CN220129568U - Carbon rod filter core forming die with adjustable size - Google Patents
Carbon rod filter core forming die with adjustable size Download PDFInfo
- Publication number
- CN220129568U CN220129568U CN202321712768.2U CN202321712768U CN220129568U CN 220129568 U CN220129568 U CN 220129568U CN 202321712768 U CN202321712768 U CN 202321712768U CN 220129568 U CN220129568 U CN 220129568U
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- Prior art keywords
- die
- filter element
- size
- upper die
- shell
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 32
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 5
- 235000011837 pasties Nutrition 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Filtering Materials (AREA)
Abstract
The utility model provides a size-adjustable carbon rod filter element forming die, which relates to the technical field of carbon rod filter element forming, and comprises a lower die and an upper die, wherein the lower die comprises a fixed ring and an adjusting ring, the lower die comprises an upper die shell and a matching section, the bottom surface of the lower die is provided with a size-adjusting structure, the size-adjusting structure comprises a connecting frame, the fixed ring is bolted with the tail end of the connecting frame, the top surface of the connecting frame is provided with a sliding groove, a moving piece is arranged in the sliding groove, the length of the carbon rod forming die is adjusted by adopting a method that the lower die is adjustable in length, and the matched upper die is selected according to the adjusted length of the lower die, so that the size of the carbon rod filter element can be conveniently adjusted by changing the upper die to adapt to products with different specifications and requirements, the larger flexibility is provided, and the upper die and the lower die are matched for use only by changing the upper die with the upper die, so that the size of the carbon rod filter element can be quickly adjusted, and the downtime of a production line and the production cost are reduced.
Description
Technical Field
The utility model relates to the technical field of carbon rod filter element forming, in particular to a carbon rod filter element forming die with adjustable size.
Background
The carbon-rod filter element is a commonly used filter element type, is used in equipment such as a water purifier, can effectively remove impurities and pollutants in water, is processed into a filter element carbon rod suitable for use through an extrusion molding machine, and generally comprises the following components: the carbon rod of the filter element is provided with a porous structure, residual chlorine, trihalomethane and other tap water disinfection byproducts can be effectively removed, the carbon rod filter element is firstly selected to be ground and screened according to requirements before being molded so as to ensure moderate particle size, a uniform filter element is formed, the activated carbon powder is mixed with a binder to form a pasty material with certain viscosity and cohesiveness, the binder is selected according to specific application requirements, the common binder comprises polyester resin, polypropylene, polyether and the like, the mixed pasty material is filled into a carbon rod filter element molding die with adjustable size, the filled pasty material is pressed so as to form a uniform compact structure, the filter element is placed into a constant temperature and constant humidity environment for solidification after being pressed so as to be hardened and stabilized, and the solidified filter element is subjected to post-treatment processes such as edge trimming, surface polishing and the like so as to ensure the smoothness and consistency of the filter element.
The carbon rod filter element forming is introduced, most of the existing molds are used for forming the carbon rod filter element, but the existing molds cannot be adjusted generally so as to obtain the filter element with the required length, and only the whole mold is replaced simultaneously to control the length of the formed filter element, so that the flexibility is low, and the operation is troublesome.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects in the prior art and providing the carbon rod filter element forming die with adjustable size, which can conveniently adjust the size of the carbon rod filter element by replacing the upper die so as to adapt to products with different specifications and requirements.
The utility model is realized by the following technical scheme:
the utility model provides a carbon-point filter core forming die with adjustable size, includes bed die and last mould, and the bed die includes solid fixed ring and adjusting ring, goes up the mould and includes mould shell and cooperation section, and the bottom surface of bed die is equipped with size adjustment structure, and size adjustment structure includes connecting frame, gu fixed ring and connecting frame's terminal department bolt, and connecting frame's top surface is equipped with the spout, is equipped with the moving part in the spout.
According to the technical scheme, the lower die and the upper die are matched to form a complete die, the lower die is composed of the fixed ring and the adjusting ring, the fixed ring is fixed on the top surface of the connecting frame and is not movable, the adjusting ring is connected with the moving piece and can be used for carrying out position adjustment along with the moving piece, the position of the adjusting ring can be adjusted to control the forming length of the filter element, before the carbon rod filter element is formed, the position of the adjusting ring is required to be adjusted according to requirements, therefore, the distance between the adjusting ring and the fixed ring is the required length, the matched upper die is replaced according to the condition of adjustment, the head end and the tail end of the upper die and the matched section of the middle section of the upper die can be matched with the adjusting ring and the fixed ring, then mixed pasty materials are filled into the forming die to be subjected to forming operation, the lower die can be quickly adjusted to the required forming length according to the condition, the size of the carbon rod filter element can be conveniently adjusted through replacing the upper die, the diversity of different specifications and requirements can be met, and greater flexibility is provided.
Alternatively, in one possible embodiment, the front and rear ends of the upper mold shell are aligned with the fixing ring and the adjusting ring, respectively, and the front and rear ends of the upper mold shell are matched with the fixing ring and the adjusting ring, respectively.
According to the technical scheme, the head end and the tail end of the upper die shell are matched with the fixing ring and the adjusting ring, and when the upper die is matched with the lower die, the two ends of the upper die and the two ends of the lower die are aligned from top to bottom until the two ends are matched, so that the operation is simple.
Alternatively, in one possible embodiment, the engagement section is located between the fixing ring and the adjusting ring, and both ends of the engagement section are engaged with the fixing ring and the adjusting ring.
It can be seen that in the above technical scheme, after the upper die is matched with the lower die, the matching section in the lower die fills the space between the fixing ring and the adjusting ring, so that the upper die and the lower die are matched to form the finished forming die.
Alternatively, in one possible embodiment, the displacement element engages with the surface of the slide groove and is connected to the adjusting ring.
According to the technical scheme, when the moving part is matched with the sliding groove, the adjusting ring can linearly move along with the moving part, and the moving part is prevented from moving to generate offset.
Optionally, in a possible implementation manner, the motor and the screw rod are respectively installed in the chute, the moving member is sleeved on the surface of the screw rod, and the moving member is in threaded connection with the surface of the screw rod.
According to the technical scheme, the screw rod and the motor are additionally arranged, the rotating end of the motor is connected with the screw rod, and the moving part can automatically adjust the position along with the adjusting part when the rotating end of the motor drives the screw rod to rotate.
Optionally, in one possible implementation manner, a connecting bracket is welded on the back surface of the connecting frame, a connecting shell is sleeved on the surface of the upper mould shell, a connector is welded on the top surface of the upper mould shell, and the connector are aligned with each other.
According to the technical scheme, the connecting support is added to integrally form the connecting support and the die, when the die is replaced, threads on the connecting head of the upper die shell are loosened, the whole die is manually taken out of the connecting shell to be replaced, the connecting head on the upper die shell is aligned with the interface of the connecting shell during installation, and the threads of the connecting head are locked by the nuts.
Optionally, in a possible embodiment, a cylinder is installed at a connection position of the connection bracket, and the connection bracket is U-shaped, and a telescopic end of the cylinder is connected with the connection housing.
According to the technical scheme, the cylinder is added, the telescopic end of the cylinder is connected with the connecting shell, the upper die and the lower die are replaced and adjusted before forming is needed, and the telescopic end of the cylinder descends to enable the upper die and the lower die to be matched with each other for use.
The beneficial effects of the utility model are as follows:
the length of the carbon rod forming die is adjusted by adopting a method that the lower die is adjustable in length, and the upper die which is adapted is selected according to the length adjusted by the lower die, so that the size of the carbon rod filter element can be conveniently adjusted by changing the upper die, products with different specifications and requirements can be adapted, greater flexibility is provided, the size of the carbon rod filter element can be quickly adjusted by only changing the upper die with proper size, and the downtime and the production cost of a production line can be reduced.
Drawings
Fig. 1 shows an isometric view according to the utility model.
Fig. 2 shows an exploded view according to the utility model.
Fig. 3 shows a cross-sectional view according to the utility model.
Fig. 4 shows a side view according to the utility model.
Reference numerals illustrate:
1. a lower die; 11. a fixing ring; 12. an adjusting ring; 2. an upper die; 21. an upper mould shell; 22. a mating section; 23. a connector; 3. a size adjustment structure; 31. a connection frame; 32. a chute; 33. a motor; 34. a screw rod; 35. a moving member; 4. a connecting bracket; 5. a cylinder; 6. and connecting the shells.
Detailed Description
The present utility model will be described in further detail below with reference to the drawings and preferred embodiments, so that those skilled in the art can better understand the technical solutions of the present utility model. All other embodiments, based on the embodiments of the utility model, which would be apparent to one of ordinary skill in the art without making any inventive effort are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model.
Example 1: as shown in fig. 1-4, this embodiment provides a size-adjustable carbon rod filter element forming mold, including a lower mold 1 and an upper mold 2, the lower mold 1 includes a fixed ring 11 and an adjusting ring 12, the upper mold includes an upper mold shell 21 and a matching section 22, the head and tail ends of the upper mold shell 21 are aligned with the fixed ring 11 and the adjusting ring 12 respectively, the head and tail ends of the upper mold shell 21 are matched with the fixed ring 11 and the adjusting ring 12, when the upper mold 2 is matched with the lower mold 1, the matching section 22 is located between the fixed ring 11 and the adjusting ring 12, and the two ends of the matching section 22 are matched with the fixed ring 11 and the adjusting ring 12, after the upper mold 2 is matched with the lower mold 1, the matching section 22 in the lower mold 1 fills the space between the fixed ring 11 and the adjusting ring 12, so that the upper mold 2 and the lower mold 1 are matched to form a finished forming mold.
The bottom surface of bed die 1 is equipped with size adjustment structure 3, size adjustment structure 3 includes connecting frame 31, fixed ring 11 and the terminal department bolt of connecting frame 31, the top surface of connecting frame 31 is equipped with spout 32, be equipped with moving member 35 in the spout 32, and moving member 35 is connected with adjusting ring 12, moving member 35 and spout 32 surface laminating each other, when moving member 35 cooperates with spout 32, adjusting ring 12 can carry out sharp removal along with moving member 35, prevent to remove to the skew, install motor 33 and lead screw 34 in spout 32 respectively, and moving member 35 cup joints on the lead screw 34 surface, and moving member 35 and lead screw 34 surface threaded connection increase lead screw 34 and motor 33, the rotation end and the lead screw 34 of motor 33 are connected, moving member 35 can carry out position control by oneself along with the adjusting member when motor 33 rotates the end and drives lead screw 34 and rotate.
The using process comprises the following steps:
the lower die 1 is matched with the upper die 2 to form a complete die, the lower die 1 is composed of a fixed ring 11 and an adjusting ring 12, the fixed ring 11 is fixed on the top surface of a connecting frame 31 and is not movable, the adjusting ring 12 is connected with a moving piece 35 and can be adjusted to the required forming length along with the moving piece 35, the adjusting ring 12 is adjusted to the position according to requirements before the carbon rod filter element is formed, the adjusting ring 12 is required to be adjusted to the position according to requirements, the distance between the adjusting ring 12 and the fixed ring 11 is enabled to be the required length, the matched upper die 2 is replaced according to the condition of adjustment, the head end and the tail end of the upper die 2 and the matched section 22 of the middle section can be matched with the adjusting ring 12 and the fixed ring 11, then mixed pasty materials are filled into the forming die for forming operation, the lower die 1 can be adjusted to the required forming length according to the conditions, the upper die 2 can be conveniently adjusted to the size of the carbon rod filter element according to the requirements, products with different specifications and requirements are not required, the diversity of market requirements can be met, and greater flexibility is provided, and the lower die 1 is easy to be replaced when the length is adjusted.
Example 2: as shown in fig. 1-4, a connecting bracket 4 is welded on the back of the connecting frame 31, a connecting shell 6 is sleeved on the surface of the upper die shell 21, a connector 23 is welded on the top surface of the upper die shell 21, the connector 23 is mutually aligned with the interface position of the connecting shell 6, an air cylinder 5 is installed at the connecting position of the connecting bracket 4, the connecting bracket 4 is in a U shape, the telescopic end of the air cylinder 5 is connected with the connecting shell 6, the air cylinder 5 is added, the telescopic end of the air cylinder 5 is connected with the connecting shell 6, the upper die 2 and the lower die 1 are replaced and adjusted before forming is needed, and the telescopic end of the air cylinder 5 descends to enable the upper die 2 and the lower die 1 to be matched with each other for use.
The using process comprises the following steps:
the upper die 2 is composed of an upper die shell 21, a matching section 22 and a connector 23, the upper die 2 is connected with the telescopic end of the air cylinder 5 through the connecting shell 6, after the upper die 2 is replaced, the air cylinder 5 is started, the telescopic end of the air cylinder 5 pushes the connecting shell 6 to lift until the upper die 2 is matched with the lower die 1, when the upper die 2 is replaced, the connecting support 4 enables the connecting support 4 to be integrally formed with the die, when the upper die 2 is replaced, only the threads on the connector 23 of the upper die shell 21 are loosened, the upper die 2 is manually taken out from the connecting shell 6 to be replaced, and similarly, when the connector 23 on the upper die shell 21 is assembled, the connector 23 is aligned with the connector 6 by threads, and then nuts are used for locking the connector 23, so that the upper die 2 is replaced more conveniently and rapidly compared with the existing die which is modified or adjusted, the size of the carbon rod filter core can be quickly adjusted, and the downtime and the production cost of the production line can be reduced.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.
Claims (7)
1. The utility model provides a carbon-point filter core forming die with adjustable size, its characterized in that, includes bed die and last mould, the bed die includes solid fixed ring and adjusting ring, it includes mould shell and cooperation section to go up the mould, the bottom surface of bed die is equipped with size adjustment structure, size adjustment structure includes connecting frame, gu fixed ring and connecting frame's terminal department bolt, connecting frame's top surface is equipped with the spout, be equipped with the moving part in the spout.
2. The adjustable-size carbon rod filter element forming die of claim 1, wherein the head end and the tail end of the upper die shell are aligned with the fixing ring and the adjusting ring respectively, and the head end and the tail end of the upper die shell are matched with the fixing ring and the adjusting ring respectively.
3. The adjustable-size carbon filter element forming die of claim 1, wherein the matching section is located between the fixing ring and the adjusting ring, and two ends of the matching section are matched with the fixing ring and the adjusting ring.
4. A size adjustable carbon filter cartridge forming die as claimed in claim 1, wherein the moving member is attached to the chute surface and the moving member is connected to the adjusting ring.
5. The die for forming the carbon rod filter element with adjustable size according to claim 1, wherein a motor and a screw rod are respectively installed in the sliding groove, the moving piece is sleeved on the surface of the screw rod, and the moving piece is in threaded connection with the surface of the screw rod.
6. The die for forming the carbon rod filter element with adjustable size according to claim 1, wherein a connecting bracket is welded on the back surface of the connecting frame, a connecting shell is sleeved on the surface of the upper die shell, a connector is welded on the top surface of the upper die shell, and the connector is mutually aligned with the interface position of the connecting shell.
7. The die for forming the carbon rod filter element with adjustable size according to claim 6, wherein the air cylinder is arranged at the connecting position of the connecting support, the connecting support is U-shaped, and the telescopic end of the air cylinder is connected with the connecting shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321712768.2U CN220129568U (en) | 2023-07-03 | 2023-07-03 | Carbon rod filter core forming die with adjustable size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321712768.2U CN220129568U (en) | 2023-07-03 | 2023-07-03 | Carbon rod filter core forming die with adjustable size |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220129568U true CN220129568U (en) | 2023-12-05 |
Family
ID=88962603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321712768.2U Active CN220129568U (en) | 2023-07-03 | 2023-07-03 | Carbon rod filter core forming die with adjustable size |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220129568U (en) |
-
2023
- 2023-07-03 CN CN202321712768.2U patent/CN220129568U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |