CN220128542U - Shot blasting and polishing integrated machine - Google Patents

Abstract

The utility model provides a shot blasting and polishing integrated machine, which belongs to the technical field of deep processing and automatic production of concrete products, and comprises the following components: the shot blasting machine and the polishing machine are integrated on the conveyor along the brick conveying direction; the conveying belt of the conveyor passes through the shot blasting machine, and the polishing machine is supported on the conveyor through the polishing support. The shot blasting and polishing integrated machine provided by the utility model is characterized in that the shot blasting machine and the polishing machine are integrated on the same conveyor, the shot blasting treatment is realized when bricks pass through the shot blasting machine on the conveyor belt, and the bricks are continuously conveyed into the polishing machine along with the conveyor belt, so that the polishing and polishing treatment can be realized. The bricks are transmitted between the shot blasting process and the polishing process through the same conveyor belt, intermediate transfer is not needed, the input cost of manpower and material resources is greatly reduced, the production time is shortened, and the production efficiency is improved; meanwhile, the arrangement mode of integrating the shot blasting machine and the polishing machine reduces the occupied area of the land and saves land resources.

Description

Shot blasting and polishing integrated machine

Technical Field

The utility model belongs to the technical field of automatic production of concrete products in deep processing, and particularly relates to a shot blasting and polishing integrated machine.

Background

At present, the specifications of bricks are various, and the bricks are firm, pressure-resistant, wear-resistant and moisture-proof, and have decoration effect after glazing treatment, and are widely used for sidewalks of public buildings, civil buildings and municipal works, surrounding edges of street greening, floors of garden construction, floors of indoor decoration, floors, street surfaces, guard edges of roads and the like.

Along with the higher and higher requirements of the market on the surface of the brick, the requirements of people on the high-grade brick are also larger and larger, and the brick is manufactured and then directly leaves the factory, so that the requirements of people on the high-grade brick cannot be met, and further processing treatments such as shot blasting, polishing and the like are necessary to be carried out on the surface of the brick.

The brick shot blasting machine disclosed at present can only be simple carry out roughening, anti-skidding, clearance to the brick surface, increase shot blasting treatment such as roughness, do not have the polishing function, if need further polish the polishing to the surface of brick, improve the glossiness of brick, then need transport the burnishing machine through transporting, carry out the polishing of brick again on with the brick. The brick deep processing mode requires more manpower and material resources, and is time-consuming and labor-consuming to operate and high in production cost; the production time is long, the production efficiency is low, the occupied land area of production equipment is large, and the resource concentration and the production cost reduction are not facilitated.

Disclosure of Invention

The embodiment of the utility model provides a shot blasting and polishing integrated machine, which aims to solve the problems of poor integrated performance, low production efficiency and high production cost of the existing brick deep processing treatment.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a throw ball polishing all-in-one, include: the shot blasting machine and the polishing machine are integrated on the conveyor along the brick conveying direction; the conveying belt of the conveyor passes through the shot blasting machine, and the polishing machine is supported on the conveyor through a polishing support.

In one implementation, a left box body and a right box body are respectively arranged on the left side and the right side of the shot blasting machine, a dust remover assembly is arranged on the left box body and communicated with the indoor of the shot blasting machine through the left box body, and a dust removing pipe is arranged between the left box body and the indoor of the polishing machine.

In an realizable mode, a middle box body is further arranged between the left box body and the right box body, and the shot blasting machine is arranged on the middle box body; the conveyer belt of the conveyer penetrates through the left box body, the middle box body and the right box body.

In an implementation manner, the shot blasting machine comprises a shot blasting bucket elevator and a throwing head assembly, wherein the shot blasting bucket elevator is arranged on the outer side of the middle box body, the lower end of the shot blasting bucket elevator is communicated with the middle box body through a material guide pipe, and the upper end of the shot blasting bucket elevator is communicated with the throwing head assembly through an ingress pipe; the throwing head assembly is fixedly arranged above the middle box body, and a shot blasting feeding port is formed in the middle box body.

In an implementation manner, the projectile head assembly comprises a projectile head box, a projectile head motor and a projectile head flywheel, wherein the projectile head box is fixedly arranged on the middle box body, and an opening at the lower end of the projectile head box is communicated with a projectile feed inlet of the middle box body; the projectile head motor is arranged outside the projectile head box, the projectile head flywheel is positioned in the projectile head box and connected with the projectile head motor, and the ingress pipe extends into the projectile head box.

In an realizable mode, a wear-resistant shield is further arranged in the middle box body, the projectile head box is fixedly arranged on the wear-resistant shield, and rubber soft curtains are respectively arranged on the left side and the right side of the wear-resistant shield.

In one implementation, the shot blasting bucket elevator and the throwing head assembly are arranged between the shot blasting bucket elevator and the screening box assembly; the screening box assembly comprises a screening box, a screening box hopper fixedly arranged at the upper end of the screening box, a funnel and a vibrating screen fixedly arranged in the screening box, wherein the funnel is arranged below the screening box hopper, and the vibrating screen is arranged below the funnel.

In one implementation, a bending plate with an upward middle bending is arranged at the bottom of the screening box, and the ingress pipes are respectively connected to two sides of the bending plate.

In one implementation, the left and right sides of the middle box are respectively arranged on the rubber soft curtain.

In one implementation, the polishing machine comprises a polishing shield and at least one group of polishing roller assemblies, wherein each polishing roller assembly comprises a roller brush and a roller brush lifting mechanism for lifting the roller brush, the roller brush is positioned in the polishing shield, the roller brush lifting mechanism is fixedly arranged above the polishing shield, lifting rods of the roller brush lifting mechanism extend into the polishing shield and are connected with lifting frames for supporting the roller brush, and two ends of the roller brush are rotatably connected to the lifting frames.

Compared with the prior art, the shot blasting and polishing integrated machine provided by the utility model has the beneficial effects that: the shot blasting machine and the polishing machine are integrated on the same conveyor, the shot blasting treatment is realized when the brick passes through the shot blasting machine on the conveyor belt, and the brick is continuously conveyed into the polishing machine along with the conveyor belt, so that the polishing and grinding treatment can be realized. The bricks are transmitted between the shot blasting process and the polishing process through the same conveyor belt, intermediate transfer is not needed, the input cost of manpower and material resources is greatly reduced, the production time is shortened, and the production efficiency is improved; meanwhile, the arrangement mode of integrating the shot blasting machine and the polishing machine reduces the occupied area of the land and saves land resources.

The shot blasting and polishing integrated machine provided by the embodiment has the advantages of low production input cost, short production time and land resource saving, thereby greatly improving the production efficiency and reducing the production cost.

Drawings

Fig. 1 is a schematic perspective view of a shot-blasting and polishing integrated machine according to an embodiment of the present utility model;

fig. 2 is a schematic diagram of a perspective structure of a shot-blasting and polishing integrated machine according to an embodiment of the present utility model;

fig. 3 is a schematic three-dimensional structure diagram of a shot blasting machine according to an embodiment of the present utility model;

fig. 4 is a schematic diagram of a three-dimensional structure of a shot blasting machine according to the embodiment of the present utility model;

fig. 5 is a schematic three-dimensional structure of a shot blasting machine according to the embodiment of the present utility model;

fig. 6 is a schematic diagram of a three-dimensional structure of a shot blasting machine according to the embodiment of the present utility model;

fig. 7 is a schematic diagram of a three-dimensional structure of a shot blasting machine according to the embodiment of the present utility model;

FIG. 8 is a schematic perspective view of a projectile assembly according to an embodiment of the present utility model;

FIG. 9 is a schematic diagram showing a second perspective structure of a projectile assembly according to an embodiment of the present utility model;

fig. 10 is a schematic three-dimensional diagram of a projectile assembly according to an embodiment of the present utility model;

FIG. 11 is a schematic diagram showing a three-dimensional structure of a polishing machine according to an embodiment of the present utility model;

fig. 12 is a schematic diagram of a three-dimensional structure of a polishing machine according to an embodiment of the present utility model;

fig. 13 is a schematic three-dimensional structure of a polishing machine according to an embodiment of the present utility model;

reference numerals illustrate:

1. a conveyor; 2. a left box body; 3. shot blasting machine; 301. a head throwing box; 302. a projectile motor; 303. an ingress pipe; 304. a projectile flywheel; 305. a wear resistant shield; 4. a middle box body; 5. a right box body; 6. polishing the support; 7. polishing machine; 701. an exhaust fan; 702. purging the shield; 703. a polishing shield; 704. a lifting rod; 705. a lifting motor; 706. a roller brush motor; 707. a roller brush; 708. a lifting frame; 8. a rubber soft curtain; 9. a dust removal pipe; 10. an operating platform; 11. a screening box assembly; 111. screening a box hopper; 112. a screening box; 113. a funnel; 114. a vibrating screen; 115. a bending plate; 12. a shot blasting bucket elevator; 13. a dust collector assembly; 131. a dust removal fan; 14. guard bars; 15. a material guiding pipe; 16. scaling ladder; 17. an auger.

Detailed Description

In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

Referring to fig. 1 to 13, a description will now be given of a shot blasting and polishing integrated machine according to the present utility model. The shot blasting and polishing integrated machine comprises: the shot blasting machine 3 and the polishing machine 7 are integrated on the conveyor 1 along the brick conveying direction; wherein the conveyer belt of the conveyer 1 passes through the shot blasting machine 3, and a polishing machine 7 is supported on the conveyer 1 through a polishing bracket 6.

According to the shot blasting and polishing integrated machine provided by the utility model, the shot blasting machine 3 and the polishing machine 7 are integrated on the same conveyor 1, the shot blasting treatment is realized when bricks pass through the shot blasting machine 3 on the conveyor belt, and the bricks are continuously conveyed into the polishing machine 7 along with the conveyor belt, so that the polishing and polishing treatment can be realized. The bricks are transmitted between the shot blasting process and the polishing process through the same conveyor belt, intermediate transfer is not needed, the input cost of manpower and material resources is greatly reduced, the production time is shortened, and the production efficiency is improved; meanwhile, the arrangement mode of integrating the shot blasting machine 3 and the polishing machine 7 reduces the occupied area of the land and saves land resources.

The shot blasting and polishing integrated machine provided by the embodiment has the advantages of low production input cost, short production time and land resource saving, thereby greatly improving the production efficiency and reducing the production cost.

The conveyor 1 is a belt conveyor, wherein a sand leakage hole is formed in the conveyor belt, so that shot blasting in shot blasting polishing can fall down from the sand leakage hole in the conveyor belt.

In some embodiments, referring to fig. 1 to 6, a left box body 2 and a right box body 5 are respectively arranged on the left side and the right side of the shot blasting machine 3, a dust remover assembly 13 is arranged on the left box body 2, the dust remover assembly 13 is communicated with the indoor of the shot blasting machine 3 through the left box body 2, and a dust removing pipe 9 is arranged between the left box body 2 and the indoor of the polishing machine 7. The shot blasting machine 3 and the polishing machine 7 adopt a set of dust remover assembly 13, dust in the polishing machine 7 is pumped into the dust removing pipe 9 through the exhaust fan 701, the dust removing pipe 9 is communicated with the dust remover assembly 13, and the dust is pumped out of the shot blasting chamber and the polishing chamber through the dust removing fan 131. The adoption of the dust collector assembly 13 is also a reflection of the integrated design concept, saves the resource waste caused by repeated equipment investment, and saves the occupied space. The left box body 2, the middle box body 4 and the right box body 5 form a shot blasting chamber, dust is limited in the shot blasting chamber, pollution to the environment is avoided, and the effect of collecting dropped shots is realized.

In some embodiments, referring to fig. 1 to 6, a middle box 4 is further disposed between the left box 2 and the right box 5, and the shot blasting machine 3 is disposed on the middle box 4; wherein the conveyor belt of the conveyor 1 penetrates the left box 2, the middle box 4 and the right box 5. Wherein, in the below of conveyer belt, and run through left box 2, well box 4 and right box 5 and be provided with screw feeder 17, through the rotation of screw feeder 17, can be with the throwing ball collection that scatters to each box bottom together to the throwing ball bucket elevator 12 will throw the ball and promote reuse.

In some embodiments, referring to fig. 1 to 10, the shot blasting machine 3 includes a shot blasting bucket elevator 12 and a shot blasting head assembly, the shot blasting bucket elevator 12 is disposed outside the middle box 4, the lower end of the shot blasting bucket elevator 12 is communicated with the middle box 4 through a material guiding pipe 15, and the upper end of the shot blasting bucket elevator 12 is communicated with the shot blasting head assembly through an ingress pipe 303; the throwing head assembly is fixedly arranged above the middle box body 4, and a shot blasting feeding port is arranged on the middle box body 4. The shot blasting bucket elevator 12 is a bucket elevator commonly used in the market at present, a material guide pipe 15 is communicated with the bottom of the middle box body 4, the bottoms of the middle box body 4, the left box body 2 and the right box body 5 are triangular, shot blasting is convenient to accumulate and flow out of the material guide pipe 15, an outlet of the material guide pipe 15 is opposite to a lifting bucket of the shot blasting bucket elevator 12, the shot blasting dropping into the lifting bucket is continuously lifted to the upper part of a throwing head assembly along with the continuous operation of the shot blasting bucket elevator 12, the throwing head assembly falls from a shot blasting inlet of the middle box body 4, and the shot blasting is realized on bricks right passing through the lower part of the throwing head assembly.

According to the embodiment, uninterrupted continuous shot blasting and polishing can be realized by calculating the conveying speed of the conveying belt, the length of the shot blasting section and the length of the polishing section, and the treatment efficiency of deep processing is improved.

In some embodiments, referring to fig. 5 to 10, the projectile head assembly includes a projectile head case 301, a projectile head motor 302 and a projectile head flywheel 304, the projectile head case 301 is fixedly arranged on the middle case 4, and the lower end opening of the projectile head case 301 is communicated with the shot blasting inlet of the middle case 4; the head motor 302 is mounted outside the head box 301, the head flywheel 304 is located in the head box 301 and connected to the head motor 302, and the introducing pipe 303 extends into the head box 301. The impeller flywheel 304 is provided with blades, so that the impeller entering the impeller box 301 is accelerated and changed in direction, and the impeller blasting effect is improved.

Optionally, two sets of projectile head assemblies are provided, and the two sets of projectile head assemblies are symmetrically arranged by taking the conveying direction as an axis.

In some embodiments, referring to fig. 7, a wear-resistant shield 305 is further disposed in the middle case 4, the head box 301 is fixedly disposed on the wear-resistant shield 305, and rubber soft curtains 8 are respectively disposed on the left and right sides of the wear-resistant shield 305. The wear-resistant shield 305 has a protective effect on the middle box 4, and the wear-resistant shield 305 adopts wear-resistant steel plates or is stuck with replaceable rubber plates on the inner wall of the wear-resistant shield 305.

In some embodiments, referring to fig. 1-8, a shot blasting bucket elevator 12 is also disposed between the head assembly and the screening box assembly 11; the screening box assembly 11 comprises a screening box 112, a screening box hopper 111 fixedly arranged at the upper end of the screening box 112, a funnel 113 fixedly arranged in the screening box 112 and a vibrating screen 114, wherein the funnel 113 is arranged below the screening box hopper 111, and the vibrating screen 114 is arranged below the funnel 113. The shot blasting lifted by the lifting hopper is screened by the vibrating screen 114, and the lifted sand and larger impurities are screened out, so that the sand and larger impurities are prevented from being mixed into the shot blasting and falling into the shot blasting head box 301, and the shot blasting effect is affected.

Wherein, be equipped with observation window on the screening case 112, observation window is equipped with the apron, can clear up the impurity of going out of screening.

An operation platform 10 is further arranged above the middle box body 4, the screening box 112 assembly 11 is arranged on the operation platform 10, an aerial ladder 16 is further arranged so as to reach the operation platform 10, and meanwhile, guardrails 14 are further arranged around the operation platform 10.

In some embodiments, referring to fig. 8, the bottom of the screening box 112 is provided with a bending plate 115 bent upward in the middle, and the inlet pipe 303 is connected to both sides of the bending plate 115. Through the bending plate 115, the lowest falling point of the shot blasting is constructed, so that the shot blasting can fall into the blasting head box 301 from the ingress pipe 303 conveniently, and the utilization rate of shot blasting turnover is improved.

In some embodiments, referring to fig. 1 to 8, the left and right sides of the middle case 4 are respectively disposed on the rubber soft curtain 8. The rubber soft curtain 8 can also be a polyurethane soft curtain, wherein the rubber soft curtain 8 is also arranged on two sides of the left box body 2 and the right box body 5, so that the sealing effect is achieved, and dust is prevented from escaping from the shot blasting chamber.

In some embodiments, referring to fig. 1-2 and 11-13, the polishing machine 7 comprises a polishing shield 703 and at least one polishing roller assembly, the polishing roller assembly comprises a roller brush 707 and a roller brush lifting mechanism for lifting the roller brush 707, the roller brush 707 is located in the polishing shield 703, the roller brush lifting mechanism is fixedly arranged above the polishing shield 703, a lifting rod 704 of the roller brush lifting mechanism extends into the polishing shield 703 to be connected with a lifting frame 708 for supporting the roller brush 707, and two ends of the roller brush 707 are rotatably connected to the lifting frame 708. When the polished brick enters the polishing shield 703, the roller brush 707 can realize the surface smoothness under the action of the roller brush motor 706, and the appearance quality of the brick is improved.

The roller brush lifting mechanism can be a worm and gear lifting mechanism. The roller brush lifting mechanism adjusts the height of the roller brush 707 from the conveying belt, so that the roller brush lifting mechanism is suitable for bricks with different thicknesses, the roller brush 707 is suitable for the grinding force of the brick brush, and the polishing effect is improved.

The roller brush lifting mechanism comprises a lifting motor 705, and the lifting motor 705 drives a lifting rod 704 through a worm gear reducer. The lifting frame 708 is lifted by the two lifting rods 704, so that the distance between the axial direction of the roller brush 707 and the brick is kept consistent, and the polishing effect is ensured.

Preferably, the axes of the three sets of roller brushes 707 form a certain included angle, that is, the three sets of roller brushes 707 are not perpendicular to the conveying direction of the brick, so that the brick can be polished at different angles, and the polishing quality of the brick is improved.

As shown in fig. 11 to 13, the polishing machine 7 further comprises a blowing mechanism, and the blowing mechanism is connected with the polishing shield 703 and comprises a blowing shield 702 and a blowing air pipe for blowing and cleaning dust on the surface of the polished brick.

In the foregoing embodiments, the descriptions of the embodiments are emphasized, and in part, not described or illustrated in any particular embodiment, reference is made to the related descriptions of other embodiments.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (10)

1. The utility model provides a throw ball polishing all-in-one which characterized in that includes: the shot blasting machine (3) and the polishing machine (7) are integrated on the conveyor (1) along the brick conveying direction; the conveying belt of the conveyor (1) passes through the shot blasting machine (3), and the polishing machine (7) is supported on the conveyor (1) through a polishing support (6).

2. The shot blasting and polishing integrated machine according to claim 1, wherein a left box body (2) and a right box body (5) are respectively arranged on the left side and the right side of the shot blasting machine (3), a dust remover assembly (13) is arranged on the left box body (2), the dust remover assembly (13) is communicated with the indoor of the shot blasting machine (3) through the left box body (2), and a dust removing pipe (9) is arranged between the left box body (2) and the indoor of the polishing machine (7).

3. The shot blasting and polishing integrated machine according to claim 2, wherein a middle box body (4) is further arranged between the left box body (2) and the right box body (5), and the shot blasting machine (3) is arranged on the middle box body (4); the conveying belt of the conveyor (1) penetrates through the left box body (2), the middle box body (4) and the right box body (5).

4. A shot blasting and polishing integrated machine as claimed in claim 3, wherein the shot blasting machine (3) comprises a shot blasting bucket elevator (12) and a throwing head assembly, the shot blasting bucket elevator (12) is arranged on the outer side of the middle box body (4), the lower end of the shot blasting bucket elevator (12) is communicated with the middle box body (4) through a material guiding pipe (15), and the upper end of the shot blasting bucket elevator (12) is communicated with the throwing head assembly through a material guiding pipe (303); the throwing head assembly is fixedly arranged above the middle box body (4), and a shot blasting feeding port is formed in the middle box body (4).

5. The shot blasting and polishing integrated machine according to claim 4, wherein the shot blasting head assembly comprises a shot blasting head box (301), a shot blasting head motor (302) and a shot blasting head flywheel (304), the shot blasting head box (301) is fixedly arranged on the middle box body (4), and a lower end opening of the shot blasting head box (301) is communicated with a shot blasting feed inlet of the middle box body (4); the projectile motor (302) is arranged outside the projectile case (301), the projectile flywheel (304) is located in the projectile case (301) and connected with the projectile motor (302), and the ingress pipe (303) extends into the projectile case (301).

6. The shot blasting and polishing integrated machine according to claim 5, wherein a wear-resistant shield (305) is further arranged in the middle box body (4), the head throwing box (301) is fixedly arranged on the wear-resistant shield (305), and rubber soft curtains (8) are respectively arranged on the left side and the right side of the wear-resistant shield (305).

7. The shot blasting and polishing integrated machine according to claim 4, wherein the shot blasting bucket elevator (12) and the throwing head assembly are further arranged on the screening box assembly (11); the screening box assembly (11) comprises a screening box (112), a screening box hopper (111) fixedly arranged at the upper end of the screening box (112), a funnel (113) and a vibrating screen (114) fixedly arranged in the screening box (112), wherein the funnel (113) is arranged below the screening box hopper (111), and the vibrating screen (114) is arranged below the funnel (113).

8. The shot blasting and polishing integrated machine according to claim 7, wherein a bending plate (115) with an upward middle bending is arranged at the bottom of the screening box (112), and the ingress pipe (303) is respectively connected to two sides of the bending plate (115).

9. The shot blasting and polishing integrated machine according to claim 3, wherein the left side and the right side of the middle box body (4) are respectively arranged on the rubber soft curtain (8).

10. The shot-blasting and polishing integrated machine according to claim 1, wherein the polishing machine (7) comprises a polishing shield (703) and at least one group of polishing roller assemblies, the polishing roller assemblies comprise roller brushes (707) and roller brush lifting mechanisms for lifting the roller brushes (707), the roller brushes (707) are positioned in the polishing shield (703), the roller brush lifting mechanisms are fixedly arranged above the polishing shield (703), lifting rods (704) of the roller brush lifting mechanisms extend into the polishing shield (703) and are connected with lifting frames (708) for supporting the roller brushes (707), and two ends of the roller brushes (707) are rotatably connected to the lifting frames (708).