CN220144084U - Dynamic checkweigher with double-rejection confirmation function - Google Patents
Dynamic checkweigher with double-rejection confirmation function Download PDFInfo
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- CN220144084U CN220144084U CN202320070350.XU CN202320070350U CN220144084U CN 220144084 U CN220144084 U CN 220144084U CN 202320070350 U CN202320070350 U CN 202320070350U CN 220144084 U CN220144084 U CN 220144084U
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- 238000012790 confirmation Methods 0.000 title claims abstract description 30
- 230000006698 induction Effects 0.000 claims abstract description 31
- 230000001939 inductive effect Effects 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims description 12
- 230000009977 dual effect Effects 0.000 claims description 12
- 230000002159 abnormal effect Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 238000010200 validation analysis Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model provides a dynamic checkweigher with double rejection confirmation function, comprising: a dynamic checkweigher body; removing the components; the rejecting and collecting box is arranged on one side of the conveyor opposite to the rejecting assembly and is used for receiving products rejected by the rejecting assembly from the conveyor; the first sensing assembly is arranged at the outlet end of the dynamic checkweigher body and is perpendicular to the conveying direction of the product, and senses the product flowing out of the dynamic checkweigher body and sends out a sensing signal; the second induction component is arranged at the feeding position of the rejection collecting box and is perpendicular to the rejection direction of the products, and is used for inducing the products which are rejected from the conveyor and enter the rejection collecting box by the rejection component and sending out induction signals; the third sensing assembly is arranged at the inlet end of the dynamic checkweigher body, senses products flowing into the dynamic checkweigher body and sends out sensing signals; the first sensing assembly and the second sensing assembly are combined to form a double-rejection confirmation structure, so that accuracy of rejection confirmation is improved.
Description
Technical Field
The utility model relates to the technical field of checkweigher rejection equipment, in particular to a dynamic checkweigher with a double rejection confirmation function.
Background
The remover is a device for removing unqualified products after the weight of the products is measured to be unqualified by the weight scale. The existing dynamic checkweigher is only provided with a rejection confirmation structure at the outlet end of the dynamic checkweigher, namely a photoelectric sensor is arranged on a conveyor at the tail end of the dynamic checkweigher, the trafficability of products flowing outwards from the conveyor is detected, and if the products are not sensed by the photoelectric sensor within a specified duration, the unqualified products are judged to be successfully rejected.
However, if continuous rejection occurs to cause failure of the ejector, or rejection speed is not matched with product conveying speed to cause that the product falls into the collecting box, or the product is blocked in a gap between the conveyor and the collecting box to cause equipment shutdown, the photoelectric sensor at the outlet end of the dynamic weight scale also fails to sense the product, but the product fails to fall into the collecting box successfully, and rejection fails. Therefore, the single rejection confirmation structure at the outlet end of the dynamic checkweigher cannot successfully identify whether the unqualified products are successfully rejected and fall into the collecting box.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present utility model is directed to providing a dynamic checkweigher with dual rejection confirmation function, so as to solve the problem that in the prior art, a single rejection confirmation structure at an outlet end of the dynamic checkweigher cannot successfully identify whether an unqualified product is successfully rejected and falls into a collection box.
To achieve the above and other related objects, the present utility model provides a dynamic checkweigher with dual rejection confirmation function, comprising:
a dynamic checkweigher body;
the rejecting assembly is arranged at the side part of the conveyor of the dynamic checkweigher body;
the rejecting and collecting box is arranged on one side of the conveyor opposite to the rejecting assembly and is used for receiving products rejected by the rejecting assembly from the conveyor;
the first sensing assembly is arranged at the outlet end of the dynamic checkweigher body and is perpendicular to the conveying direction of the product, and senses the product flowing out of the dynamic checkweigher body and sends out a sensing signal;
the second induction component is arranged at the feeding position of the rejection collecting box and is perpendicular to the rejection direction of the products, and is used for inducing the products which are rejected from the conveyor and enter the rejection collecting box by the rejection component and sending out induction signals;
the third sensing assembly is arranged at the inlet end of the dynamic checkweigher body, senses products flowing into the dynamic checkweigher body and sends out sensing signals;
the alarm alarms the abnormal rejection;
and the controller is used for receiving the weight detection data judgment result of the dynamic weight detection scale body and the induction signals of the first induction component and the second induction component and sending control signals to the rejection component, the conveyor and the alarm.
By adopting the technical scheme, the first sensing assembly, the second sensing assembly and the third sensing assembly respectively count the quantity of the sensed products, the third sensing assembly statistics C=the first sensing assembly statistics A+the second sensing assembly statistics B is kept, the rejection is normal, if the equation is not established, the rejection is abnormal, and the controller controls the alarm to alarm; the first induction component and the second induction component are combined to form a double-rejection confirmation structure, so that the defect that whether unqualified products are successfully rejected and fall into the collecting box or not can not be identified by single-rejection confirmation is avoided, and the accuracy of rejection confirmation is improved.
In an embodiment of the utility model, a feed inlet is arranged on one side of the rejecting and collecting box facing the conveyor, and the height of the lower edge of the feed inlet is not higher than the height of the upper end surface of the conveyor; the second sensing assembly includes: the second photoelectric sensor is arranged at the side part of the conveyor, and the light signal emission direction of the second photoelectric sensor is perpendicular to the rejection direction, and forms light reflection with the inner wall of the rejection collection box to generate photoelectric signal feedback.
By adopting the technical scheme, if the unqualified products are rejected to the rejection collecting box by the rejection component, the optical signals of the second photoelectric sensor are shielded, and photoelectric signal feedback is generated, so that the statistics B of the second sensing component is counted.
In an embodiment of the present utility model, an upper cover plate and a material taking opening matched with the upper cover plate are hinged at the upper part of the rejecting and collecting box.
By adopting the technical scheme, after the upper cover plate is opened, unqualified products in the rejection collection box can be taken out, and the rejection collection box is prevented from being fully loaded.
In an embodiment of the utility model, the first sensing element includes: the sensor bracket is arranged at the tail end of the conveyor; the first photoelectric sensor is arranged on the sensor bracket and is positioned at one side of the conveyor, and the light signal emission direction of the first photoelectric sensor is perpendicular to the conveying direction; the reflecting plate is arranged on one side of the sensor bracket opposite to the first photoelectric sensor, and the first photoelectric sensor and the reflecting plate form light reflection and generate photoelectric signal feedback; the third sensing assembly is identical to the first sensing assembly in structure.
By adopting the technical scheme, if the qualified product is normally conveyed and flows out of the dynamic checkweigher body, the optical signal of the first sensor is blocked, and photoelectric signal feedback is generated, so that the statistics A of the first sensing assembly is counted; similarly, if the undetected product is delivered to the inlet end of the dynamic checkweigher body, the third sensing assembly generates photoelectric signal feedback, so as to count the statistics B of the first sensing assembly.
In an embodiment of the present utility model, the rejecting component adopts a blowing rejecting structure.
In one embodiment of the present utility model, the rejection component includes: the rejecting support frame is arranged on the rack of the dynamic checkweigher body; the vent pipe is horizontally arranged on the removing support frame and is connected with the removing support frame in a sliding way, and an external air source is connected with the vent pipe; the ball nozzle is arranged at the tail end of the vent pipe; the fixing sleeve is arranged between the ball nozzle and the vent pipe and is connected with the ball nozzle and the vent pipe, and the ball nozzle and the fixing sleeve form a rotating structure; the electromagnetic valve is arranged between the vent pipe and the external air source and controls the blowing state of the ball nozzle.
Through adopting above-mentioned technical scheme, can freely rotate between bulb nozzle and the fixed cover to realize the regulation of the different angles of bulb nozzle, accomplish the regulation of blowing direction, make blowing direction and product match, improved the adaptability of blowing rejection unit to the product of different weight, size, shape, thickness.
As described above, the dynamic checkweigher with the double-rejection confirmation function has the following beneficial effects: the first induction component and the second induction component are combined to form a double-rejection confirmation structure, so that the defect that whether unqualified products are successfully rejected and fall into the collecting box or not can not be identified by single-rejection confirmation is avoided, and the accuracy of rejection confirmation is improved.
Drawings
Fig. 1 is a front perspective view of a dynamic checkweigher with dual reject validation as disclosed in an embodiment of the present utility model.
Fig. 2 is a rear perspective view of a dynamic checkweigher with dual reject validation as disclosed in an embodiment of the present utility model.
Fig. 3 is a partial enlarged view of a rejection assembly of a dynamic checkweigher with dual rejection verification as disclosed in an embodiment of the present utility model.
Description of the reference numerals
1-a dynamic checkweigher body; 11-a frame; 12-a conveyor; 2-reject assembly; 21-removing the supporting frame; 22-a breather pipe; 23-ball head nozzle; 24-fixing sleeve; 25-electromagnetic valve; 3-removing the collecting box; 31-a feed inlet; 32-a material taking port; 33-an upper cover plate; 4-a first sensing assembly; 41-an inductor stand; 42-a first photo sensor; 43-reflecting plate; 5-a second sensing assembly; 51-a second photo sensor; 6-a third sensing assembly.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
Please refer to fig. 1 to 3. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
Referring to fig. 1-3, the present utility model provides a dynamic checkweigher with dual rejection confirmation function, comprising:
a dynamic checkweigher body 1;
the rejecting assembly 2 is arranged at the side part of the conveyor 12 of the dynamic checkweigher body 1;
a reject collection box 3 disposed on the opposite side of the conveyor 12 from the reject assembly 2, for receiving the products rejected by the reject assembly 2 from the conveyor 12;
the first sensing component 4 is arranged at the outlet end of the dynamic checkweigher body 1 and is perpendicular to the conveying direction of the product, senses the product flowing out of the dynamic checkweigher body 1 and sends out a sensing signal;
the second induction component 5 is arranged at the feeding position of the rejection collecting box 3 and is perpendicular to the rejection direction of the products, and is used for inducing the rejection component 2 to reject the products entering the rejection collecting box 3 from the conveyor 12 and sending out induction signals;
the third induction component 6 is arranged at the inlet end of the dynamic checkweigher body 1, and is used for inducing products flowing into the dynamic checkweigher body 1 and sending out induction signals;
the alarm alarms the abnormal rejection;
the controller receives the weight detection data judgment result of the dynamic weight detection scale body 1 and the induction signals of the first induction component 4 and the second induction component 5, and sends control signals to the eliminating component 2, the conveyor 12 and the alarm;
the first sensing component 4, the second sensing component 5 and the third sensing component 6 respectively count the quantity of the sensed products, the statistics C of the third sensing component 6 is kept=the statistics A of the first sensing component 4+the statistics B of the second sensing component 5, then the abnormal products are removed, if the equation is not established, then the abnormal products are removed, and the controller controls the alarm to alarm; the first induction component 4 and the second induction component 5 are combined to form a double-rejection confirmation structure, so that the defect that whether unqualified products are successfully rejected and fall into the collecting box or not can not be identified by single-rejection confirmation is avoided, and the accuracy of rejection confirmation is improved.
The side of the rejecting and collecting box 3 facing the conveyor 12 is provided with a feed inlet 31, and the height of the lower edge of the feed inlet 31 is not higher than the height of the upper end surface of the conveyor 12; the second sensing assembly 5 includes: the second photoelectric sensor 51 is arranged at the side part of the conveyor 12, the light signal emission direction of the second photoelectric sensor 51 is perpendicular to the rejection direction, and light reflection is formed with the inner wall of the rejection collection box 3 and photoelectric signal feedback is generated; if the unqualified products are rejected to the rejection collecting box 3 by the rejection component 2, the optical signal of the second photoelectric sensor 51 is blocked, and photoelectric signal feedback is generated, so that the count B of the second sensing component 5 is counted.
The upper part of the removing and collecting box 3 is hinged with an upper cover plate 33 and a material taking opening 32 matched with the upper cover plate 33, and after the upper cover plate 33 is opened, unqualified products in the removing and collecting box 3 can be taken out, so that the removing and collecting box 3 is prevented from being fully loaded.
The first sensing assembly 4 includes: an inductor stand 41 provided at the end of the conveyor 12; the first photoelectric sensor 42 is arranged on the sensor bracket 41 and is positioned on one side of the conveyor 12, and the light signal emission direction of the first photoelectric sensor 42 is perpendicular to the conveying direction; the reflecting plate 43 is arranged on the side, opposite to the first photoelectric sensor 42, of the sensor bracket 41, and the first photoelectric sensor 42 and the reflecting plate 43 form light reflection and generate photoelectric signal feedback; the third sensing component 6 is consistent with the first sensing component 4 in structure; if the qualified product is normally conveyed and flows out of the dynamic checkweigher body 1, the optical signal of the first sensor is blocked, and photoelectric signal feedback is generated, so that the statistics A of the first sensing assembly 4 is counted; similarly, if the undetected product is delivered to the inlet end of the dynamic checkweigher body 1, the third sensing assembly 6 generates photoelectric signal feedback, so as to count the statistics B of the first sensing assembly 4.
The rejecting assembly 2 adopts a blowing rejecting structure, and comprises: the rejecting supporting frame 21 is arranged on the frame 11 of the dynamic checkweigher body 1; the vent pipe 22 is horizontally arranged on the removing support frame 21 and is connected with the removing support frame 21 in a sliding way, and is connected with an external air source; a ball nozzle 23 provided at the end of the ventilation pipe 22; the fixed sleeve 24 is arranged between the ball nozzle 23 and the vent pipe 22 and is connected with the ball nozzle 23 and the vent pipe 22, and the ball nozzle 23 and the fixed sleeve 24 form a rotating structure; the electromagnetic valve 25 is arranged between the vent pipe 22 and an external air source and controls the blowing state of the ball nozzle 23; the ball nozzle 23 and the fixed sleeve 24 can freely rotate, so that the adjustment of different angles of the ball nozzle 23 is realized, the adjustment of the blowing direction is completed, the blowing direction is matched with a product, and the adaptability of the blowing removing device to products with different weights, sizes, shapes and thicknesses is improved.
The working principle of the dynamic checkweigher with the double-rejection confirmation function is as follows: the first sensing component 4, the second sensing component 5 and the third sensing component 6 respectively count the quantity of the sensed products, the statistics C of the third sensing component 6=the statistics A of the first sensing component 4+the statistics B of the second sensing component 5 are kept, then the alarm is eliminated normally, if the equation is not established, the abnormality is eliminated, and the alarm is controlled by the controller to give an alarm.
In summary, the first sensing component 4 and the second sensing component 5 are combined to form the double-rejection confirmation structure, so that the defect that whether the unqualified product is successfully rejected and falls into the collecting box or not can be avoided, and the accuracy of rejection confirmation is improved. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (6)
1. A dynamic checkweigher with dual reject validation function, comprising:
a dynamic checkweigher body (1);
the rejecting assembly (2) is arranged at the side part of the conveyor (12) of the dynamic checkweigher body (1);
the rejecting and collecting box (3) is arranged on one side of the conveyor (12) opposite to the rejecting assembly (2) and is used for receiving products rejected by the rejecting assembly (2) from the conveyor (12);
the first sensing component (4) is arranged at the outlet end of the dynamic checkweigher body (1) and is perpendicular to the conveying direction of the product, senses the product flowing out of the dynamic checkweigher body (1) and sends out a sensing signal;
the second induction component (5) is arranged at the feeding position of the rejection collecting box (3) and is perpendicular to the rejection direction of the products, and is used for inducing the rejection component (2) to reject the products entering the rejection collecting box (3) from the conveyor (12) and sending out induction signals;
the third induction component (6) is arranged at the inlet end of the dynamic checkweigher body (1) and is used for inducing products flowing into the dynamic checkweigher body (1) and sending out induction signals;
the alarm alarms the abnormal rejection;
and the controller is used for receiving the weight detection data judgment result of the dynamic weight detection scale body (1) and the induction signals of the first induction component (4) and the second induction component (5) and sending control signals to the rejection component (2), the conveyor (12) and the alarm.
2. The dynamic checkweigher with dual culling confirmation function of claim 1, wherein: a feed inlet (31) is formed in one side of the rejecting and collecting box (3) facing the conveyor (12), and the height of the lower edge of the feed inlet (31) is not higher than the height of the upper end face of the conveyor (12); the second induction assembly (5) comprises: the second photoelectric sensor (51) is arranged at the side part of the conveyor (12), the light signal emitting direction of the second photoelectric sensor (51) is perpendicular to the eliminating direction, and light reflection is formed between the second photoelectric sensor and the inner wall of the eliminating and collecting box (3) and photoelectric signal feedback is generated.
3. A dynamic checkweigher with dual culling confirmation function as claimed in claim 2, wherein: the upper part of the removing and collecting box (3) is hinged with an upper cover plate (33) and a material taking opening (32) matched with the upper cover plate (33).
4. The dynamic checkweigher with dual culling confirmation function of claim 1, wherein: the first induction assembly (4) comprises: an inductor bracket (41) arranged at the tail end of the conveyor (12); the first photoelectric sensor (42) is arranged on the sensor bracket (41) and is positioned on one side of the conveyor (12), and the light signal emission direction of the first photoelectric sensor (42) is perpendicular to the conveying direction; the reflecting plate (43) is arranged on one side of the sensor bracket (41) opposite to the first photoelectric sensor (42), and the first photoelectric sensor (42) and the reflecting plate (43) form light reflection and generate photoelectric signal feedback; the third induction component (6) is identical to the first induction component (4) in structure.
5. The dynamic checkweigher with dual culling confirmation function of claim 1, wherein: the rejecting component (2) adopts an air blowing rejecting structure.
6. The dynamic checkweigher with dual culling confirmation function of claim 5, wherein: the reject assembly (2) comprises: the rejecting supporting frame (21) is arranged on the frame (11) of the dynamic checkweigher body (1); the vent pipe (22) is horizontally arranged on the removing support frame (21) and is connected with the removing support frame (21) in a sliding way, and is connected with an external air source; the ball nozzle (23) is arranged at the tail end of the vent pipe (22); the fixing sleeve (24) is arranged between the ball nozzle (23) and the vent pipe (22) and is connected with the ball nozzle (23) and the vent pipe (22), and the ball nozzle (23) and the fixing sleeve (24) form a rotating structure; the electromagnetic valve (25) is arranged between the vent pipe (22) and the external air source and controls the blowing state of the ball nozzle (23).
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CN202320070350.XU CN220144084U (en) | 2023-01-10 | 2023-01-10 | Dynamic checkweigher with double-rejection confirmation function |
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CN202320070350.XU CN220144084U (en) | 2023-01-10 | 2023-01-10 | Dynamic checkweigher with double-rejection confirmation function |
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