CN220136588U - Air tightness detection device for ton barrel - Google Patents
Air tightness detection device for ton barrel Download PDFInfo
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- CN220136588U CN220136588U CN202322965841.3U CN202322965841U CN220136588U CN 220136588 U CN220136588 U CN 220136588U CN 202322965841 U CN202322965841 U CN 202322965841U CN 220136588 U CN220136588 U CN 220136588U
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- air
- ton
- water tank
- ton barrel
- tightness detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 65
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 230000000007 visual effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 8
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- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
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- 238000000034 method Methods 0.000 description 2
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- 230000000694 effects Effects 0.000 description 1
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- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Abstract
The utility model discloses an air tightness detection device for a ton barrel, and relates to the technical field of storage and transportation tools. The device comprises a water tank, a ton barrel main body, an air source and an air cylinder, wherein the ton barrel main body is placed in the water tank, the telescopic end of the air cylinder penetrates through a mounting frame and is fixedly provided with a sealing plate, and the lower end face of the sealing plate is sequentially fixedly provided with a sealing gasket; an air source is also fixed on the two struts on one side face of the water tank, an air pipe is fixedly penetrated by an air delivery end on the air source, and a digital display pressure controller is fixedly arranged on the peripheral side of the upper part of the air pipe. According to the utility model, through arranging the ton barrel main body, the water tank, the air cylinder, the air source and the digital display pressure controller, the problem that the quick, simple and visual air tightness detection cannot be carried out at low cost is solved; and the problem that the pressure resistance cannot be synchronously detected during the air tightness detection.
Description
Technical Field
The utility model belongs to the technical field related to storage and transportation means, and particularly relates to an air tightness detection device for a ton bucket.
Background
Packaging barrel, medium bulk container; the common name is: ton barrels, ton packages and kiloliter barrels. Has the advantages of light weight, high strength, corrosion resistance and the like. Is widely used in the industries of chemical industry, medicine, food, paint, grease and the like. Is a necessary tool for modern storage and transportation of liquid products. The inner container is formed by combining an inner container and a metal frame, and the inner container is made of low-density polyethylene or high-density polyethylene, so that the inner container has high strength, corrosion resistance and good sanitation. And the external metal frame is safer and more reliable. The tightness, strength and the like of the inner container part are particularly important, and the inner container is used as a storage container for storing various materials, and generally has certain requirements on the tightness of a ton barrel, so that the phenomena of air leakage, damp of the internal materials and the like in the transportation and storage process are avoided, and the inner container has the following defects in air tightness detection:
1. the utility model patent with publication number of CN 215338743U discloses a novel air tightness detection device for a ton barrel bottom valve, which can achieve the effect of air tightness detection, but adopts a guardrail to limit a ton barrel, requires larger mechanical cost, mechanical drive, power source and the like, is not simple and visual to carry out air tightness detection, and is difficult to carry out air tightness detection under the condition of low cost;
2. secondly, the more important point of the ton bucket is strength, the detection of the pressure-bearing force of the ton bucket cannot be synchronous in the air tightness detection, additional detection equipment is needed, and the detection cost is further increased.
Disclosure of Invention
The utility model aims to provide an air tightness detection device for a ton barrel, which solves the problem that quick, simple and visual air tightness detection cannot be carried out by adopting low cost by arranging a ton barrel main body, a water tank, an air cylinder, an air source and a digital display pressure controller; and the problem that the pressure resistance cannot be synchronously detected during the air tightness detection.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model relates to an air tightness detection device of a ton barrel, which comprises a water tank, a ton barrel main body, an air source and an air cylinder, wherein the ton barrel main body is placed in the water tank, two side surfaces of the water tank are respectively fixed with two struts, the tops of all struts are jointly fixed with a square frame, the square frame is fixedly connected with a mounting frame, two symmetrically distributed air cylinders are fixed on the mounting frame, the telescopic ends of the air cylinders penetrate through the mounting frame and are fixedly provided with sealing plates, and the lower end surfaces of the sealing plates are sequentially fixed with sealing gaskets;
the method comprises the steps that a ton barrel body to be detected is placed in a water tank, a certain amount of water is placed in the water tank, after the ton barrel body moves downwards, the water level can be higher than a discharge pipe, a support column supporting frame is used for matching with a mounting frame to mount a cylinder to form a mounted carrier, the positions of two sides of the ton barrel body are limited in an auxiliary mode, the cylinder is arranged at the center of the ton barrel body, the telescopic end of the cylinder stretches downwards to drive a sealing plate and a sealing gasket to move downwards until the sealing gasket cover at the lowest end is arranged on a feeding hole of the ton barrel body, the sealing plate and the sealing gasket move downwards gradually until the bottom of the ton barrel body contacts the bottom in the water tank, the water level is enabled to exceed the discharge pipe, and meanwhile the sealing plate and the sealing gasket abut against the feeding hole to be sealed;
an air source is further fixed on the two struts on one side face of the water tank, an air transmission end on the air source is communicated and fixed with an air pipe, a digital display pressure controller is fixed on the peripheral side of the upper part of the air pipe, one end, far away from the air source, of the air pipe is communicated and fixed with two branch pipes, and the two branch pipes are connected with two connectors, which are communicated and fixed, on the sealing plate;
the air source can be equipment such as an air compressor, provides gas input, and gas is output through the trachea, and cooperation branch pipe input connects in the input ton bucket main part, and the rethread digital display pressure controller measures, shows, controls the pressure size in the ton bucket main part, and whether the pressure-bearing capacity of knowing the ton bucket main part clearly is qualified.
Further, one end of the bottom of the ton barrel body is fixedly penetrated with a discharging pipe with a valve, one end of the discharging pipe far away from the ton barrel body is also screwed with a sealing cover, and the height of the discharging pipe is lower than the upper end of the ton barrel body;
the discharging pipe is used for discharging materials in the ton barrel main body, the sealing cover is used for sealing, the opening size of the valve is controlled, and the sealing cover is used for double protection.
Further, two symmetrical L-shaped limiting rods are fixed in the water tank, the discharging pipe is positioned in the area between the two limiting rods, and the short arm of the limiting rod is abutted against the end part of the ton barrel main body;
the gag lever post is the spacing usefulness to ton bucket main part, and basin length is greater than ton bucket main part, but through the spacing back of gag lever post, just block between gag lever post and basin other end and establish ton bucket main part, accomplish spacing, and be the observation area between two gag lever posts, when the blowing pipe is located this observation area and is located below the surface of water, aerify in the ton bucket main part, if blowing pipe department produces the bubble, then the explanation gas leakage, the gas tightness is not enough.
Further, the upper end of the ton barrel main body is provided with a feed inlet in a penetrating way, the feed inlet is positioned right below the sealing plate, the radius of the sealing plate and the radius of the sealing gasket are far larger than that of the feed inlet, and the sealing gasket positioned at the lowest part is abutted to the upper end of the feed inlet;
the material inlet is used for inputting materials into the ton barrel, and air is injected into the ton barrel after the airtight detection is sealed by the sealing plate and the sealing gasket.
Further, air holes penetrating through the connectors are formed in all the sealing gaskets, and the air holes face into the feeding hole; the air holes are used for inputting air input in the branch pipes into the feeding holes and injecting the air into the ton barrel body.
The utility model has the following beneficial effects:
1. according to the utility model, the ton barrel main body, the water tank, the air cylinder and the air source are arranged, so that the problem that quick, simple and visual air tightness detection cannot be performed at low cost is solved; the telescopic end of the air cylinder stretches downwards to drive the sealing plate and the sealing gasket to move downwards until the sealing plate and the sealing gasket abut against the feeding hole to be sealed, then gas is output through the air pipe and is input into the ton barrel main body through the branch pipe, if bubbles are generated at the discharge pipe, air leakage is illustrated, the air tightness is insufficient, the problem of air tightness is known very intuitively, the operation is simple, and the overall device is low in cost.
2. According to the utility model, by arranging the air source and the digital display pressure controller, the problem that the pressure resistance cannot be synchronously detected during the air tightness detection is solved; the gas is output through the gas pipe, is input into the main body of the ton barrel by matching with the branch pipe input connector, is continuously input along with the gas, and is measured, displayed and controlled by the digital display pressure controller, so that the internal pressurization of the ton barrel is synchronously realized when the gas tightness is detected, the pressure is controlled and displayed by matching with the digital display pressure controller, and the pressure bearing size of the ton barrel is clearly known.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present utility model, the drawings used for describing the embodiments will be briefly described below.
Fig. 1 is a perspective view of an air tightness detection device of a ton barrel;
FIG. 2 is a block diagram of the ton barrel body removed;
FIG. 3 is a block diagram of a ton barrel body;
FIG. 4 is a view of the connection of the air tube to the closure plate;
fig. 5 is a bottom view of fig. 4.
Reference numerals:
1. a water tank; 101. a limit rod; 102. a support post; 103. a block; 104. a mounting frame; 2. a ton barrel body; 201. discharging pipes; 2011. a valve; 2012. a cover; 202. a feed inlet; 3. a gas source; 301. an air pipe; 3011. a digital display pressure controller; 302. a branch pipe; 4. a cylinder; 401. a sealing plate; 402. a sealing gasket; 4021. air holes; 403. and (3) a joint.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Referring to fig. 1-5, the utility model discloses an air tightness detection device for a ton barrel, which comprises a water tank 1, a ton barrel main body 2, an air source 3 and an air cylinder 4, wherein the ton barrel main body 2 is placed in the water tank 1, two side faces of the water tank 1 are both fixed with two support posts 102, the tops of all the support posts 102 are fixedly provided with a square frame 103 together, the square frame 103 is fixedly connected with a mounting frame 104, two symmetrically distributed air cylinders 4 are fixed on the mounting frame 104, the telescopic ends of the air cylinders 4 penetrate through the mounting frame 104 and are fixedly provided with a sealing plate 401, and the lower end face of the sealing plate 401 is sequentially fixed with a sealing gasket 402;
placing the ton barrel body 2 to be detected in the water tank 1, placing a certain amount of water in the water tank 1, enabling the water level to be higher than the discharge pipe 201 after the ton barrel body 2 moves downwards, supporting the frame 103 through the support posts 102, installing the cylinder 4 in cooperation with the installation frame 104 to form an installed carrier, and assisting in limiting the positions of the two sides of the ton barrel body 2, wherein the cylinder 4 is arranged at the center of the ton barrel body 2, the telescopic end of the cylinder 4 stretches downwards to drive the sealing plate 401 and the sealing gasket 402 to move downwards until the sealing gasket 402 at the lowest end covers the feed inlet 202 of the ton barrel body 2, gradually moves downwards until the bottom of the ton barrel body 2 contacts the bottom in the water tank 1, enabling the water level to exceed the discharge pipe 201, and simultaneously enabling the sealing plate 401 and the sealing gasket 402 to abut against the feed inlet 202 for sealing;
an air source 3 is also fixed on the two struts 102 on one side surface of the water tank 1, an air delivery end on the air source 3 is communicated and fixed with an air pipe 301, a digital display pressure controller 3011 is fixed on the peripheral side of the upper part of the air pipe 301, two branch pipes 302 are fixedly penetrated at one end of the air pipe 301 far away from the air source 3, and the two branch pipes 302 are connected with two joints 403 fixedly penetrated on a sealing plate 401;
the air source 3 can be an air compressor and other devices, provides air input, outputs the air through the air pipe 301, is matched with the branch pipe 302 to input the air into the ton barrel main body 2, and then measures, displays and controls the pressure in the ton barrel main body 2 through the digital display pressure controller 3011, so that whether the pressure bearing capacity of the ton barrel main body 2 is qualified or not is clearly known.
One end of the bottom of the ton barrel main body 2 is fixedly penetrated with a discharge pipe 201 with a valve 2011, one end of the discharge pipe 201 far away from the ton barrel main body 2 is also screwed with a sealing cover 2012, and the height of the discharge pipe 201 is lower than the upper end of the ton barrel main body 2;
the discharging pipe 201, namely discharging materials in the ton barrel main body 2, is closed by a sealing cover 2012, the opening size of the valve 2011 is controlled, and the sealing cover 2012 is used for double protection.
Two symmetrical L-shaped limiting rods 101 are also fixed in the water tank 1, the discharging pipe 201 is positioned in the area between the two limiting rods 101, and the short arm of the limiting rod 101 is abutted against the end part of the ton barrel main body 2;
the limiting rod 101 is used for limiting the ton barrel body 2, the length of the water tank 1 is greater than that of the ton barrel body 2, but after limiting through the limiting rod 101, the ton barrel body 2 is clamped between the limiting rod 101 and the other end of the water tank 1, limiting is completed, an observation area is formed between the two limiting rods 101, when the discharge pipe 201 is positioned in the observation area and below the water surface, the ton barrel body 2 is inflated, and if bubbles are generated at the discharge pipe 201, air leakage and insufficient air tightness are indicated.
The upper end of the ton barrel main body 2 is provided with a feed inlet 202 in a penetrating way, the feed inlet 202 is positioned under the sealing plate 401, the radius of the sealing plate 401 and the radius of the sealing gasket 402 are far larger than the radius of the feed inlet 202, and the sealing gasket 402 positioned at the lowest part is abutted against the upper end of the feed inlet 202;
the material inlet 202 is used for inputting materials into the ton barrel, and air is injected into the ton barrel after the airtight detection is sealed by the sealing plate 401 and the sealing gasket 402.
All the sealing gaskets 402 are internally provided with air holes 4021 penetrating through the joints 403, and the air holes 4021 face into the feed inlet 202; the air hole 4021 is used for injecting air input from the branch pipe 302 into the inlet 202 and into the main body 2 of the ton barrel.
The specific working principle of the utility model is as follows: firstly, a certain amount of water is placed in a water tank 1, then a ton barrel main body 2 to be detected is placed in the water tank 1, the length of the water tank 1 is larger than that of the ton barrel main body 2, after limiting through a limiting rod 101, the ton barrel main body 2 is clamped between the limiting rod 101 and the other end of the water tank 1, limiting is completed, an observation area is formed between the two limiting rods 101, then the telescopic end of a cylinder 4 stretches downwards, a sealing plate 401 and a sealing gasket 402 are driven to move downwards until the lowest end of the sealing gasket 402 is covered on a feed inlet 202 of the ton barrel main body 2, the sealing gasket 402 moves downwards until the bottom of the ton barrel main body 2 contacts the inner bottom of the water tank 1, the water level is enabled to exceed a discharge pipe 201, water is increased insufficiently, meanwhile, the sealing plate 401 and the sealing gasket 402 abut against the feed inlet 202 to seal, installation before detection is completed, then an air source 3 works, air is provided, the air is output through an air pipe 301, and is input into the feed inlet 202 through a branch pipe 302, and is injected into the ton barrel main body 2, continuously injected and pressurized until the position of the lowest end of the sealing gasket 402 is observed, if the position of the ton barrel main body 2 is completely detected, and if the pressure of the ton barrel main body is completely detected, and the pressure is not being clearly indicated, and the pressure of the ton barrel main body is not detected is clearly, and the pressure is not being detected, and the pressure is clearly and the pressure-bearing and the pressure is not being detected.
The foregoing is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, and any modification, equivalent replacement, and improvement of some of the technical features described in the foregoing embodiments are all within the scope of the present utility model.
Claims (5)
1. The utility model provides a ton bucket's gas tightness detection device, includes basin (1), ton bucket main part (2), air supply (3) and cylinder (4), its characterized in that: the novel water tank is characterized in that a ton barrel main body (2) is placed in the water tank (1), two side faces of the water tank (1) are respectively fixed with two support posts (102), the tops of all the support posts (102) are fixedly connected with a square frame (103) together, the square frame (103) is fixedly connected with a mounting frame (104), two symmetrically distributed air cylinders (4) are fixed on the mounting frame (104), the telescopic ends of the air cylinders (4) penetrate through the mounting frame (104) and are fixedly provided with sealing plates (401), and sealing gaskets (402) are sequentially fixed on the lower end faces of the sealing plates (401);
the water tank is characterized in that an air source (3) is further fixed on two struts (102) on one side face of the water tank (1), an air conveying end on the air source (3) is communicated and fixed with an air pipe (301), a digital display pressure controller (3011) is fixed on the peripheral side of the upper portion of the air pipe (301), two branch pipes (302) are fixedly penetrated at one end, far away from the air source (3), of the air pipe (301), and the two branch pipes (302) are connected with two connectors (403) penetrating and fixing on a sealing plate (401).
2. The tightness detection device for a ton barrel according to claim 1, wherein: one end of ton bucket main part (2) bottom runs through and is fixed with blowing pipe (201) of taking valve (2011), and blowing pipe (201) are kept away from the one end of ton bucket main part (2) and have still connect closing cap (2012) soon, and the upper end that highly is less than ton bucket main part (2) of blowing pipe (201).
3. The tightness detection device for a ton barrel according to claim 2, wherein: two symmetrical L-shaped limiting rods (101) are further fixed in the water tank (1), the discharging pipe (201) is located in the area between the two limiting rods (101), and the short arm of the limiting rod (101) is abutted to the end part of the ton barrel main body (2).
4. The tightness detection device for a ton barrel according to claim 1, wherein: the upper end of ton bucket main part (2) runs through and has seted up pan feeding mouth (202), just pan feeding mouth (202) are located shrouding (401) under, and shrouding (401) and sealing gasket (402) radius are greater than the radius of pan feeding mouth (202) far away, and sealing gasket (402) butt in pan feeding mouth (202) upper end that are located the lowest.
5. The device for detecting the air tightness of a ton barrel according to claim 4, wherein: all sealing gaskets (402) are internally provided with air holes (4021) penetrating through the joints (403), and the air holes (4021) face into the feeding port (202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322965841.3U CN220136588U (en) | 2023-11-03 | 2023-11-03 | Air tightness detection device for ton barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322965841.3U CN220136588U (en) | 2023-11-03 | 2023-11-03 | Air tightness detection device for ton barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220136588U true CN220136588U (en) | 2023-12-05 |
Family
ID=88947987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322965841.3U Active CN220136588U (en) | 2023-11-03 | 2023-11-03 | Air tightness detection device for ton barrel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220136588U (en) |
-
2023
- 2023-11-03 CN CN202322965841.3U patent/CN220136588U/en active Active
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