CN220143867U - Online mixed gluing and bonding device for wind power blades - Google Patents

Online mixed gluing and bonding device for wind power blades Download PDF

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Publication number
CN220143867U
CN220143867U CN202320757974.9U CN202320757974U CN220143867U CN 220143867 U CN220143867 U CN 220143867U CN 202320757974 U CN202320757974 U CN 202320757974U CN 220143867 U CN220143867 U CN 220143867U
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pump assembly
gear
material supply
supply system
glue
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CN202320757974.9U
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Chinese (zh)
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李德龙
李国龙
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Dao Paike Shandong Precision Technology Co ltd
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Dao Paike Shandong Precision Technology Co ltd
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Abstract

The utility model discloses an online mixed gluing and bonding device for wind power blades, which relates to the technical field of blade gluing and comprises an electric trolley and a device main body; the device also comprises a second material supply system, two groups of first material supply systems, a lifting bracket, a cantilever, a first gear quantitative pump assembly, a second gear quantitative pump assembly and a mixing system, wherein the lifting bracket is arranged on the device main body, and the cantilever is provided with a pipeline for conveying glue materials; the two groups of first material supply systems are connected with the first gear constant delivery pump assembly, the second material supply system is connected with the second gear constant delivery pump assembly, and the mixing system is arranged on the cantilever. The device adopts the movable electric trolley to drag and move the device beside the die and to uniformly move the glue along the die, the height of the glue outlet can be controlled according to the different heights of the die, different heights can be adjusted, and in order to cover a larger area, the device adopts two sections of cantilevers to glue, and the glue coating range is wide.

Description

Online mixed gluing and bonding device for wind power blades
Technical Field
The utility model relates to the technical field of blade gluing, in particular to an online mixed gluing and bonding device for wind power blades.
Background
The wind power is a series of new energy industries, and particularly in the production of wind power blades, the wind power blades manufactured in the market have a plurality of lengths, the lengths of the blades are close to hundreds of meters, the quantity of glue used for gluing is increased, the gluing time is prolonged, the production efficiency is reduced, and the quality of products is affected because of the solidification risk in the use process caused by the time course. How to finish on-line gluing and bonding rapidly becomes an industry pain point, so a method and a device capable of rapidly finishing glue mixing, gluing and bonding are needed to improve efficiency and product quality.
At present, glue spreading and bonding of wind power blades are carried out in a fixed-point mode, equipment conveys mixed adhesive into a paperboard or basin according to the required weight, workers manually transport the glue to a designated place, a large amount of manpower can be consumed in the transportation process, and simultaneously, the mixed adhesive can generate curing to generate a large amount of solid wastes to adversely affect the environment, so that the material loss is also extremely large, and the product quality is extremely unstable due to the reduction of the production efficiency.
Disclosure of Invention
The utility model aims to provide an online mixed gluing and bonding device for wind power blades, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the online mixed gluing and bonding device for the wind power blade comprises an electric trolley and an equipment main body, wherein the electric trolley is arranged at one end part of the equipment main body and is used for dragging the equipment main body to move; the device comprises a device body, a lifting bracket, a lifting motor, a lifting bracket, a cantilever, a first gear constant delivery pump assembly, a second gear constant delivery pump assembly and a mixing system, wherein the lifting bracket is arranged on the device body and is connected with the lifting motor; the first material supply system and the second material supply system are both arranged on the equipment main body, the first material supply system and the second material supply system respectively and correspondingly convey one material in glue, the two groups of the first material supply systems are both connected with the first gear quantitative pump assembly through the pneumatic three-way ball valve, the second material supply system is connected with the second gear quantitative pump assembly, the mixing system is arranged on the cantilever and connected with the pipeline, and the first gear quantitative pump assembly and the second gear quantitative pump assembly are both connected with the mixing system through the pipeline.
Based on the technical scheme, the utility model also provides the following optional technical schemes:
in one alternative: the first material supply system and the second material supply system have the same structure, the first material supply system comprises a supply pump assembly, a pipeline and a charging barrel, the charging barrel is arranged on the equipment main body and is used for storing coating materials, the supply pump assembly is arranged on the equipment main body through a cylinder, and the supply pump assembly can extend into the charging barrel; in the first material supply system, one end of the pipeline is connected with the supply pump assembly, and the other end of the pipeline is connected with the first gear constant displacement pump assembly; in the second material supply system, one end of the pipe is connected to the supply pump assembly and the other end is connected to the second gear dosing pump assembly.
In one alternative: the supply pump assembly comprises a screw pump, a discharging pipe, an exhaust ball valve and a limiting system, wherein the screw pump is connected with a cylinder through an upper cross beam of the cylinder, a physical button is arranged on the side portion of the cylinder, the limiting system is arranged at the end portion of the upper cross beam of the cylinder, the discharging pipe is arranged on the side portion of the screw pump, the exhaust ball valve of the charging barrel is connected with the charging barrel, a pressure plate is arranged at the lower end portion of the screw pump, and the exhaust ball valve of the charging barrel is arranged on the side portion of the discharging pipe.
In one alternative: the first gear constant displacement pump assembly is provided with a first high-precision flowmeter, and the second gear constant displacement pump assembly is provided with a second high-precision flowmeter; an electric cabinet is arranged on the equipment main body; the first high-precision flowmeter and the second high-precision flowmeter are both connected with the electric cabinet.
In one alternative: the first gear quantitative pump assembly and the second gear quantitative pump assembly have the same structure, and the first gear quantitative pump assembly comprises a glue feeding block, a feeding pressure sensor, a bell jar, a discharging pressure sensor, a glue discharging block, a gear motor and a gear pump, wherein the gear motor is connected with the gear pump through the bell jar, the glue feeding block and the glue discharging block are arranged at the side part of the gear pump, and the feeding pressure sensor for monitoring the pressure of the input glue solution is arranged on the glue feeding block; the glue outlet block is provided with a discharge pressure sensor which is used for monitoring the pressure of glue solution output by the gear pump in real time.
In one alternative: the mixing system comprises a one-way valve, a pneumatic control ball valve, a proportion testing unit, a mixing block and a high-pressure static mixing pipe, wherein the high-pressure static mixing pipe is arranged on the cantilever and is communicated with the pipeline through the mixing block, and the pneumatic control ball valve and the one-way valve are both arranged on the mixing block.
In one alternative: the device is characterized in that the device main body is also provided with a winding device and an independent air compressor, the winding device is wound with a power line with the length of at least 80m, and the independent air compressor is connected with the air cylinder.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model adopts the movable electric trolley to drag the equipment to the side of the mould and move the glue along the mould at a uniform speed, meanwhile, according to different heights of the mould, the heights of the glue outlet can be controlled by a remote controller, different heights are adjusted, in order to cover a larger area, the utility model adopts two sections of cantilevers to carry out glue coating, the glue coating range is wider, in order to improve the stability of glue coating quality, the components adopted by the equipment adopt German imported products, and different glue box tools are designed according to different leaf shapes so as to meet the requirement of glue.
Drawings
Fig. 1 is a schematic diagram of the front view axis side structure of the device in an embodiment of the utility model.
Fig. 2 is a schematic view of a rear view of the device according to an embodiment of the present utility model.
Fig. 3 is a schematic diagram of a first material supply system according to an embodiment of the present utility model.
FIG. 4 is a schematic diagram of a first gear dosing pump assembly according to one embodiment of the utility model.
Fig. 5 is a schematic diagram of a hybrid system architecture in an embodiment of the utility model.
Reference numerals annotate: the device comprises an electric trolley 01, a device main body 02, a winding device 03, a lifting motor 04, an independent air compressor 05, an electric cabinet 06, a first material supply system 08, an air cylinder upper beam 81, a discharging pipe 82, an exhaust pipe 83, a screw pump 84, a second material supply system 09, a lifting support 10, a cantilever 11, a first high-precision flowmeter 12, a second high-precision flowmeter 13, a pneumatic three-way ball valve 14, a first gear quantitative pump assembly 15, a rubber feeding block 151, a feeding pressure sensor 152, a bell housing 153, a discharging pressure sensor 154, a rubber discharging block 155, a speed reducing motor 156, a gear pump 157, a pipeline 16, a physical button 19, an air cylinder 20, a pressure plate 21, a second gear quantitative pump assembly 23, a feed cylinder 24, a mixing system 32, a one-way valve 321, a pneumatic control ball valve 322, a proportion testing unit 323, a mixing block 324 and a high-pressure static mixing pipe 33.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be described in further detail with reference to the accompanying drawings and examples; in the drawings or description, similar or identical parts are provided with the same reference numerals, and in practical applications, the shape, thickness or height of each part may be enlarged or reduced. The examples set forth herein are intended to be illustrative of the utility model and are not intended to limit the scope of the utility model. Any obvious modifications or alterations to the utility model, as would be apparent, are made without departing from the spirit and scope of the present utility model.
In one embodiment, as shown in fig. 1 and 2, an online mixed glue-spreading and bonding device for wind power blades comprises an electric trolley 01 and an equipment main body 02, wherein the electric trolley 01 is arranged at one end part of the equipment main body 02 and is used for dragging the equipment main body 02 to move; the device further comprises a second material supply system 09, two groups of first material supply systems 08, a lifting support 10, a cantilever 11, a first gear quantitative pump assembly 15, a second gear quantitative pump assembly 23 and a mixing system 32, wherein the lifting support 10 is arranged on the device main body 02, the lifting support 10 is connected with a lifting motor 04, the cantilever 11 is arranged on the top of the lifting support 10, the cantilever 11 is connected with the lifting support 10 through a 360-degree universal joint, and a pipeline for conveying glue materials is arranged on the cantilever 11; the first material supply system 08 and the second material supply system 09 are both arranged on the equipment main body 02, the first material supply system 08 and the second material supply system 09 respectively and correspondingly convey one material in glue, the two groups of first material supply systems 08 are both connected with the first gear quantitative pump assembly 15 through the pneumatic three-way ball valve 14, the second material supply system 09 is connected with the second gear quantitative pump assembly 23, the mixing system 32 is arranged on the cantilever 11 and connected with a pipeline, and the first gear quantitative pump assembly 15 and the second gear quantitative pump assembly 23 are both connected with the mixing system 32 through the pipeline;
in the embodiment of the utility model, by adjusting the communication state of the pneumatic three-way ball valve 14, two groups of first material supply systems 08 can alternately convey one material to the pneumatic three-way ball valve 14, the pneumatic three-way ball valve 14 conveys the main material to the mixing system 32 through a pipeline, the second material supply system 09 can convey the auxiliary material to the mixing system 32, the mixing system stirs and mixes the main material and the auxiliary material to form a glue material, and the glue material is conveyed to a die through a pipeline under the guidance of the cantilever 11 to be manually coated; wherein, the first gear constant displacement pump assembly 15 and the second gear constant displacement pump assembly 23 can both dose and increase the output of the materials, thereby adjusting the mixing ratio of the main materials and the auxiliary materials; cantilever 11 is fixed with lifting support 10 through the design of circle axle pull rod, realizes 180 rotations through the lower support semicircle, satisfies the construction demand because cantilever 11 is rotatable and lifting support 10 goes up and down under lifting motor 04's effect to cantilever 1 can cover great area, and equipment main part 02 removes under electric trolley 01's dragging, thereby this equipment can remove the coating simultaneously and can accomplish the construction process fast, has designed special gluey box in order to save time and can accomplish one shot forming, has reduced the work of manual multiple repair type. The first material supply system and the second material supply system are also connected through a pneumatic three-way ball valve 14, and the pneumatic three-way ball valve 14 is adopted, so that the ball valve is pushed to rotate by switching the direction of the gas path through the pneumatic electromagnetic valve, and the switching of the first material supply system and the second material supply system is realized.
In one embodiment, as shown in fig. 1 and 2, the cantilever 11 adopts a two-stage structure, and the two-stage cantilever 11 can be stretched to increase the coverage area of the cantilever 11.
In one embodiment, as shown in fig. 1-3, the first material supply system 08 and the second material supply system 09 are identical in structure, the first material supply system 08 includes a supply pump assembly, a pipe 16 and a cartridge 24, the cartridge 24 is provided on the apparatus body 02 and is used for storing the coating material, the supply pump assembly is mounted on the apparatus body 02 through a cylinder 20, and the supply pump assembly can extend into the interior of the cartridge 24; in the first material supply system 08, one end of the pipe 16 is connected to the supply pump assembly and the other end is connected to the first gear constant displacement pump assembly 15; in the second material supply system 09, the pipe 16 is connected to the supply pump assembly at one end and to the second gear dosing pump assembly 23 at the other end; in the embodiment of the utility model, the supply pump assembly conveys the coating material in the charging barrel 24 to the first gear quantitative pump assembly 15 and the second gear quantitative pump assembly 23 through the pipeline 16, the height of the supply pump assembly can be adjusted through the air cylinder 20, and the charging barrel can be conveniently replaced when the supply pump assembly is separated from the discharging barrel 24.
In one embodiment, as shown in fig. 1-3, the supply pump assembly comprises a screw pump 84, a discharge pipe 82, an exhaust ball valve 85 and a limit system 86, wherein the screw pump 84 is connected with the air cylinder 20 through an air cylinder upper beam 81, a physical button 19 is arranged on the side part of the air cylinder 20, the limit system 86 is arranged at the end part of the air cylinder upper beam 81, the discharge pipe 82 is arranged on the side part of the screw pump 84, the cylinder exhaust ball valve 83 is connected with the cylinder 24, a pressure plate 21 is arranged at the lower end part of the screw pump 84, and a cylinder exhaust ball valve 85 is arranged on the side part of the discharge pipe 82; in the embodiment of the present utility model, the feed liquid in the feed cylinder 24 is sucked out by the screw pump 84, and then the feed liquid is discharged through the discharge pipe 82 through the pressurization stabilization. When the raw materials in the feed cylinder 24 are emptied, the limiting system 86 controls the air cylinder 20 to stop descending, when the feed cylinder 24 is replaced, the physical button 19 is used for controlling the air cylinder 20, the air cylinder upper beam 81 drives the screw pump 84 to ascend, meanwhile, the air exhaust pipeline 83 fills air into the feed cylinder 24, the feed cylinder 24 is prevented from being sucked flat, after the new feed cylinder 24 is replaced, the physical button 19 is used for controlling the air cylinder 20 to drive the screw pump 84 to descend again, the air cylinder exhaust ball valve 85 is opened for exhausting air in the feed cylinder 24, and the pressure plate 21 is fully contacted with the raw materials.
In one embodiment, as shown in fig. 1 and 2, the first gear constant displacement pump assembly 15 has a first high-precision flow meter 12 thereon, and the second gear constant displacement pump assembly 23 has a second high-precision flow meter 13 thereon; an electric cabinet 06 is arranged on the equipment main body 2; the first high-precision flowmeter 12 and the second high-precision flowmeter 13 are both connected with the electric cabinet 06; the first high-precision flowmeter 12 and the second high-precision flowmeter 13 feed back the monitored data to the PLC in the electric cabinet 06, the PLC feeds back the data to the frequency converter through high-speed data operation, the rotation speed is changed through the frequency converter driving motor, the first gear quantitative pump assembly 15 and the second gear quantitative pump assembly 23 to realize flow conversion, and the materials are conveyed into the mixing system 32 on the cantilever 11 through the high-pressure pipeline at accurate flow rate.
In one embodiment, as shown in fig. 1, 2 and 4, the first gear quantitative pump assembly 15 and the second gear quantitative pump assembly 23 have the same structure, and the first gear quantitative pump assembly 15 includes a glue feeding block 151, a feeding pressure sensor 152, a bell housing 153, a discharging pressure sensor 154, a glue discharging block 155, a gear motor 156 and a gear pump 157, wherein the gear motor 156 is connected with the gear pump 157 through the bell housing 153, the glue feeding block 151 and the glue discharging block 155 are both arranged at the side part of the gear pump 157, and the feeding pressure sensor 152 for monitoring the pressure of the input glue solution is arranged on the glue feeding block 151; the glue outlet block 155 is provided with a discharge pressure sensor 154, and the discharge pressure sensor 154 is used for monitoring the pressure of glue solution output by the gear pump 157 in real time; in the embodiment of the utility model, the material liquid from the first material supply system 08 to the first gear dosing pump assembly 15 enters the gear pump 157 through the glue feeding block 151, the gear motor 156 drives the gear pump 157 to rotate, the material liquid is accurately and quantitatively conveyed into the first high-precision flowmeter 12 or the second high-precision flowmeter 13 through the glue feeding block 155, the first high-precision flowmeter 12 and the second high-precision flowmeter 13 have a flow detection function, the volume flowing through the glue liquid is conveyed to the PLC system in the electric cabinet 06 in the form of an electric signal, the precision monitoring of the gear pump 157 is realized, and the glue liquid is conveyed into the mixing system 32 after being detected by the first high-precision flowmeter 12 or the second high-precision flowmeter 13.
In one embodiment, as shown in fig. 1, 2 and 5, the mixing system includes a check valve 321, a pneumatic control ball valve 322, a proportion test unit 323, a mixing block 324 and a high-pressure static mixing pipe 33, wherein the high-pressure static mixing pipe 33 is arranged on the cantilever 11, the high-pressure static mixing pipe 33 is communicated with a pipeline through the mixing block 324, and the pneumatic control ball valve 322 and the check valve 321 are arranged on the mixing block 324; in the embodiment of the utility model, when the glue solution in the pipeline is input to the mixing system 32, the pneumatic control ball valve 322 is opened, the glue solution enters the high-pressure static mixing pipe 33 through the mixing block 324, the main material of the glue solution and the feed solution of the auxiliary material are fully and uniformly mixed in the high-pressure static mixing pipe 33, the mixed glue solution can be directly supplied to the site for use, the one-way valve 321 is arranged in front of the mixing block 324), the mixed glue solution is effectively prevented from flowing back, and the pipeline is protected.
In one embodiment, as shown in fig. 1, the apparatus main body 02 is further provided with a winding device 03 and an independent air compressor 05, wherein a power line with a length of at least 80m is wound on the winding device 03 to ensure continuous supply of power, and the independent air compressor 05 is connected with the air cylinder 20 to ensure supply of air source when the apparatus is in a motion state.
The foregoing is merely specific embodiments of the disclosure, but the protection scope of the disclosure is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the disclosure, and it is intended to cover the scope of the disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims (6)

1. The online mixed gluing and bonding device for the wind power blade comprises an electric trolley and an equipment main body, wherein the electric trolley is arranged at one end part of the equipment main body and is used for dragging the equipment main body to move; the device is characterized by further comprising a second material supply system, two groups of first material supply systems, a lifting bracket, a cantilever, a first gear quantitative pump assembly, a second gear quantitative pump assembly and a mixing system, wherein the lifting bracket is arranged on the device main body and is connected with a lifting motor, the cantilever is arranged at the top of the lifting bracket and is connected with the lifting bracket through a 360-degree universal joint, and a pipeline for conveying glue materials is arranged on the cantilever; the first material supply system and the second material supply system are respectively arranged on the equipment main body, the first material supply system and the second material supply system respectively and correspondingly convey one material in the glue, the two groups of the first material supply systems are connected with the first gear quantitative pump assembly through the pneumatic three-way ball valve, the second material supply system is connected with the second gear quantitative pump assembly, the mixing system is arranged on the cantilever and connected with the pipeline, and the first gear quantitative pump assembly and the second gear quantitative pump assembly are connected with the mixing system through the pipeline;
the first material supply system and the second material supply system have the same structure, the first material supply system comprises a supply pump assembly, a pipeline and a charging barrel, the charging barrel is arranged on the equipment main body and is used for storing coating materials, the supply pump assembly is arranged on the equipment main body through a cylinder, and the supply pump assembly can extend into the charging barrel; in the first material supply system, one end of the pipeline is connected with the supply pump assembly, and the other end of the pipeline is connected with the first gear constant displacement pump assembly; in the second material supply system, one end of the pipeline is connected with the supply pump assembly, and the other end of the pipeline is connected with the second gear constant displacement pump assembly;
the first gear constant displacement pump assembly is provided with a first high-precision flowmeter, and the second gear constant displacement pump assembly is provided with a second high-precision flowmeter; an electric cabinet is arranged on the equipment main body; the first high-precision flowmeter and the second high-precision flowmeter are both connected with the electric cabinet.
2. The on-line mixing, gluing and bonding device for wind power blades according to claim 1, wherein the supply pump assembly comprises a screw pump, a discharging pipe, an exhaust ball valve and a limiting system, the screw pump is connected with a cylinder through a cylinder upper cross beam, a physical button is arranged on the side part of the cylinder, the limiting system is arranged at the end part of the cylinder upper cross beam, the discharging pipe is arranged on the side part of the screw pump, the cylinder exhaust ball valve is connected with a cylinder, a pressure plate is arranged at the lower end part of the screw pump, and the cylinder exhaust ball valve is arranged on the side part of the discharging pipe.
3. The on-line mixing, gluing and bonding device for the wind power blades according to claim 1, wherein the first gear quantitative pump assembly and the second gear quantitative pump assembly have the same structure, the first gear quantitative pump assembly comprises a glue feeding block, a feeding pressure sensor, a bell-shaped cover, a discharging pressure sensor, a glue discharging block, a gear motor and a gear pump, the gear motor is connected with the gear pump through the bell-shaped cover, the glue feeding block and the glue discharging block are arranged at the side part of the gear pump, and the feeding pressure sensor for monitoring the pressure of the input glue solution is arranged on the glue feeding block; the glue outlet block is provided with a discharge pressure sensor which is used for monitoring the pressure of glue solution output by the gear pump in real time.
4. The on-line mixing, gluing and bonding device for wind power blades according to claim 1, wherein the mixing system comprises a one-way valve, a pneumatic control ball valve, a proportion testing unit, a mixing block and a high-pressure static mixing pipe, wherein the high-pressure static mixing pipe is arranged on a cantilever, the high-pressure static mixing pipe is communicated with a pipeline through the mixing block, and the pneumatic control ball valve and the one-way valve are both arranged on the mixing block.
5. The online mixed gluing and bonding device for the wind power blades according to claim 1, wherein a winding device and an independent air compressor are further arranged on the device main body, a power line with the length of at least 80m is wound on the winding device, and the independent air compressor is connected with the air cylinder.
6. The on-line mixed gluing and bonding device for wind power blades according to claim 1, wherein the first material supply system and the second material supply system are connected through a pneumatic three-way ball valve, the pneumatic three-way ball valve is adopted, and the air solenoid valve is used for switching the air path direction to push the ball valve to rotate so as to realize the switching of the first material supply system and the second material supply system.
CN202320757974.9U 2023-04-08 2023-04-08 Online mixed gluing and bonding device for wind power blades Active CN220143867U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320757974.9U CN220143867U (en) 2023-04-08 2023-04-08 Online mixed gluing and bonding device for wind power blades

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320757974.9U CN220143867U (en) 2023-04-08 2023-04-08 Online mixed gluing and bonding device for wind power blades

Publications (1)

Publication Number Publication Date
CN220143867U true CN220143867U (en) 2023-12-08

Family

ID=89011556

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320757974.9U Active CN220143867U (en) 2023-04-08 2023-04-08 Online mixed gluing and bonding device for wind power blades

Country Status (1)

Country Link
CN (1) CN220143867U (en)

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