CN220127532U - Gear forging forming device - Google Patents
Gear forging forming device Download PDFInfo
- Publication number
- CN220127532U CN220127532U CN202320726284.7U CN202320726284U CN220127532U CN 220127532 U CN220127532 U CN 220127532U CN 202320726284 U CN202320726284 U CN 202320726284U CN 220127532 U CN220127532 U CN 220127532U
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- China
- Prior art keywords
- water tank
- fixedly connected
- forging
- water
- shaped pipe
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- 238000005242 forging Methods 0.000 title claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 105
- 238000001816 cooling Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 230000008878 coupling Effects 0.000 claims description 19
- 238000010168 coupling process Methods 0.000 claims description 19
- 238000005859 coupling reaction Methods 0.000 claims description 19
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 8
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Forging (AREA)
Abstract
The utility model discloses a gear forging forming device, which comprises a bottom plate and a cooling mechanism, wherein one end of the upper surface of the bottom plate is fixedly connected with a support frame, the top of the inner wall of the support frame is vertically and fixedly connected with a hydraulic telescopic rod, and the bottom end of the hydraulic telescopic rod is fixedly connected with a forging head; the utility model relates to the technical field of forging forming devices, in particular to a cooling mechanism which comprises a water tank, wherein the water tank is fixedly connected to the other end of the upper surface of a bottom plate, a U-shaped pipe is fixedly connected to an inner cavity of the water tank, and two ends of the U-shaped pipe extend to the outside of the water tank. This gear forging forming device, work through the second fan, can pour into the inside of U-shaped pipe with the air current in, through a plurality of fin heat transfer, can cool off the inner chamber of water tank, and then reduce the temperature of source rivers, improve the effect to forging and pressing head cooling, the life of extension forging and pressing head, the quality after the improvement gear forging shaping.
Description
Technical Field
The utility model relates to the technical field of forging forming devices, in particular to a gear forging forming device.
Background
The gear means a mechanical element on the rim, which is continuously engaged with the gear to transmit motion and power. The application of gears in transmission has long appeared, and the production of traditional small gears is generally to process cylinders by using lathes, milling machines and the like so as to form, but for gears with larger sizes, steel materials are required to be processed into cylinders with larger diameters in advance, and then the manufacture of large gears is completed by milling the cylinders with larger diameters; the cylindrical steel with large diameter needs to be forged and pressed manually or by equipment, so that the steel forms a cylinder, and then the center of the cylinder is subjected to hole pressing treatment, and further the forging and pressing of the gear blank are completed.
Chinese patent CN212495117U discloses a gear forging forming device, this technical scheme is through in utilizing small-size water pump and cooling fan to supply the forging head with the water after the cooling to carry out quick cooling to the forging head and prevent its temperature too high, but in the in-process of using, the inside cooling mechanism that does not possess of water tank only relies on cooling fan to dispel the heat to the water pipe, the radiating effect is relatively poor, uses the inside rivers temperature of water tank for a long time easily higher, and then reduces the cooling effect to the forging head.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a gear forging forming device, which solves the problems that in the using process, a cooling mechanism is not arranged in a water tank, a cooling fan is only used for radiating heat of a water pipe, the heat radiating effect is poor, the gear forging forming device is used for a long time, and the water flow temperature in the water tank is high.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the gear forging forming device comprises a bottom plate and a cooling mechanism, wherein one end of the upper surface of the bottom plate is fixedly connected with a support frame, the top of the inner wall of the support frame is vertically and fixedly connected with a hydraulic telescopic rod, and the bottom end of the hydraulic telescopic rod is fixedly connected with a forging head;
the cooling mechanism comprises a water tank, the water tank is fixedly connected to the other end of the upper surface of the bottom plate, a U-shaped pipe is fixedly connected to an inner cavity of the water tank, two ends of the U-shaped pipe extend to the outside of the water tank, a fixing box is fixedly connected to the top end of the U-shaped pipe, a second fan is arranged on the fixing box, and a second filter screen is arranged on the other side face of the fixing box;
the U-shaped pipe is located the surface of water tank inner chamber is provided with a plurality of fin, the surface of water tank is provided with to forging and pressing head internal circulation water injection's water pump mechanism, be provided with heat dissipation mechanism on the water pump mechanism.
Further, one end of the upper surface of the bottom plate is fixedly connected with a placing table mechanism, and the placing table mechanism is located below the forging head.
Further, the water pump mechanism comprises a water pump, the water pump is fixedly connected to the other side of the top of the water tank, a water inlet of the water pump is communicated with the bottom of the inner cavity of the water tank through a water inlet pipe, a cooling circulation cavity is formed in the forging head, a water outlet of the water pump is communicated with a first connecting hose, and the other end of the first connecting hose is communicated with the inner cavity of the cooling circulation cavity.
Further, a second connecting hose communicated with the top of the inner cavity of the cooling circulation cavity is arranged at the top of the forging head, and the other end of the second connecting hose is communicated with the top of the inner cavity of the water tank.
Further, the heat dissipation mechanism comprises a grid box, the grid box is fixedly connected to one side of the top of the water tank, the first connecting hose and the second connecting hose penetrate through the inside of the grid box, the other side face of the grid box is provided with a containing box, a first fan is arranged in the containing box, and a first filter screen is arranged on the other side face of the containing box.
Further, the bottom fixedly connected with dust screen of U-shaped pipe.
Further, a plurality of radiating fins are uniformly distributed and arranged at intervals along the surface of the U-shaped pipe.
Compared with the prior art, the utility model has the beneficial effects that:
(1) This gear forging forming device, work through the water pump, after the rivers of inlet tube extraction water tank inner chamber, first coupling hose is in the middle of the inner chamber of rivers injection cooling circulation chamber, and then cool down the cooling to forging and pressing head in the use, the higher rivers of temperature reentrant water tank's inner chamber behind the heat transfer is in the middle of through second coupling hose, work through the second fan, can pour into the inside of U-shaped pipe with the air current, heat transfer through a plurality of fin, can cool off the inner chamber of water tank, and then reduce the temperature of source rivers, improve the effect of cooling down the forging and pressing head, the life of extension forging and pressing head, improve the quality after the gear forging shaping.
(2) This gear forges forming device, when flowing the use through rivers in the inside of first coupling hose and second coupling hose, first coupling hose and second coupling hose form circulation flow path, reduce the radiating water waste of cooling, make the device more green, reduce industrial production cost, and first fan work, can dispel the heat to the rivers that first coupling hose and second coupling hose flow, reduce water flow temperature, twice heat dissipation handles, better reduction water flow temperature, and then improve the cooling effect to the forging head.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of the present utility model;
FIG. 2 is a schematic view of the U-shaped tube and the fixing case of the present utility model;
FIG. 3 is a schematic view of the structure of the forging head and the cooling circulation chamber of the present utility model.
In the figure: 1. a bottom plate; 2. a support frame; 3. a hydraulic telescopic rod; 4. a placement table mechanism; 5. forging and pressing heads; 6. a cooling circulation chamber; 7. a water tank; 8. a water pump; 9. a water inlet pipe; 10. a U-shaped tube; 11. a grill box; 12. a first connection hose; 13. a first fan; 14. a first filter screen; 15. a second connection hose; 16. a housing case; 17. a fixed box; 18. a second fan; 19. a second filter screen; 20. a heat radiation fin; 21. a dust-proof net.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a gear forging forming device does, includes bottom plate 1 and cooling body, and the one end fixedly connected with support frame 2 of bottom plate 1 upper surface, the vertical fixedly connected with hydraulic telescoping rod 3 in top of support frame 2 inner wall, the bottom fixedly connected with forging and pressing head 5 of hydraulic telescoping rod 3.
One end of the upper surface of the bottom plate 1 is fixedly connected with a placing table mechanism 4, and the placing table mechanism 4 is positioned below the forging head 5.
After the gear steel to be forged is placed on the placing table mechanism 4, the forging head 5 can be driven to lift through the expansion and contraction of the hydraulic expansion rod 3, and then the gear steel is forged.
The cooling mechanism comprises a water tank 7, the water tank 7 is fixedly connected to the other end of the upper surface of the bottom plate 1, a U-shaped pipe 10 is fixedly connected to the inner cavity of the water tank 7, two ends of the U-shaped pipe 10 extend to the outside of the water tank 7, a fixing box 17 is fixedly connected to the top end of the U-shaped pipe 10, a second fan 18 is arranged on the fixing box 17, a second filter screen 19 is arranged on the other side face of the fixing box 17, and a dust screen 21 is fixedly connected to the bottom end of the U-shaped pipe 10.
The second fan 18 works, namely, air flow can be injected into the U-shaped pipe 10, heat exchange is carried out through the plurality of radiating fins 20, the inner cavity of the water tank 7 can be cooled, the temperature of source water flow is further reduced, the cooling effect of the forging head 5 is improved, the service life of the forging head 5 is prolonged, and the quality of the forged gear is improved.
The dust screen 21 can prevent air from flowing back, dust is brought into the inner cavity of the U-shaped pipe 10, and the second filter screen 19 is convenient for filtering dust in air flow.
The U-shaped pipe 10 is provided with a plurality of radiating fins 20 on the surface of the inner cavity of the water tank 7, the surface of the water tank 7 is provided with a water pump mechanism for circularly injecting water into the forging head 5, and the water pump mechanism is provided with a radiating mechanism.
The water pump mechanism comprises a water pump 8, the water pump 8 is fixedly connected to the other side of the top of the water tank 7, a water inlet of the water pump 8 is communicated with the bottom of the inner cavity of the water tank 7 through a water inlet pipe 9, a cooling circulation cavity 6 is formed in the forging head 5, a water outlet of the water pump 8 is communicated with a first connecting hose 12, and the other end of the first connecting hose 12 is communicated with the inner cavity of the cooling circulation cavity 6.
The top of the forging head 5 is provided with a second connecting hose 15 communicated with the top of the inner cavity of the cooling circulation cavity 6, and the other end of the second connecting hose 15 is communicated with the top of the inner cavity of the water tank 7.
After the water pump 8 works and the water inlet pipe 9 draws water flow in the inner cavity of the water tank 7, the first connecting hose 12 injects the water flow into the inner cavity of the cooling circulation cavity 6, so that the forging head 5 is cooled in the use process, and the water flow with higher temperature after heat exchange reenters the inner cavity of the water tank 7 through the second connecting hose 15.
When the water flows in the first connecting hose 12 and the second connecting hose 15, the first connecting hose 12 and the second connecting hose 15 form a circulating flow path, so that the waste of water resources for cooling and heat dissipation is reduced, the device is more environment-friendly, and the industrial production cost is reduced.
The heat dissipation mechanism includes grid box 11, and grid box 11 fixed connection is in one side at water tank 7 top, and first coupling hose 12 and second coupling hose 15 all run through the inside of grid box 11, and the another side of grid box 11 is provided with holds box 16, and the inside that holds box 16 is provided with first fan 13, and the another side that holds box 16 is provided with first filter screen 14.
The first fan 13 works to radiate the water flowing through the first connecting hose 12 and the second connecting hose 15, so that the water flow temperature is reduced, the twice radiating treatment is performed, the water flow temperature is reduced better, and the cooling effect on the forging head 5 is improved.
The plurality of heat radiating fins 20 are arranged at regular intervals along the surface of the hairpin tube 10.
During operation, after placing the gear steel that needs forging and pressing on placing bench mechanism 4, can drive forging head 5 through hydraulic telescoping rod 3 is flexible to go up and down, and then forge gear steel, pump 8 work, after the rivers of inlet tube 9 extraction water tank 7 inner chamber, first coupling hose 12 is in the middle of the inner chamber of cooling circulation chamber 6 with rivers injection, and then cool down the cooling to forging head 5 in the use, the higher rivers of temperature reentrant water tank 7's inner chamber behind the heat transfer is in the middle of through second coupling hose 15, work through second fan 18, can pour into the inside of U-shaped pipe 10 with the air current, heat transfer through a plurality of fin 20, can cool off the inner chamber of water tank 7, rivers form circulation flow path at first coupling hose 12 and second coupling hose 15 when the inside of second coupling hose 15 is used in the flow, reduce the waste of the water resource of cooling, and first fan 13 work, can cool down the rivers flow temperature to first coupling hose 12 and second coupling hose 15, twice heat dissipation is handled, better to forging head 5 cools off.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (7)
1. The utility model provides a gear forging forming device, includes bottom plate (1) and cooling body, its characterized in that: one end of the upper surface of the bottom plate (1) is fixedly connected with a support frame (2), the top of the inner wall of the support frame (2) is vertically and fixedly connected with a hydraulic telescopic rod (3), and the bottom end of the hydraulic telescopic rod (3) is fixedly connected with a forging head (5);
the cooling mechanism comprises a water tank (7), the water tank (7) is fixedly connected to the other end of the upper surface of the bottom plate (1), a U-shaped pipe (10) is fixedly connected to an inner cavity of the water tank (7), two ends of the U-shaped pipe (10) extend to the outside of the water tank (7), a fixing box (17) is fixedly connected to the top end of the U-shaped pipe (10), a second fan (18) is arranged on the fixing box (17), and a second filter screen (19) is arranged on the other side surface of the fixing box (17);
the U-shaped pipe (10) is located the surface of water tank (7) inner chamber is provided with a plurality of fin (20), the surface of water tank (7) is provided with to forging and pressing head (5) inside circulation water injection's water pump mechanism, be provided with heat dissipation mechanism on the water pump mechanism.
2. The gear forging forming apparatus as recited in claim 1, wherein: one end of the upper surface of the bottom plate (1) is fixedly connected with a placing table mechanism (4), and the placing table mechanism (4) is positioned below the forging head (5).
3. The gear forging forming apparatus as recited in claim 1, wherein: the water pump mechanism comprises a water pump (8), the water pump (8) is fixedly connected to the other side of the top of the water tank (7), a water inlet of the water pump (8) is communicated with the bottom of an inner cavity of the water tank (7) through a water inlet pipe (9), a cooling circulation cavity (6) is formed in the forging head (5), a water outlet of the water pump (8) is communicated with a first connecting hose (12), and the other end of the first connecting hose (12) is communicated with the inner cavity of the cooling circulation cavity (6).
4. A gear forging forming apparatus according to claim 3, wherein: the top of forging and pressing head (5) be provided with second coupling hose (15) of cooling circulation chamber (6) inner chamber top intercommunication, the other end of second coupling hose (15) with the top intercommunication of water tank (7) inner chamber.
5. The gear forging forming apparatus as set forth in claim 4, wherein: the heat dissipation mechanism comprises a grid box (11), the grid box (11) is fixedly connected to one side of the top of the water tank (7), a first connecting hose (12) and a second connecting hose (15) penetrate through the inside of the grid box (11), a containing box (16) is arranged on the other side face of the grid box (11), a first fan (13) is arranged in the containing box (16), and a first filter screen (14) is arranged on the other side face of the containing box (16).
6. The gear forging forming apparatus as recited in claim 1, wherein: the bottom end of the U-shaped pipe (10) is fixedly connected with a dust screen (21).
7. The gear forging forming apparatus as recited in claim 1, wherein: the radiating fins (20) are uniformly distributed and arranged at intervals along the surface of the U-shaped pipe (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320726284.7U CN220127532U (en) | 2023-04-06 | 2023-04-06 | Gear forging forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320726284.7U CN220127532U (en) | 2023-04-06 | 2023-04-06 | Gear forging forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220127532U true CN220127532U (en) | 2023-12-05 |
Family
ID=88954312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320726284.7U Active CN220127532U (en) | 2023-04-06 | 2023-04-06 | Gear forging forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220127532U (en) |
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2023
- 2023-04-06 CN CN202320726284.7U patent/CN220127532U/en active Active
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| GR01 | Patent grant |