CN220114877U

CN220114877U - Semi-automatic packing apparatus of plastics protection support

Info

Publication number: CN220114877U
Application number: CN202321552041.2U
Authority: CN
Inventors: 倪振国; 李广盛; 裴伟民
Original assignee: Dalian Puyang Railway Vehicle Parts Co ltd
Current assignee: Dalian Puyang Railway Vehicle Parts Co ltd
Priority date: 2023-06-19
Filing date: 2023-06-19
Publication date: 2023-12-01
Anticipated expiration: 2033-06-19

Abstract

The utility model relates to a semi-automatic packing device of a plastic protection support, which comprises: the device comprises a base, a main body frame, a rotary platform, a miniature stepping motor, a PVC winding film, a supporting disc, a fixed column, a foot switch and a lifting system; the base is provided with a main body frame; the upper end of the main body frame is provided with internal threads; the top of the main body frame is provided with a lifting system; a rotating platform is arranged at the top of the lifting system; a miniature stepping motor is arranged on the bottom surface of the rotary platform; the output end of the miniature stepping motor is connected with the bottom surface of the rotary platform; the side surface of the main body frame is provided with a connecting piece; the end part of the connecting piece is provided with a supporting disc; the support disc is provided with a fixed column; PVC winding films are sleeved on the fixing columns; a foot switch is arranged at a position, close to the main body frame, on the base; the foot switch is electrically connected with the miniature stepping motor. The utility model improves the production efficiency, reduces the labor intensity and improves the quality, the stability and the safety of the packaging operation.

Description

Semi-automatic packing apparatus of plastics protection support

Technical Field

The utility model relates to the technical field of semi-automatic production auxiliary equipment, in particular to a semi-automatic packing device for a plastic protection support.

Background

At present, after injection molding is finished, the traditional plastic protection support series products are packaged by manual film winding and carton adding, firstly, the plastic protection support products are stacked and placed in a stacking manner, every 10 plastic protection support products are stacked, 4 plastic protection support products are stacked into a packaging unit, then the plastic protection support series products are subjected to integral film covering operation by using the PVC winding films, then the plastic protection support series products are placed into a carton bottom box, a carton cover is covered, and then the packaging machine is used for packaging the integral cartons. If the integral type carton package is adopted, the package cost is high, and the time and the labor are consumed for unpacking when a customer uses the carton package, so that the labor cost is increased, and the unpacked carton package is required to be stored separately in a region. The remaining products cannot be temporarily stored, so that the difficulty of turnover and storage and the management cost are increased.

Disclosure of Invention

The utility model mainly solves the technical problems that the plastic protection support product packaging in the prior art is time-consuming and labor-consuming and has potential safety hazards and the like, and provides the semi-automatic packaging device for the plastic protection support.

The utility model provides a semi-automatic packing device of a plastic protection support, which comprises: the device comprises a base, a main body frame, a rotary platform, a miniature stepping motor, a PVC winding film, a supporting disc, a fixed column, a foot switch and a lifting system;

the base is provided with a main body frame; the upper end of the main body frame is provided with internal threads; the top of the main body frame is provided with a lifting system; a rotating platform is arranged at the top of the lifting system; a miniature stepping motor is arranged on the side face of the main body frame; the output end of the miniature stepping motor is connected with the bottom surface of the rotary platform;

the side surface of the main body frame is provided with a connecting piece; the end part of the connecting piece is provided with a supporting disc; the support disc is provided with a fixed column; PVC winding films are sleeved on the fixing columns;

a foot switch is arranged at a position, close to the main body frame, on the base; the foot switch is electrically connected with the miniature stepping motor.

Further, a limiting device is arranged between the lifting system and the rotating platform.

Further, the PVC winding film both ends are set up on the fixed column through spacing buckle.

Further, the lifting system comprises a threaded rod; the external thread of the threaded rod is matched with the internal thread of the main body frame.

Further, the main body frame is made of white steel.

Further, the base of the micro stepping motor is arranged on the side face of the main body frame.

Further, the bottom of the base is provided with a fixed mounting plate, and the fixed mounting plate is arranged on the ground.

Further, the rotary platform is circular; the rotary platform is made of white steel materials.

Further, a thrust bearing is arranged in the supporting disc.

Further, a tension sensor is arranged in the supporting disc.

Compared with the prior art, the semi-automatic packing device for the plastic protection support has the following advantages:

1. according to the utility model, two semi-automatic packaging devices or a plurality of semi-automatic packaging devices are distributed in the operation area side by side or circumferentially, so that the production operation of one person and multiple machines can be realized, and the working efficiency is greatly improved.

2. The film winding operation is improved from the original manual operation to the semi-automatic operation, so that the production efficiency is improved, the labor intensity is reduced, and the quality, the stability and the safety of the packaging operation are improved.

3. The whole equipment uses plastic pipe and plastic wrap angle to protect and isolate, and the miniature motor is provided with a pressure sensor controller and an emergency stop control system, so that the operation safety of operators can be ensured, and the safety of the equipment is improved.

Drawings

FIG. 1 is a schematic diagram of a semi-automatic packing device of a plastic protective tray of the utility model;

FIG. 2 is a side view of the semi-automatic bagging apparatus of the present utility model with a plastic protective tray;

FIG. 3 is a single machine operation diagram of the semi-automatic packing device of the plastic protective bracket of the utility model;

FIG. 4 is a top view of a semi-automatic plastic protective tray packing device of the present utility model in a single person multiple machine operation;

FIG. 5 is a schematic illustration of a single person multiple machine operation of the semi-automatic plastic protective tray packing device of the present utility model;

reference numerals: 1. a base; 2. a main body frame; 3. rotating the platform; 4. a plastic protective support; 5. a limiting device; 6. a micro stepping motor; 7. limiting buckle; 8. PVC winding film; 9. a support disc; 10. fixing the column; 11. a foot switch; 12. a lifting system; 13. and fixing the mounting plate.

Detailed Description

In order to make the technical problems solved by the utility model, the technical scheme adopted and the technical effects achieved clearer, the utility model is further described in detail below with reference to the accompanying drawings and the embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the matters related to the present utility model are shown in the accompanying drawings.

As shown in fig. 1-2, the semi-automatic packaging device for plastic protection support provided by the embodiment of the utility model comprises: the device comprises a base 1, a main body frame 2, a rotary platform 3, a micro stepping motor 6, a PVC winding film 8, a supporting disc 9, a fixed column 10, a foot switch 11 and a lifting system 12;

the base 1 is provided with a main body frame 2; an internal thread is arranged in the upper end of the main body frame 2; a lifting system 12 is arranged at the top of the main body frame 2; a rotating platform 3 is arranged at the top of the lifting system 12; the lifting system 12 is in threaded connection with the rotary platform 3; the outer side surface of the upper end of the main body frame 2 is provided with a micro stepping motor 6; the base of the micro stepping motor is arranged on the side surface of the main body frame 2. The output end of the miniature stepping motor 6 is connected with the bottom surface of the rotary platform 3, the lifting system 12 is a threaded lifting system, and the lifting system 12 comprises a threaded rod; the lifting system 12 controls a threaded rod to move up and down along a threaded track through the micro stepping motor 6 in the main body frame 2, and the external thread of the threaded rod is matched with the internal thread of the main body frame 2. The rotary platform 3 is circular and is connected with a threaded lifting system, the rotary platform 3 is lifted according to a certain displacement in the process of rotation, a limiting device 5 is arranged between the lifting system 12 and the rotary platform 3, and a reciprocating lifting function is realized through a miniature stepping motor 6. The rotary platform 3 is made of white steel, so that the integral strength is ensured, rust and corrosion prevention can be ensured, deformation can be avoided in the long-term use process, and the stability and the durability are improved. A rotating platform 3 is arranged at the top of the lifting system 12; the micro stepping motor 6 rotates to drive the rotating platform 3 to rotate so as to drive the lifting system 12 to move, when the threaded rod rises to the upper limit position of the limiting device 5, resistance is generated to stop the threaded rod, the micro stepping motor 6 reversely rotates to drive the threaded rod to move downwards, when the threaded rod moves to the lower limit position of the limiting device 5, the threaded rod stops again and moves reversely, the vertical movement is realized, the stroke of the vertical movement of the rotating platform 3 is controlled through the upper limit position and the lower limit position of the limiting device 5, namely the winding film can be wound, the height is the integral height of the product, the integral wrapping of the whole pile of products is ensured, and if the model is replaced, the position of the limiting device 5 can be adjusted to control the stroke, so that the general package of the similar products is realized.

The side surface of the main body frame 2 is provided with a connecting piece; the end part of the connecting piece is provided with a supporting disc 9; the support disc 9 is provided with a fixed column 10; the PVC winding film 8 is sleeved on the fixing column 10, and two ends of the PVC winding film 8 are arranged on the fixing column 10 through limiting buckles 7; the inside of the supporting disc 9 is provided with a thrust bearing which is in a ring shape. A tension sensor is arranged in the supporting disc 9; the tension sensor is a miniature force controller and has a pressure relief function. The PVC winding film 8 is manually guided to be coated on a product, and then the miniature stepping motor 6 drives the rotary platform 3 to rotate, so that the PVC winding film 8 is continuously output, the product is wound in multiple layers, the tension sensor ensures that the force unloading device releases pressure when the PVC winding film 8 receives large resistance, the PVC winding film 8 is ensured not to deform and is stretched in elastic deformation, and the stability and efficiency of the output of the PVC winding film 8 are ensured.

A foot switch 11 is arranged on the base 1 at a position close to the main body frame 2; the foot switch 11 is electrically connected with the micro stepping motor 6. The stepping type action of the rotary platform 3 is realized by manually stepping on the foot switch 11, the lifting position of the lifting system 2 is controlled through the limiting device, the reciprocating lifting is realized, the rotation and lifting actions are linked, the stepping type operation is safe and reliable, the following stop and the following action can be realized according to the production condition, and the safety is greatly improved.

The main body frame 2 is made of white steel, a fixed mounting plate is arranged at the bottom of the base 1 and is arranged on the ground of a workshop, and an iron plate is adopted as the main body frame and is inlaid in the ground of the workshop. The main body frame 2 is manufactured by welding a white steel round tube, the base 1 is manufactured by ductile cast iron for weighing and stabilizing, and a steel fixed mounting plate is additionally arranged, so that the positioning is facilitated, and the reserved mounting position is formed for future full-automatic production.

The main body frame 2 is connected with the base 1 through fastening screws, so that the stability of the whole tool in the operation process is ensured.

The whole design of the equipment of the utility model is provided with the positioning holes and the limiting grooves reserved on the base 1 and the supporting disc 9, so that hardware preparation is realized for future upgrading systems and full-automatic production, the workshop layout can be integrally improved through a plurality of positioning holes, the foundation is provided for future intelligent workshops, and the limiting grooves can be used as the reference of reasonably distributing equipment when a plurality of tools of the workshops are used in parallel.

The working principle of the semi-automatic packing device of the plastic protection support of the utility model is as follows: the main body frame 2 is manufactured by welding a white steel round tube, is safe and firm, durable and corrosion-free, the base 1 is partially cast and molded by ductile cast iron, and is manufactured by machining, the weight of the main body frame is enough to weigh the stability of the whole main body frame 2, the main body frame 2 is arranged on the base 1 through fastening screws, and a steel fixed mounting plate is additionally arranged, so that the main body frame is convenient to position and reserve a mounting position for future full-automatic production; the rotating platform 3 for receiving the plastic protection support product is connected with the lifting system 12 through threads, the lifting system comprises a threaded rod, the external threads of the threaded rod are matched with the internal threads of the main body frame 2, the lifting system 12 is driven by the rotation of the rotating platform 3 while rotating in a threaded track, the micro stepping motor 6 is started and positively and negatively rotated under the control of the limiting device and the pedal, namely, after the lifting system 12 rotates to a certain position, the rotating platform 3 is limited by the limiting device 5, the limiting device is provided with an up-and-down gear, the threaded rod is lifted or lowered to a position gear, the limiting device 5 can generate resistance to the threaded rod to stop and reversely move, so that the lifting system can realize up-and-down reciprocating motion, and the moving stroke is the height of the plastic protection support product stack. Every 10 plastic protection supports 4 are stacked, every 4 plastic protection supports 4 are a packaging unit, firstly, the plastic protection supports 4 of the packaging units are stacked on the rotating platform 3, then the PVC winding film 8 is manually pulled to perform semi-automatic film coating operation, when the rotating platform 3 is manually controlled to rotate for one circle, after the PVC winding film 8 is fixed for one circle, the foot switch 11 is stepped down, the micro stepping motor 6 drives the rotating platform 3 to rotate, the lifting system 12 automatically lifts, the lifting stroke is controlled through the limiting device 5, the micro stepping motor 6 is driven to complete forward and backward rotation, the micro stepping motor 6 drives the rotating platform 3 to complete forward and backward rotation, and the whole up-down comprehensive film coating operation of the packaging units is completed through lifting and forward and backward rotation. The PVC winding film 8 is arranged on the fixing column 10 in a whole roll, the fixing column 10 and the supporting disc 9 are welded at one end of the main body frame 2 in an electric welding mode through limiting buckles 7 at two ends of the fixing column. As shown in figures 3-4, in order to improve the production operation efficiency, two semi-automatic packaging devices or a plurality of semi-automatic packaging devices are arranged side by side or circumferentially distributed in an operation area, so that the production operation of one person and multiple machines can be realized, and the work efficiency is greatly improved. The film winding operation is improved from original manual operation to semi-automatic operation, so that the labor intensity is reduced while the production efficiency is improved, and meanwhile, the quality, stability and safety of the packaging operation are improved. The semi-automatic packaging equipment for auxiliary operation can be provided with a set of PVC winding mounting columns and a plurality of sets of rotating platforms, so that the cost can be reduced. The whole equipment uses plastic pipe and plastic wrap angle to protect and isolate, and the miniature motor is provided with a pressure sensor controller and an emergency stop control system, so that the operation safety of operators can be ensured, and the safety of the equipment is improved. In the scheme of the design, a steel fixed mounting plate is provided, mounting holes are reserved on the mounting plate, positioning mounting holes and limiting holes are reserved on the base part of the semi-automatic packaging equipment, and a space reserved for upgrading and reforming of a full-automatic production line is reserved for future upgrading of an electric control system.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments is modified or some or all of the technical features are replaced equivalently, so that the essence of the corresponding technical scheme does not deviate from the scope of the technical scheme of the embodiments of the present utility model.

Claims

1. Semi-automatic packing apparatus of plastics protection support, its characterized in that includes: the device comprises a base (1), a main body frame (2), a rotary platform (3), a micro stepping motor (6), a PVC winding film (8), a supporting disc (9), a fixed column (10), a foot switch (11) and a lifting system (12);

the base (1) is provided with a main body frame (2); the upper end of the main body frame (2) is provided with internal threads; a lifting system (12) is arranged at the top of the main body frame (2); a rotary platform (3) is arranged at the top of the lifting system (12); a miniature stepping motor (6) is arranged on the side surface of the main body frame (2); the output end of the miniature stepping motor (6) is connected with the bottom surface of the rotary platform (3);

the side surface of the main body frame (2) is provided with a connecting piece; the end part of the connecting piece is provided with a supporting disc (9); a fixed column (10) is arranged on the supporting disc (9); PVC winding films (8) are sleeved on the fixing columns (10);

a foot switch (11) is arranged at a position, close to the main body frame (2), on the base (1); the foot switch (11) is electrically connected with the micro stepping motor (6).

2. Semi-automatic packing device for plastic protective trays according to claim 1, characterized in that a limiting device (5) is arranged between the lifting system (12) and the rotating platform (3).

3. The semi-automatic packing device of plastic protection support according to claim 1, wherein two ends of the PVC winding film (8) are arranged on the fixing column (10) through limiting buckles (7).

4. The semi-automatic packaging device for plastic protective trays according to claim 1, characterized in that said lifting system (12) comprises a threaded rod; the external thread of the threaded rod is matched with the internal thread of the main body frame (2).

5. The semi-automatic packing device of plastic protective brackets according to claim 1, wherein the main body frame (2) is made of white steel material.

6. The semi-automatic packing device of plastic protective trays according to claim 1, wherein the base of the micro stepping motor (6) is arranged at the side of the main body frame (2).

7. The semi-automatic packing device of the plastic protective tray according to claim 1, wherein a fixed mounting plate (13) is arranged at the bottom of the base (1); the fixed mounting plate (13) is arranged on the ground.

8. Semi-automatic packing device of plastic protective trays according to claim 1, characterized in that the rotating platform (3) is circular; the rotary platform (3) is made of white steel materials.

9. Semi-automatic packing device for plastic protective trays according to claim 1, characterized in that the supporting disc (9) is internally provided with thrust bearings.

10. The semi-automatic packing device of plastic protective trays according to claim 1, wherein a tension sensor is arranged inside the supporting disc (9).