CN220127768U - Gear shaping frock - Google Patents
Gear shaping frock Download PDFInfo
- Publication number
- CN220127768U CN220127768U CN202321251679.2U CN202321251679U CN220127768U CN 220127768 U CN220127768 U CN 220127768U CN 202321251679 U CN202321251679 U CN 202321251679U CN 220127768 U CN220127768 U CN 220127768U
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- CN
- China
- Prior art keywords
- gear
- gear shaping
- inner ring
- clamping column
- ring clamping
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- 238000010862 gear shaping Methods 0.000 title claims abstract description 27
- 238000007664 blowing Methods 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 241001233242 Lontra Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Sawing (AREA)
Abstract
The utility model discloses a gear shaping tool, which comprises a tool base, wherein a fixed vertical plate is arranged on the right side of the top of the tool base, a telescopic cylinder with a downward driving end is arranged on the top of the left side of the fixed vertical plate, a shaping cutter is fixed on the driving end of the telescopic cylinder, a rotating motor is arranged at the center of the top of the tool base, the output end of the rotating motor is connected with an inner ring clamping column, a processing gear is arranged on the outer side of the inner ring clamping column, and a scrap collecting mechanism is arranged at the bottom of the tool base.
Description
Technical Field
The utility model relates to the technical field of gear machining, in particular to a gear shaping tool.
Background
The gear is a mechanical element on the rim, which is continuously meshed with the gear to transmit motion and power, the application of the gear in transmission has long appeared, the gear needs to be processed by a gear shaper during manufacturing, and the gear shaper is processed by cutting motion, tooth dividing generating motion, radial feeding motion and cutter relieving motion.
The existing gear shaping machine utilizes the suction of a suction fan to realize the function of cleaning the scraps, and because the scraps have high density, the suction fan with high power is required to clean the scraps, so that surrounding wind noise is high, the scraps are easily accumulated at the wind outlet of the wind pipe, frequent cleaning is required, and the gear shaping machine is not practical; in addition, the existing tool for gear shaping is sleeved and fixed on the inner ring of the gear, so that the tool needs to be replaced when gears with different shaft holes are machined, the tool is troublesome, and when the gear shaping machining is performed, if gaps are formed between the tool and the fixed tool, the tool can deviate, and tiny deviation cannot be found, so that the gear machining is disqualified.
Disclosure of Invention
In order to solve the problem that the angle of a photovoltaic solar power generation panel can only be adjusted at present and the adjustment can not be performed according to the photovoltaic panels with different sizes during assembly, the utility model aims to provide a gear shaping tool for solving the problem.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the gear shaping tool comprises a tool base, wherein a fixed vertical plate is arranged on the right side of the top of the tool base, a telescopic cylinder with a downward driving end is arranged on the top of the left side of the fixed vertical plate, a gear shaping cutter is fixed on the driving end of the telescopic cylinder, a rotating motor is arranged at the center of the top of the tool base, an output end of the rotating motor is connected with an inner ring clamping column, a processing gear is arranged on the outer side of the inner ring clamping column, and a scrap collecting mechanism is arranged at the bottom of the tool base;
the sweeps collection mechanism is including installing the sweeps collection cover in frock base top left and right sides respectively, the inside wall that the sweeps was collected the cover is provided with logical electromagnetic iron piece, the positive fan of blowing of installing of sweeps collection cover, the air outlet of fan of blowing is connected with the nozzle stub that supplies air, the outside of nozzle stub and one side towards the sweeps collection cover evenly are provided with the gas blowing mouth that uses with the cooperation of electrified magnet piece, rectangular groove has all been seted up to the left and right sides at frock base top and the inboard that is located the sweeps collection cover, rectangular groove inside left and right sides all is fixed with a roll-over support, the grid otter board has been placed at roll-over support's top, frock base's inside slip is provided with sweeps recovery drawer.
As a preferable scheme of the utility model, the outer side of the inner ring clamping column is fixedly sleeved with a rubber gasket, and the top of the outer side of the inner ring clamping column is fixedly provided with a plurality of groups of arc-shaped elastic sheets distributed in a matrix.
As a preferable scheme of the utility model, a controller is arranged on the left side of the tool base, and the controller is respectively connected with the telescopic cylinder, the rotating motor, the electromagnetic iron sheet and the blowing fan through wires in an electric connection mode.
As a preferable scheme of the utility model, the telescopic cylinder is fixedly arranged at the top of the left side of the fixed vertical plate through the cylinder support.
As a preferable scheme of the utility model, an assembly groove is formed inwards at the center of the top of the tool base, and the rotating motor is embedded in the assembly groove and is fixed through a bolt.
As a preferable scheme of the utility model, an inner shaft hole is formed in the processing gear, the processing gear and the inner ring clamping column are of a detachable structural design, and are connected in a plug-in state.
As a preferable scheme of the utility model, a detachable structural design is arranged between the folding bracket and the grid net plate, and lifting handles are arranged at the front end and the rear end of the top of the grid net plate.
The tool disclosed by the utility model can collect the scraps on the premise of not using the suction fan in the gear shaping process, so that the problems that surrounding wind noise is large, scraps are easily accumulated at the wind outlet of the wind pipe and frequent cleaning is required are effectively avoided, and the tool is more convenient in use and stronger in practicability.
According to the utility model, the plurality of groups of arc-shaped elastic pieces are arranged on the outer side of the inner ring clamping column, gears with different axle center holes can be clamped by virtue of elasticity, the adaptation degree is higher, a fixing tool is not required to be replaced frequently, meanwhile, the inner ring clamping column can be clamped in the gear tightly by utilizing the elastic potential energy of the arc-shaped elastic pieces in the gear machining process, the stability of the gear during machining is ensured, and when the gear is slightly deflected, the arc-shaped elastic pieces can provide reverse support for deflection force to a certain extent through the buffer deformation characteristic, and partial axial stress is counteracted, so that the machining precision is ensured.
Drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a partial view of the overall structure of the present utility model;
FIG. 3 is a partial block diagram of a grid mesh plate according to the present utility model;
FIG. 4 is a view showing the construction of a portion of the scrap collecting receptacle in accordance with the present utility model;
FIG. 5 is a view showing the construction of the inner race clamping post portion of the present utility model.
In the figure: 1. a tooling base; 2. fixing the vertical plate; 3. a telescopic cylinder; 4. a gear shaping cutter; 5. a rotating electric machine; 6. the inner ring clamps the column; 601. rubber leather washers; 602. an arc-shaped elastic sheet; 7. processing a gear; 8. a scrap collection mechanism; 801. a scrap collecting cover; 802. a magnet sheet is communicated; 803. a blowing fan; 804. a short air supply pipe; 805. an air blowing port; 806. rectangular grooves; 807. a folding bracket; 808. a grid mesh plate; 809. a scrap recycling drawer; 9. and a controller.
Description of the embodiments
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.
Referring to fig. 1-5, the present utility model provides a technical solution:
the utility model provides a gear shaping frock, including frock base 1, the right side at frock base 1 top is provided with fixed riser 2, the decurrent telescopic cylinder 3 of drive end is installed at the top at fixed riser 2 left side, telescopic cylinder 3's drive end is fixed with gear shaping sword 4, rotating electrical machines 5 are installed to the center department at frock base 1 top, the output of rotating electrical machines 5 is connected with inner circle card post 6, the outside of inner circle card post 6 is provided with processing gear 7, the bottom of frock base 1 is provided with sweeps collection mechanism 8, the left side of frock base 1 is provided with controller 9.
The controller 9 is connected with the telescopic cylinder 3 and the rotating motor 5 through wires respectively, the connection mode is electric connection, the telescopic cylinder 3 is fixedly installed at the left top of the fixed vertical plate 2 through a cylinder support, an assembly groove is formed in the center of the top of the tool base 1, the rotating motor 5 is embedded in the assembly groove and is fixed through bolts, an inner shaft hole is formed in the processing gear 7, a detachable structural design is arranged between the processing gear 7 and the inner ring clamping column 6, and the detachable structural design is connected in a plug-in state.
In this embodiment, please refer to fig. 2, 3 and 4, the scrap collecting mechanism 8 includes a scrap collecting receptacle 801 mounted on the left and right sides of the top of the tool base 1, a through electromagnetic plate 802 is disposed on the inner side of the scrap collecting receptacle 801, a blower fan 803 is mounted on the front of the scrap collecting receptacle 801, an air outlet of the blower fan 803 is connected with an air supply short tube 804, an air outlet 805 which is matched with the through electromagnetic plate 802 is uniformly disposed on the outer side of the air supply short tube 804 and on one side facing the scrap collecting receptacle 801, rectangular grooves 806 are formed on the left and right sides of the top of the tool base 1 and on the inner side of the scrap collecting receptacle 801, folded brackets 807 are fixed on the left and right sides of the inside of the rectangular grooves 806, a grid screen 808 is disposed on the top of the folded brackets 807, and a scrap recycling drawer 809 is slidingly disposed inside the tool base 1.
The controller 9 is connected with the electromagnet plates 802 and the blower fan 803 through wires respectively, and the connection mode is electric connection, a detachable structural design is adopted between the folded bracket 807 and the grid mesh plate 808, and lifting handles are arranged at the front end and the rear end of the top of the grid mesh plate 808.
In this embodiment, referring to fig. 5, a rubber gasket 601 is fixedly sleeved on the outer side of the inner ring clamping post 6, and a plurality of groups of arc-shaped elastic sheets 602 distributed in a matrix are fixed on the top of the outer side of the inner ring clamping post 6.
The working flow of the utility model is as follows: when the gear shaping machine is used, the axle center hole of the processing gear 7 is inserted into the outer side of the inner ring clamping column 6 for fixing, a plurality of groups of arc-shaped elastic sheets 602 are arranged on the outer side of the inner ring clamping column 6, gears with different axle center holes can be clamped elastically, the adaptation degree is higher, a fixing tool is not required to be replaced frequently, meanwhile, the elastic potential energy of the arc-shaped elastic sheets 602 is utilized in the gear processing process, the inner ring clamping column 6 can be clamped inside the processing gear 7 tightly, the stability in processing is ensured, and when the processing gear 7 is slightly deflected, the arc-shaped elastic sheets 602 can provide reverse support for deflection force to a certain extent through the buffer deformation characteristic, and partial axial stress is counteracted, so that the processing precision is ensured;
after the processing gear 7 is fixed, gear shaping processing is started, the driving end of the telescopic cylinder 3 drives the gear shaping cutter 4 to reciprocate up and down, tooth grooves are cut on the processing gear 7, meanwhile, the rotating motor 5 drives the processing gear 7 to rotate at a constant speed, scraps generated in the process of cutting scraps can be adsorbed by the electromagnet piece 802 on the scrap collecting cover 801, the scraps of the electromagnet piece 802 are not electrified after the processing is finished, fall into the rectangular groove 806 from the electromagnet piece 802 and are collected by the scrap recovery drawer 809, then the blowing fan 803 is started to blow the electromagnet piece 802 through the air supply short pipe 804 and the air blowing port 805, the scraps attached to the electromagnet piece 802 are blown down, and the scraps can be collected on the premise of not using the suction fan in the gear shaping processing, so that surrounding wind noise is large, scraps are also easy to accumulate at the air outlet of the air pipe and frequent cleaning is required, and the use process is more convenient and practicability is stronger.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Gear shaping frock, including frock base (1), its characterized in that: the right side at the top of the tool base (1) is provided with a fixed vertical plate (2), the top at the left side of the fixed vertical plate (2) is provided with a telescopic cylinder (3) with a downward driving end, the driving end of the telescopic cylinder (3) is fixedly provided with a gear shaping cutter (4), the center of the top of the tool base (1) is provided with a rotating motor (5), the output end of the rotating motor (5) is connected with an inner ring clamping column (6), the outer side of the inner ring clamping column (6) is provided with a processing gear (7), and the bottom of the tool base (1) is provided with a scrap collecting mechanism (8);
the utility model provides a sweeps collection mechanism (8) is including installing sweeps collection cover (801) in frock base (1) top left and right sides respectively, the inside wall that sweeps collection cover (801) is provided with logical electromagnetic iron piece (802), blowing fan (803) are installed in the front of sweeps collection cover (801), the air outlet of blowing fan (803) is connected with blast pipe (804), the outside of blast pipe (804) just is provided with evenly towards one side of sweeps collection cover (801) with lead to electromagnetic iron piece (802) cooperation use's gas blowing mouth (805), rectangle recess (806) have all been seted up to the left and right sides at frock base (1) top and be located the inboard that sweeps were collected cover (801), the inside left and right sides of rectangle recess (806) all is fixed with book support (807), grid (808) have been placed at the top of book support (807), the inside slip of frock base (1) is provided with sweeps recovery drawer (809).
2. The gear shaping tool according to claim 1, wherein: the outer side of the inner ring clamping column (6) is fixedly sleeved with a rubber gasket (601), and a plurality of groups of arc-shaped elastic sheets (602) distributed in a matrix are fixed at the top of the outer side of the inner ring clamping column (6).
3. The gear shaping tool according to claim 1, wherein: the left side of frock base (1) is provided with controller (9), be connected through the wire between controller (9) and telescopic cylinder (3), rotating electrical machines (5), circular telegram magnet piece (802), blowing fan (803) respectively, and the mode of connection is electric connection.
4. The gear shaping tool according to claim 1, wherein: the telescopic cylinder (3) is fixedly arranged at the top of the left side of the fixed vertical plate (2) through a cylinder support.
5. The gear shaping tool according to claim 1, wherein: the center of the top of the tool base (1) is inwards provided with an assembly groove, and the rotating motor (5) is embedded in the assembly groove and fixed through a bolt.
6. The gear shaping tool according to claim 1, wherein: an inner shaft hole is formed in the processing gear (7), a detachable structural design is arranged between the processing gear (7) and the inner ring clamping column (6), and the processing gear (7) and the inner ring clamping column are connected in a plug-in state.
7. The gear shaping tool according to claim 1, wherein: the split type structure design is adopted between the folding type support (807) and the grid mesh plate (808), and lifting handles are arranged at the front end and the rear end of the top of the grid mesh plate (808).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321251679.2U CN220127768U (en) | 2023-05-19 | 2023-05-19 | Gear shaping frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321251679.2U CN220127768U (en) | 2023-05-19 | 2023-05-19 | Gear shaping frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220127768U true CN220127768U (en) | 2023-12-05 |
Family
ID=88956712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321251679.2U Active CN220127768U (en) | 2023-05-19 | 2023-05-19 | Gear shaping frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220127768U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359023A (en) * | 2023-12-07 | 2024-01-09 | 金洲精工科技(昆山)有限公司 | Compressing and positioning device and method for gear shaping cutter and numerical control machine tool |
-
2023
- 2023-05-19 CN CN202321251679.2U patent/CN220127768U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359023A (en) * | 2023-12-07 | 2024-01-09 | 金洲精工科技(昆山)有限公司 | Compressing and positioning device and method for gear shaping cutter and numerical control machine tool |
| CN117359023B (en) * | 2023-12-07 | 2024-02-02 | 金洲精工科技(昆山)有限公司 | Compressing and positioning device and method for gear shaping cutter and numerical control machine tool |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |