dyeing machine is characterized in that a guide plate (31) is arranged on the dip dyeing box (3), the guide plate (31) is arranged below cloth, one end of the guide plate is arranged in the extrusion box (4), the guide plate (31) is obliquely arranged and gradually rises along the direction inclined height close to the dip dyeing box (3), and a guide groove (311) for guiding dye into the extrusion box (4) is formed in the guide plate (31).

9. The energy-efficient forming machine according to claim 1, wherein: two flattening rollers (41) are arranged on the extrusion box (4), the two flattening rollers (41) are located on two sides of the two groups of first extrusion assemblies (51), and the flattening rollers (41) are rotationally connected to the extrusion box (4) and the axis of the flattening rollers is parallel to the width direction of cloth.