CN220143469U - Circulating air-borne peeling device in soybean oil processing - Google Patents

Circulating air-borne peeling device in soybean oil processing Download PDF

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Publication number
CN220143469U
CN220143469U CN202321646614.8U CN202321646614U CN220143469U CN 220143469 U CN220143469 U CN 220143469U CN 202321646614 U CN202321646614 U CN 202321646614U CN 220143469 U CN220143469 U CN 220143469U
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air
soybean
suction device
saxophone
air suction
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段中亚
王景权
李航
刘祥宇
孔令轩
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Jiusan Grain & Oil Industry Group Co ltd
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Jiusan Grain & Oil Industry Group Co ltd
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Abstract

The utility model discloses a circulating air-borne peeling device in soybean oil processing, and belongs to the technical field of soybean peeling. Solves the problem of large heat loss of the soybean peeling device in the prior art; the soybean hull crushing machine comprises a preheater, an auxiliary hot air heater, a soybean hull crusher, a dryer, an air suction device, an air spraying fan, a main fan, a soybean hull sieve, a rolled blank, a saxophone, a main air heater and a soybean crushing system; the auxiliary hot air heater is respectively connected with the dryer and the air spraying fan to dry soybeans, the main air heater is connected with the main fan to generate internal circulating hot air of the device, the saxophone is used for dust fall for waste gas, the soybean crushing system can separate the soybeans into bean flakes and bean hulls as required, and all channels in the device are provided with exhaust air doors with controllable opening degrees; the utility model adopts the circulating air design to realize the full utilization of wind energy and heat energy, has good dust collection effect, avoids dust pollution, and can be applied to a pretreatment section in soybean oil processing.

Description

Circulating air-borne peeling device in soybean oil processing
Technical Field
The utility model relates to a soybean peeling device, in particular to a circulating air conveying peeling device in soybean oil processing, and belongs to the technical field of soybean peeling.
Background
In the soybean oil processing process, soybean peeling is particularly critical, soybean in-stock moisture is generally 11-13%, the adhesion force of seed coats and kernels is relatively strong, the toughness of the coats is relatively high, under the moisture, even though the soybeans are crushed, the seed coats are possibly adhered to crushed kernel grains, cold peeling reduces the adhesion force of the coats and kernels through drying and subsequent tempering of the soybeans, the soybean contains about 8% of coats, the oil content is only 0.6-0.7%, the coats contain a large amount of cellulose, pigment, colloid and wax, the content of the soybean peeling is relatively high, the protein content of the soybean meal is increased, the processing capacity of a leacher is increased, if the coats are used for producing oil with the coats, the oil is not only absorbed and remains in cakes, the oil yield is reduced, impurities such as pigment in the coats are possibly transferred into crude oil in the oil production process, the crude oil is deepened, the quality is reduced, the coat content of the obtained cakes with the coats is very high, the protein content is low, the utilization value of the cakes is reduced, the oil with the coats is also reduced, the rolling quality and the rolling quality is effectively reduced, and the power consumption of production equipment and power consumption is reduced.
At present, a domestic soybean peeling device mostly adopts hot peeling, wen Tuopi and cold peeling technologies, and adopts a method of winnowing and impact separation to separate soybean hulls from soybean kernels in broken soybeans in the sedimentation process of the broken soybeans; the advanced and mature technology comprises a fluidized bed drying device: in the dryer, soybean is dried by hot air at about 120 ℃, when materials pass through a fluidized bed, the materials are contacted with the hot air, the hot air passes through a punching plate bed, moisture on the surface of the soybean is taken away by the hot air after the materials are contacted, along with loss of the moisture and high-temperature baking, the skin and the surface layer of the soybean are cracked, pi Jiuhui loosens, some skin exists in the wind discharged by the fluidized bed, the skin is discharged by two sabots and is reused all the time, one way is discharged to the atmosphere, after the soybean is dried by the method, the moisture of the soybean is reduced, and the heat is discharged, but the materials are easy to mix back and short circuit, part of the materials leave the drying equipment after the materials are dried completely, and excessive drying phenomenon is generated due to overlong stay time of part of the materials; in addition, a spray air drying device is provided: the preheated soybeans are evenly scattered on the crawler belt after entering from the feeder, the crawler belt moves forwards, hot air is sprayed out from the air spraying fan, the soybean is blown through the material bed from the lower side of the crawler belt, the temperature of the hot air is raised to 149 ℃ from above 120 ℃, the surface moisture of the soybean is removed, the soybean enters the core component of the peeling machine, the soybean hulls and the soybean flakes are separated by adopting a traction type clutch peeling technology, the peeling process is completed, the soybean hulls on the clamping belt are removed by the exhaust air through the shaklong, the air enters the main fan, the fan has two paths, one path of air is blown to the air heater for heating circulation, and the other path of air is discharged, but the heat loss of the method is relatively large.
Therefore, the soybean peeling device in the prior art has the problem of larger heat loss, and needs a soybean peeling device with simplified process flow, simple operation, low equipment investment, high working efficiency and fully utilized heat energy.
Disclosure of Invention
The following presents a simplified summary of the utility model in order to provide a basic understanding of some aspects of the utility model. It should be understood that this summary is not an exhaustive overview of the utility model. It is not intended to identify key or critical elements of the utility model or to delineate the scope of the utility model. Its purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
In view of the above, the utility model provides a circulating air-borne peeling device in soybean oil processing in order to solve the problem of large heat loss in the soybean peeling device in the prior art.
The technical proposal is as follows: the circulating air conveying peeling device comprises a preheater, a first auxiliary hot air heater, a second auxiliary hot air heater, a soybean hull crusher, a first small saxophone, a second small saxophone, a dryer, a fifth air suction device, an air blower, a main blower, a soybean hull sieve, a embryo rolling machine, a first saxophone, a second saxophone, a main air heater and a soybean crushing system;
the top of the preheater is provided with a soybean inlet, the inside of the preheater is arranged in a layered manner, a first auxiliary hot air heater and a first small salon are respectively connected with different layers in the preheater, the bottom of the preheater is connected with a first exhaust air door, two channels are arranged, one channel is connected with the first salon, and the other channel is connected with a second salon;
the first saxophone is connected with a dryer, the dryer is provided with four channels, one channel is connected with a main air heater, the other channel is connected with an air blower, and the other two channels are connected with a soybean crushing system;
the air spraying fan is respectively connected with the main air heater and the second auxiliary hot air heater;
a fifth exhaust air door is arranged above the second salon, the second salon is connected with a main fan, and the main fan is connected with a fourth exhaust air door and a soybean crushing system;
the soybean crushing system is connected with the soybean hull sieve, and the fifth air suction device, the soybean hull sieve and the soybean crushing system are respectively connected with the embryo rolling machine;
the first small saxophone, the second small saxophone, the bean skin sieve and the second saxophone are respectively connected with a bean skin crusher.
Further, the soybean crushing system comprises a first peeling machine, a second peeling machine, a first air suction device, a second air suction device, a third air suction device, a fourth air suction device, a first crusher, a second crusher, a third small salon, a fourth small salon, a second air exhaust air door and a third air exhaust air door;
two channels are arranged on the side of the first air suction device, one channel is connected with the second air suction device, the third small saxophone and the second air exhaust air door, and the other channel is connected with the second air suction device and the second air exhaust air door;
two channels are arranged on the side of the third air suction device, one channel is connected with the fourth air suction device, the fourth small saxophone and the third air exhaust air door, and the other channel is connected with the fourth air suction device and the third air exhaust air door;
the second air exhaust air door and the third air exhaust air door are connected with the fourth air exhaust air door;
the soybean crushing system comprises a soybean crushing system, a first channel, a second channel, a third channel, a fourth channel, a first peeling machine, a first air suction device, a first crusher, a third air suction device and a blank rolling machine, wherein the soybean crushing system is connected with the soybean crushing system, the first channel is divided into two channels, one channel is connected with the first peeling machine, the first air suction device, the first crusher, the third air suction device and the blank rolling machine, and the other channel is connected with the second peeling machine, the second air suction device, the second crusher, the fourth air suction device and the blank rolling machine; the second channel is connected with the connecting channel of the second air suction device and the third small saxophone.
Further, all channels are provided with exhaust dampers with controllable opening degrees.
The beneficial effects of the utility model are as follows: the utility model adopts a wind transportation mode to carry out transportation work of soybean, soybean hulls and the like, adopts a soybean crushing system to separate the soybean into the soybean hulls and the soybean petals, optimizes the process flow and reduces the investment and expenditure of equipment such as transportation, storage and the like; the peeling main machine can adopt domestic universal peeling machinery, the process flow is simplified, the operation is simple, the equipment investment is low, the process is automatically operated, and the working efficiency is high; the circulating air conveying peeling device in the soybean oil processing always maintains a negative pressure state, so that the dust collection effect of the operation environment is good, and dust pollution is avoided; the circulating wind design is adopted to fully utilize wind energy and heat energy, so that energy sources are saved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic diagram of a circulating air-borne dehulling device in soybean oil processing.
Reference numerals: 1. a preheater; 2-1, a first auxiliary hot air heater; 2-2, a second auxiliary hot air heater; 3-1, a first exhaust air door; 3-2, a second exhaust air door; 3-3, a third exhaust air door; 3-4, a fourth exhaust air door; 3-5, a fifth exhaust air door; 4. a bean skin crusher; 5-1, a first small saxophone; 5-2, a second small saxophone; 5-3, a third small saxophone; 5-4, a fourth small saxophone; 6. a dryer; 7-1, a first peeling machine; 7-2, a second peeling machine; 8-1, a first air suction device; 8-2, a second air suction device; 8-3, a third air suction device; 8-4, a fourth air suction device; 8-5, a fifth air suction device; 9-1, a first crusher; 9-2, a second crusher; 10. an air-jet fan; 11. a main fan; 12. sieving bean skin; 13. a blank rolling machine; 14-1, a first saxophone; 14-1, a second saxophone; 15. a main air heater.
Detailed Description
In order to make the embodiments and advantages of the present utility model clearer, the embodiments of the present utility model will be described in further detail below with reference to the attached drawings, it should be apparent that the described embodiments are only some embodiments of the present utility model, and not exhaustive of all embodiments. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
In the present utility model, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between the inside of two electric elements or interaction relationship between the two electric elements. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art according to the specific circumstances.
Referring to FIG. 1, a circulating air peeling apparatus in soybean oil processing is described in detail, which comprises a preheater 1, a first auxiliary hot air heater 2-1, a second auxiliary hot air heater 2-2, a soybean hull crusher 4, a first small salon 5-1, a second small salon 5-2, a dryer 6, a fifth air suction device 8-5, an air blower 10, a main blower 11, a soybean hull sieve 12, a germ rolling machine 13, a first salon 14-1, a second salon 14-2, a main air heater 15 and a soybean crushing system;
the top of the preheater 1 is provided with a soybean inlet, the inside of the preheater 1 is arranged in a layered manner, a first auxiliary hot air heater 2-1 and a first small salon 5-1 are respectively connected with different layers in the inside of the preheater 1, the bottom of the preheater 1 is connected with a first air exhaust air door 3-1, two channels are arranged, one channel is connected with the first salon 14-1, and the other channel is connected with the second salon 14-2;
the first saxophone 14-1 is connected with the dryer 6, the dryer 6 is provided with four channels, one channel is connected with the main air heater 15, the other channel is connected with the air blower 10, and the other two channels are connected with the soybean crushing system;
the air-jetting fan 10 is respectively connected with the main air heater 15 and the second auxiliary hot air heater 2-2;
a fifth exhaust air door 3-5 is arranged above the second saxophone 14-2, the second saxophone 14-2 is connected with the main fan 11, and the main fan 11 is connected with the fourth exhaust air door 3-4 and the soybean crushing system;
the soybean crushing system is connected with the soybean hull sieve 12, and the fifth air suction device 8-5, the soybean hull sieve 12 and the soybean crushing system are respectively connected with the embryo rolling machine 13;
the first small saxophone 5-1, the second small saxophone 5-2, the bean curd skin screen 12 and the second saxophone 14-2 are respectively connected with the bean curd skin crusher 4;
specifically, soybeans enter from the upper part of the preheater 1, the preheater 1 is arranged in layers, the soybeans in the preheater 1 are heated by indirect steam and flow to the lower part of the preheater 1, the preheater 1 heats the soybeans of each layer which generate countercurrent flow through the first auxiliary hot air heater 2-1, and the heated soybeans enter a negative pressure air conveying pipeline arranged below the preheater 1 after passing through the first air exhaust air door 3-1 according to a certain flow;
the soybeans after passing through the first exhaust air door 3-1 are lifted into a first saxophone 14-1, then the soybeans enter a dryer 6 for heating and drying, in the heating and drying process, the soybeans are uniformly distributed on the dryer 6 through a feeding device, the air generated by an air-jet fan 10 is heated through a main air heater 15, and the air with a certain temperature exchanges heat with the soybeans, so that the moisture on the surface of the soybeans is removed;
the air in the preheater 1 heated by the first auxiliary hot air heater 2-1 is continuously subjected to heat exchange from bottom to top, so that the internal temperature of the preheater 1 is gradually reduced, dust is reduced by the waste gas entrained with dust through the first small saxophone 5-1 at the top, and if bean skin flows into the first small saxophone 5-1, the bean skin enters the bean skin crusher 4 for treatment;
in order to avoid heat energy waste, the exhaust air with a certain temperature after passing through the first exhaust air door 3-1 is used as the supplementary air of a negative pressure air conveying pipeline at the bottom of the preheater 1 and is used for generating the circulating air in the circulating air conveying peeling device in the soybean oil processing, the exhaust air can remove the entrained bean skin through the third small salon 5-3 and the fourth small salon 5-4, then enters the main fan 11 through the second exhaust air door 3-2 and the third exhaust air door 3-3 respectively and passes through the fourth exhaust air door 3-4, and the exhaust air of the main fan 11 is sent to the main air heater 15 through the preheater 1 for heating and recycling, so that the internal heat energy circulation of the whole device is realized, and the inside of the device is negative pressure;
when the exhaust air passes through the first exhaust air door 3-2 and the main fan 11, dust entrained by exhaust air enters the second saxophone 14-2 for separation and dust fall;
the soybean crushing system is connected with the soybean hull sieve 12, and solid matters obtained after soybean crushing enter the soybean hull sieve 12, and the soybean hulls are separated by air and stored in a soybean hull warehouse for standby.
Further, the soybean crushing system comprises a first peeling machine 7-1, a second peeling machine 7-2, a first air suction device 8-1, a second air suction device 8-2, a third air suction device 8-3, a fourth air suction device 8-4, a first crusher 9-1, a second crusher 9-2, a third small salon 5-3, a fourth small salon 5-4, a second air exhaust air door 3-2 and a third air exhaust air door 3-3;
two channels are arranged on the side of the first air suction device 8-1, one channel is connected with the second air suction device 8-2, the third small saxophone 5-3 and the second air exhaust air door 3-2, and the other channel is connected with the second air suction device 8-2 and the second air exhaust air door 3-2;
two channels are arranged on the side of the third air suction device 8-3, one channel is connected with the fourth air suction device 8-4, the fourth small saxophone 5-4 and the third air exhaust air door 3-3, and the other channel is connected with the fourth air suction device 8-4 and the third air exhaust air door 3-3;
the second air exhaust air door 3-2 and the third air exhaust air door 3-3 are connected with the fourth air exhaust air door 3-4;
the lower part of the dryer 6 is connected with two paths of channels of the soybean crushing system, the first path of channels is divided into two paths of channels, one path of channels is connected with the first peeling machine 7-1, the first air suction device 8-1, the first crusher 9-1, the third air suction device 8-3 and the embryo rolling machine 13, and the other path of channels is connected with the second peeling machine 7-2, the second air suction device 8-2, the second crusher 9-2, the fourth air suction device 8-4 and the embryo rolling machine 13; the second channel is connected with the connecting channel of the second air suction device 8-2 and the third small saxophone 5-3;
specifically, the first peeling machine 7-1, the second peeling machine 7-2, the first crusher 9-1 and the second crusher 9-2 are selected according to the actual required crushing requirements, soybeans dried in the dryer 6 enter the first peeling machine 7-1 and the second peeling machine 7-2 for peeling, the soybeans are broken into 2-4 pieces according to the requirements, then enter the first air suction device 20 downwards for separating the soybean hulls, the soybean hulls are separated into the soybean hulls and the soybean hulls, the soybean hulls continue to enter the first crusher 9-1 and the second crusher 9-2 for secondary crushing, the soybean hulls are broken into 4-6 pieces according to the requirements, the residual soybean hulls are separated through the third air suction device 8-3 and the fourth air suction device 8-4, and the soybean hulls after the two-time separation enter the embryo rolling machine 13 for processing;
the first air suction device 8-1, the second air suction device 8-2, the third air suction device 8-3 and the fourth air suction device 8-4 are internally provided with horizontal steel pipes which are regularly arranged, soybeans enter through a feeder, fall in a waterfall shape and collide with the steel pipes, the soybean hulls are sucked out by wind and discharged out of the third small saxophone 5-3 and the fourth small saxophone 5-4 for screening, the soybean hulls are separated from part of crushed soybean kernels and kernel scraps in the soybean hull sieve 12, the soybean hull sieve 12 can be a vibrating sieve or a rotary sieve with a double-layer screen, the oversize matters of the upper-layer screen are soybean hulls with larger sizes, the oversize matters are sent to the soybean hull crusher 4 and stored in the soybean Pi Cang, the oversize matters of the lower-layer screen are the soybean hulls and crushed soybean kernels which are further winnowing through the fifth air suction device 8-5, the crushed soybean kernels are crushed, the soybean hulls are sent to the soybean Pi Cang, and the passing matters of the lower-layer screen are fine hulls and the kernel scraps and directly enter the embryo rolling machine 13.
Further, all channels are provided with exhaust air doors with controllable opening degrees;
specifically, the opening degree of the exhaust air door is controlled according to the air humidity and the flow condition in the air net.
While the utility model has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of the above description, will appreciate that other embodiments are contemplated within the scope of the utility model as described herein. Furthermore, it should be noted that the language used in the specification has been principally selected for readability and instructional purposes, and may not have been selected to delineate or circumscribe the inventive subject matter. Accordingly, many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the appended claims. The disclosure of the present utility model is intended to be illustrative, but not limiting, of the scope of the utility model, which is defined by the appended claims.

Claims (3)

1. The circulating air conveying peeling device in soybean oil processing is characterized by comprising a preheater (1), a first auxiliary hot air heater (2-1), a second auxiliary hot air heater (2-2), a soybean hull crusher (4), a first small salon (5-1), a second small salon (5-2), a dryer (6), a fifth air suction device (8-5), an air blower (10), a main blower (11), a soybean hull sieve (12), a embryo rolling machine (13), a first salon (14-1), a second salon (14-2), a main air heater (15) and a soybean crushing system;
the top of the preheater (1) is provided with a soybean inlet, the inside of the preheater (1) is arranged in a layered mode, a first auxiliary hot air heater (2-1) and a first small saxophone (5-1) are respectively connected with different layers in the interior of the preheater (1), the bottom of the preheater (1) is connected with a first exhaust air door (3-1), two channels are arranged, one channel is connected with the first saxophone (14-1), and the other channel is connected with a second saxophone (14-2);
the first saxophone (14-1) is connected with the dryer (6), the dryer (6) is provided with four channels, one channel is connected with the main air heater (15), the other channel is connected with the air spraying fan (10), and the other two channels are connected with the soybean crushing system;
the air spraying fan (10) is respectively connected with the main air heater (15) and the second auxiliary hot air heater (2-2);
a fifth exhaust air door (3-5) is arranged above the second salon (14-2), the second salon (14-2) is connected with a main fan (11), and the main fan (11) is connected with a fourth exhaust air door (3-4) and a soybean crushing system;
the soybean crushing system is connected with the soybean hull sieve (12), and the fifth air suction device (8-5), the soybean hull sieve (12) and the soybean crushing system are respectively connected with the embryo rolling machine (13);
the first small saxophone (5-1), the second small saxophone (5-2), the bean skin sieve (12) and the second saxophone (14-2) are respectively connected with the bean skin crusher (4).
2. A soybean oil processing circulating air-borne peeling device according to claim 1, wherein the soybean crushing system comprises a first peeling machine (7-1), a second peeling machine (7-2), a first air suction device (8-1), a second air suction device (8-2), a third air suction device (8-3), a fourth air suction device (8-4), a first crushing machine (9-1), a second crushing machine (9-2), a third small saxophone (5-3), a fourth small saxophone (5-4), a second exhaust damper (3-2) and a third exhaust damper (3-3);
two paths of channels are arranged on the side of the first air suction device (8-1), one path of channels is connected with the second air suction device (8-2), the third small saxophone (5-3) and the second air exhaust air door (3-2), and the other path of channels is connected with the second air suction device (8-2) and the second air exhaust air door (3-2);
two paths of channels are arranged on the side of the third air suction device (8-3), one path of channels is connected with the fourth air suction device (8-4), the fourth small saxophone (5-4) and the third air exhaust air door (3-3), and the other path of channels is connected with the fourth air suction device (8-4) and the third air exhaust air door (3-3);
the second air exhaust air door (3-2) and the third air exhaust air door (3-3) are connected with the fourth air exhaust air door (3-4);
the soybean crushing system comprises a soybean crushing system, a dryer (6), a first peeling machine (7-1), a first air suction device (8-1), a first crusher (9-1), a third air suction device (8-3) and a blank rolling machine (13), and a second peeling machine (7-2), a second air suction device (8-2), a second crusher (9-2), a fourth air suction device (8-4) and the blank rolling machine (13); the second channel is connected with the connecting channel of the second air suction device (8-2) and the third small saxophone (5-3).
3. A circulating air-borne peeling device for soybean oil processing according to claim 1, wherein all channels are provided with exhaust air doors with controllable opening degrees.
CN202321646614.8U 2023-06-27 2023-06-27 Circulating air-borne peeling device in soybean oil processing Active CN220143469U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321646614.8U CN220143469U (en) 2023-06-27 2023-06-27 Circulating air-borne peeling device in soybean oil processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321646614.8U CN220143469U (en) 2023-06-27 2023-06-27 Circulating air-borne peeling device in soybean oil processing

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CN220143469U true CN220143469U (en) 2023-12-08

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CN202321646614.8U Active CN220143469U (en) 2023-06-27 2023-06-27 Circulating air-borne peeling device in soybean oil processing

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