CN220146288U - Unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer - Google Patents
Unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer Download PDFInfo
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- CN220146288U CN220146288U CN202320712103.5U CN202320712103U CN220146288U CN 220146288 U CN220146288 U CN 220146288U CN 202320712103 U CN202320712103 U CN 202320712103U CN 220146288 U CN220146288 U CN 220146288U
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- vibrating
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- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 239000002351 wastewater Substances 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 abstract description 8
- 230000001276 controlling effect Effects 0.000 abstract description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model discloses a discharging, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer, which comprises a driving device for providing power for the mixer and controlling the mixer to work, wherein the driving device is connected with one end of a mixing shaft extending out of the mixing box through a hydraulic push rod, and when the hydraulic push rod contracts, the driving device is separated from the mixing shaft, is connected with the mixing shaft after being stretched, and is driven to rotate through the driving device after being connected with the mixing shaft; the bottom of one end, close to the driving device, of the stirring box is provided with a lifting device, one end of the stirring box can be lifted, and the other end of the stirring box is provided with a discharge hole; the concrete mold or the wastewater collecting barrel is connected to the tail of the chute, and the concrete mold and the wastewater collecting barrel are placed on the vibrating table. The mixer is used for discharging concrete, pouring and vibrating the concrete together, and uniformly regulating and controlling the concrete; saving manpower, reducing labor intensity, being convenient for cleaning, reducing pollution and reducing experimental error.
Description
Technical Field
The utility model belongs to the technical field of concrete mixers, and relates to a single-shaft horizontal forced concrete mixer, in particular to a discharging, cleaning and vibrating integrated single-shaft horizontal concrete mixer.
Background
The forced single-shaft horizontal concrete mixer mainly comprises a mixing part and a driving control part, and has the advantages of small size, simple operation and the like. Therefore, in most university laboratories, forced single-shaft horizontal concrete mixers are often used as concrete mixers. However, in specific use, the forced single-shaft horizontal concrete mixer still has the problems of mainly relying on manual operation, unsmooth process connection and the like, and is mainly characterized in that:
the concrete needs to be manually unloaded;
manually pouring concrete;
manually conveying the concrete pouring piece to a vibrating table for vibrating;
the cleaning difficulty of the stirring box of the stirrer is high.
Disclosure of Invention
Aiming at the defects, the utility model aims to provide a horizontal concrete mixer integrating unloading, pouring, vibrating and cleaning so as to realize concrete delivery, pouring and vibrating integration and convenient cleaning after the concrete mixing is finished.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides an unloading is pour and is vibrated and washs horizontal concrete mixer of integration unipolar, includes the drive arrangement who provides power for the mixer, control its work, drive arrangement stretches out one end that the agitator tank through hydraulic push rod and agitator shaft and links to each other, and when the hydraulic push rod contracts, separates with the agitator shaft, and the hydraulic push rod is connected with the agitator shaft after stretching, drives the rotation through drive arrangement after connecting with the two; the bottom of one end, close to the driving device, of the stirring box is provided with a lifting device, one end of the stirring box can be lifted, and the other end of the stirring box is provided with a discharge hole; the concrete mold or the wastewater collecting barrel is connected to the tail of the chute, and the concrete mold and the wastewater collecting barrel are placed on the vibrating table.
Further, the agitator tank is supported through the support at both ends, and the activity links to each other between agitator tank one end and the support, is equipped with the rail on the support of agitator tank other end, (mixing) shaft one end stretches out to outside the agitator tank, and the extension end of (mixing) shaft can follow rail up-and-down motion. When one end of the stirring tank is lifted or lowered, the limitation of the steel rail makes the height adjustment more stable.
Further, the extending end of the stirring shaft is an internally-embedded gear steel pipe, and the outer part of the tail section of the telescopic rod of the hydraulic push rod is provided with a groove and meshed with the internally-embedded gear steel pipe; the driving device is provided with a rotating disc on one side close to the stirring box, the rotating disc is connected with a motor in the driving device to realize rotation, the hydraulic push rod is pushed and pulled through a self-powered motor, and the hydraulic push rod is integrally fixed on the rotating disc.
Further, a cover plate is arranged on the stirring box, so that material waste conditions such as splashing and overflowing of materials in the stirring and height adjustment processes and the discharging process are prevented; the vibrating motor is arranged on the outer side of the stirring tank body, so that the stirring tank is thoroughly cleaned.
Further, buckles are arranged on the two sides of the chute, the filter screen can be inserted into the buckles to intercept waste residues, and waste water is filtered out to the waste water collecting barrel. The waste is further classified and collected, so that the waste can be reused conveniently.
Further, the discharge gate is located the lower part of agitator tank terminal surface, and discharge gate department sets up electric valve and realizes opening and shutting the regulation. Not only realizing automatic opening and closing, but also controlling the pouring of the concrete according to the opening degree and the discharging amount of the empty concrete.
The beneficial effects of the utility model are as follows:
the utility model provides a discharging pouring vibrating cleaning integrated single-shaft horizontal concrete mixer, which solves the problems of manual discharging, manual pouring, manual conveying of concrete pouring pieces to a vibrating table for vibrating, high cleaning difficulty and the like. The mixer can be regulated and controlled uniformly by discharging concrete from a bin, pouring and vibrating; the concrete is convenient to clean after being stirred; the device is convenient to clean, protects the environment, reduces pollution and experimental error while saving manpower, labor intensity and time.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic elevational view of the present utility model;
FIG. 3 is a schematic representation of a power transmission according to the present utility model;
fig. 4 is a diagram showing a large sample of unloading pouring, vibrating and cleaning according to the utility model;
FIG. 5 is a diagram showing a large unloading, pouring and cleaning pattern according to the utility model;
in fig. 1 to 5, 1-driving device, 2-stirring box, 3-cover plate, 4-stirring shaft, 5-stirring blade, 6-lifting device, 7-steel rail, 8-discharge hole, 9-chute, 10-vibrating motor, 11-concrete mold, 12-vibrating table, 13-filter screen, 14-hydraulic push rod, 15-buckle, 16-embedded gear steel tube and 17-rotating disk.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Referring to fig. 1-5, an unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer comprises a driving device 1 for providing power for the mixer and controlling the mixer to work, wherein the driving device 1 is connected with one end of a mixing shaft 4 extending out of a mixing box 2 through a hydraulic push rod 14, when the hydraulic push rod 14 is contracted, the hydraulic push rod 14 is separated from the mixing shaft 4, the hydraulic push rod 14 is connected with the mixing shaft 4 after being extended, and the hydraulic push rod 14 is driven to rotate through the driving device 1 after being connected with the mixing shaft 4; the bottom of one end of the stirring box 2, which is close to the driving device 1, is provided with a lifting device 6 which can lift one end of the stirring box 2, and the other end of the stirring box 2 is provided with a discharge hole 8; the chute 9 is arranged below the discharge hole 8, the tail of the chute 9 is connected with the concrete mold 11 or the wastewater collecting barrel, and the concrete mold 11 and the wastewater collecting barrel are placed on the vibrating table 12.
Through adding hydraulic push rod 14 between (mixing) shaft 4 and drive arrangement 1, realized the separable between (mixing) shaft 4 and the drive arrangement 1, make things convenient for the adjustment of agitator tank 2 height. The stirring tank 2 is provided with the lifting device 6 at one end only, so that the stirring tank 2 is adjusted to be in an inclined state, and the stirring materials are conveniently discharged from the discharge hole 8. And then the stirring materials are directly introduced into the concrete mould 11 through the chute 9, and the vibrating table 12 works to vibrate the concrete in the concrete mould 11. After the stirring and vibrating are finished, the original position where the concrete mould 11 is placed is changed into a waste water collecting barrel, water is drained in the stirring box 2 for flushing, and the chute 9 drains flushing waste water to the waste water collecting barrel. The device integrates stirring, pouring and cleaning, is convenient to operate integrally, saves labor, and reduces material waste.
Specifically, as shown in fig. 3, the stirring tank 2 is supported by brackets at two ends, one end of the stirring tank 2 is movably connected with the brackets, a steel rail 7 is arranged on the bracket at the other end of the stirring tank 2, one end of the stirring shaft 4 extends out of the stirring tank 2, and the extending end of the stirring shaft 4 can move up and down along the steel rail 7.
The extending end of the stirring shaft 4 is provided with an internally-embedded gear steel pipe 16, and the outer section of the tail section of the telescopic rod of the hydraulic push rod 14 is provided with a groove and meshed with the internally-embedded gear steel pipe 16; the driving device 1 is provided with a rotating disc 17 on one side close to the stirring tank 2, the rotating disc 17 is connected with a motor in the driving device 1 to realize rotation, the hydraulic push rod 14 is pushed and pulled by self-powered, and the hydraulic push rod 14 is integrally fixed on the rotating disc 17 and can adopt common modes such as welding.
Specifically, be equipped with apron 3 on the agitator tank 2, agitator tank 2 box outside sets up vibrating motor 10, and quantity and position can be selected according to actual conditions, make agitator tank 2 wash more thoroughly through vibrations, avoid the material bonding.
Specifically, the buckles 15 are arranged on the two side edges of the chute 9, the filter screen 13 can be inserted into the buckles 15 to intercept waste residues, and waste water is filtered out to the waste water collecting barrel, so that waste classification is realized.
Specifically, discharge gate 8 is located the lower part of agitator tank 2 terminal surface, and discharge gate 8 department sets up electric valve and realizes opening and shutting the regulation.
The driving device 1 is provided with a control panel which is convenient to operate, and the motor, the vibrating motor, the electric valve and the like in the structure can regulate and control the actions of the motor, the vibrating motor, the electric valve and the like through the control panel, so that automation can be realized to the greatest extent, and the labor intensity is reduced. The lifting device 6 may be an electric telescopic rod or an electric lifter, and the hydraulic push rod 14, the electric valve, the vibration motor 10, and other components may be commercially available products, which are not described herein.
The working process of the stirring machine integrating unloading, pouring, vibrating and cleaning is as follows:
during stirring, the driving device 1 is connected with a power supply, the control panel is operated, the hydraulic push rod 14 is extended, the groove of the hydraulic push rod is meshed with the embedded gear steel tube 16, and the embedded gear steel tube 16 in the hydraulic push rod 14 is deepest and is clamped. The motor in the driving device 1 is started, the motor drives the rotating disc 17 to rotate, the hydraulic push rod 14 fixed with the rotating disc rotates along with the rotating disc, the hydraulic push rod 14 transmits power to the embedded gear steel tube 16, the stirring shaft 4 of the stirring machine starts to rotate, the stirring blades 5 are driven to rotate, and the concrete is stirred in the stirring box 2.
During unloading, as shown in fig. 5, the hydraulic push rod 14 is contracted under the control of the control panel, and exits the internally-embedded gear steel pipe 16. After the concrete is stirred, the lifting device 6 pushes the stirring box 2 to move up by 20cm along the steel rail 7, the stirring box 2 is inclined, the vibrating motor 10 starts to work, so that the concrete is gathered towards the lower end, the concrete attached to the wall of the stirring box 2 is separated by vibrating, and the concrete is concentrated at the tail part of the stirring box 2.
When pouring, the concrete mould 11 is placed on the vibrating table 12 in advance, the mould opening is connected with the tail part of the chute 9, the control panel controls the electric valve on the discharge opening 8 at the tail part of the stirring box 2, and then the opening degree of the discharge opening 8 is controlled, so that the lower leakage amount during concrete pouring is further controlled, and the pouring of concrete is controlled.
When the concrete is vibrated, the control panel controls the vibrating table 12 to start working, after the concrete is vibrated, the concrete vibrating table 12 is closed, and the vibrated concrete test piece is manually conveyed to a maintenance site.
During cleaning, the vibrating table 12 is closed, the filter screen 13 is inserted into the buckle 15 reserved in the chute 9, the experimental wastewater is guided into the wastewater collection treatment barrel through the chute 9, and the solid experimental garbage intercepted by the filter screen 13 is collected and treated uniformly.
The present utility model is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present utility model and the inventive concept thereof, can be replaced or changed within the scope of the present utility model.
Claims (6)
1. The integrated single-shaft horizontal concrete mixer is characterized by comprising a driving device (1) for providing power for the mixer and controlling the mixer to work, wherein the driving device (1) is connected with one end of a mixing shaft (4) extending out of a mixing box (2) through a hydraulic push rod (14), when the hydraulic push rod (14) contracts, the hydraulic push rod is separated from the mixing shaft (4), the hydraulic push rod (14) is connected with the mixing shaft (4) after being stretched, and the hydraulic push rod and the mixing shaft are driven to rotate through the driving device (1) after being connected; the bottom of one end, close to the driving device (1), of the stirring box (2) is provided with a lifting device (6) which can lift one end of the stirring box (2), and the other end of the stirring box (2) is provided with a discharge hole (8); the concrete mixer is characterized in that a chute (9) is arranged below the discharge hole (8), the tail of the chute (9) is connected with a concrete mold (11) or a wastewater collecting barrel, and the concrete mold (11) and the wastewater collecting barrel are both placed on a vibrating table (12).
2. The unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer as claimed in claim 1, wherein the mixing box (2) is supported by supports at two ends, one end of the mixing box (2) is movably connected with the supports, a steel rail (7) is arranged on the support at the other end of the mixing box (2), one end of the mixing shaft (4) extends out of the mixing box (2), and the extending end of the mixing shaft (4) can move up and down along the steel rail (7).
3. The unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer according to claim 2 is characterized in that the extending end of the mixing shaft (4) is an internally embedded gear steel pipe (16), and the outer section of the tail section of a telescopic rod of the hydraulic push rod (14) is provided with a groove and meshed with the internally embedded gear steel pipe (16); a rotating disc (17) is arranged on one side, close to the stirring box (2), of the driving device (1), the rotating disc (17) is connected with a motor in the driving device (1) to realize rotation, the hydraulic push rod (14) is pushed and pulled through a self-powered motor, and the hydraulic push rod (14) is integrally fixed on the rotating disc (17).
4. The unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer as claimed in claim 1 or 2, wherein a cover plate (3) is arranged on the mixing box (2), and a vibrating motor (10) is arranged outside the mixing box (2).
5. The unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer according to claim 1, wherein buckles (15) are arranged on two side edges of the chute (9), a filter screen (13) can be inserted into the buckles (15) to intercept waste residues and filter waste water out to a waste water collecting barrel.
6. The unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer according to claim 1, wherein the discharge port (8) is positioned at the lower part of the end face of the mixing tank (2), and an electric valve is arranged at the discharge port (8) to realize opening and closing adjustment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320712103.5U CN220146288U (en) | 2023-04-03 | 2023-04-03 | Unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320712103.5U CN220146288U (en) | 2023-04-03 | 2023-04-03 | Unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer |
Publications (1)
Publication Number | Publication Date |
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CN220146288U true CN220146288U (en) | 2023-12-08 |
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Family Applications (1)
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CN202320712103.5U Active CN220146288U (en) | 2023-04-03 | 2023-04-03 | Unloading, pouring, vibrating and cleaning integrated single-shaft horizontal concrete mixer |
Country Status (1)
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CN (1) | CN220146288U (en) |
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2023
- 2023-04-03 CN CN202320712103.5U patent/CN220146288U/en active Active
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