CN220114698U - Front cabin support rod assembly - Google Patents
Front cabin support rod assembly Download PDFInfo
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- CN220114698U CN220114698U CN202321607575.0U CN202321607575U CN220114698U CN 220114698 U CN220114698 U CN 220114698U CN 202321607575 U CN202321607575 U CN 202321607575U CN 220114698 U CN220114698 U CN 220114698U
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- 239000006096 absorbing agent Substances 0.000 claims abstract description 30
- 230000035939 shock Effects 0.000 claims abstract description 30
- 230000003014 reinforcing effect Effects 0.000 claims description 49
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 14
- 230000002787 reinforcement Effects 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
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Abstract
Description
技术领域Technical field
本实用新型属于汽车零部件技术领域,具体涉及一种前机舱支撑杆总成。The utility model belongs to the technical field of automobile parts, and specifically relates to a front cabin support rod assembly.
背景技术Background technique
机舱支撑杆总成作为一种常用的连接结构,在整车中起着加强前舱总成,加强前减振器安装板总成的动刚度等作用。传统的机舱支撑杆大多采用圆形钢管,圆形钢管的两端对应的与左前减振器安装板和右前减振器安装板焊接连接,来提升前端横摆的稳定性以及前减震器安装板总成的动刚度等性能。该结构中,仅通过单根支撑杆来完成前舱总成结构强度的加强,强度提升的效果有限;另外该结构因局限于圆形钢管的结构形式,无法为机舱内其他的零件提供有效的安装点,不利于其它零部件的布置和安装。As a commonly used connection structure, the cabin support rod assembly plays a role in strengthening the front cabin assembly and strengthening the dynamic stiffness of the front shock absorber mounting plate assembly in the vehicle. Traditional cabin support rods mostly use circular steel pipes. The two ends of the circular steel pipes are welded to the left front shock absorber mounting plate and the right front shock absorber mounting plate to improve the stability of the front end yaw and the installation of the front shock absorber. Dynamic stiffness and other properties of the plate assembly. In this structure, only a single support rod is used to strengthen the structural strength of the front cabin assembly, and the effect of strength improvement is limited; in addition, the structure is limited to the structural form of circular steel tubes and cannot provide effective support for other parts in the cabin. The mounting point is not conducive to the layout and installation of other parts.
为此,有必要对现有前机舱支撑杆总成结构进行优化设计,以求能够提升前机舱整体的结构强度;同时,能够利于前机舱内其它零部件的布置和安装,简化结构,减低成本。For this reason, it is necessary to optimize the design of the existing front engine room support rod assembly structure in order to improve the overall structural strength of the front engine room; at the same time, it can facilitate the arrangement and installation of other parts in the front engine room, simplify the structure, and reduce costs. .
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种前机舱支撑杆总成,结构简单,能够有效提升前机舱整体的结构强度,同时能够利于前机舱内其它零部件的布置和安装,减低成本。In view of this, the purpose of this utility model is to provide a front engine room support rod assembly with a simple structure, which can effectively improve the overall structural strength of the front engine room, and at the same time facilitate the arrangement and installation of other parts in the front engine room and reduce costs.
为实现上述目的,本实用新型提供如下技术方案:一种前机舱支撑杆总成,包括:横梁本体,横梁本体的两端分别对应的与左前减振器安装板和右前减振器安装板连接,且横梁本体宽度方向的截面形状为矩形;加强梁,所述加强梁设于横梁本体的中部,且其一端与横梁本体连接,另一端与汽车的前围总成连接。In order to achieve the above purpose, the present utility model provides the following technical solution: a front cabin support rod assembly, including: a crossbeam body, the two ends of the crossbeam body are respectively connected to the left front shock absorber mounting plate and the right front shock absorber mounting plate. , and the cross-sectional shape in the width direction of the cross-beam body is rectangular; a reinforcing beam, the reinforcing beam is located in the middle of the cross-beam body, and one end thereof is connected to the cross-beam body, and the other end is connected to the front wall assembly of the car.
进一步,所述加强梁固定连接于横梁本体的后侧面上,整体呈T型结构,并于加强梁与横梁本体连接处的横向两侧分别固定连接有加强件。Furthermore, the reinforcing beam is fixedly connected to the rear side of the crossbeam body, and the overall structure is T-shaped, and reinforcements are fixedly connected to both sides of the connection between the reinforcing beam and the crossbeam body.
进一步,所述加强梁两侧的加强件相对加强梁的中心对称布置。Further, the reinforcing members on both sides of the reinforcing beam are arranged symmetrically with respect to the center of the reinforcing beam.
进一步,所述加强梁对应汽车前围总成的一端与前围总成的流水槽支撑架固定连接。Further, one end of the reinforcing beam corresponding to the automobile front wall assembly is fixedly connected to the gutter support frame of the front wall assembly.
进一步,所述横梁本体的两端分别对应的开设有上下贯穿的用于与左前减振器安装板连接的安装孔Ⅰ和用于与右前减振器安装板连接的安装孔Ⅱ。Furthermore, the two ends of the cross member body are respectively provided with a mounting hole I for connecting to the left front shock absorber mounting plate and a mounting hole II for connecting to the right front shock absorber mounting plate that penetrates up and down.
进一步,所述横梁本体内对应安装孔Ⅰ的位置设有加强套管Ⅰ,加强套管Ⅰ的一端与横梁本体固定连接,另一端与横梁本体的内侧面留有间隙;Further, a reinforcing sleeve I is provided in the beam body corresponding to the mounting hole I. One end of the reinforcing sleeve I is fixedly connected to the beam body, and the other end leaves a gap with the inner side of the beam body;
所述横梁本体内对应安装孔Ⅱ的位置设有加强套管Ⅱ,加强套管Ⅱ的一端与横梁本体固定连接,另一端与横梁本体的内侧面留有间隙。A reinforcing sleeve II is provided in the beam body corresponding to the mounting hole II. One end of the reinforcing sleeve II is fixedly connected to the beam body, and the other end leaves a gap with the inner side of the beam body.
进一步,所述横梁本体两端的安装孔Ⅰ和安装孔Ⅱ分别均沿横梁本体的宽度方向并排的设置为两个;所述加强套管Ⅰ和加强套管Ⅱ均为一体件,并对应安装孔Ⅰ和安装孔Ⅱ的个数开设有对应的通孔。Furthermore, two mounting holes I and two mounting holes II at both ends of the beam body are arranged side by side along the width direction of the beam body; the reinforcing sleeve I and the reinforcing sleeve II are both one piece and correspond to the mounting holes. There are corresponding through holes for the number of mounting holes I and II.
进一步,所述横梁本体的侧面上固定连接有多个用于为前机舱零部件提供安装点的拉铆螺母。Furthermore, a plurality of blind rivet nuts for providing mounting points for front cabin components are fixedly connected to the side of the cross member body.
进一步,所述横梁本体和加强梁均为铝合金型材。Furthermore, both the beam body and the reinforcing beam are aluminum alloy profiles.
与现有技术相比,本实用新型有益效果如下:Compared with the existing technology, the beneficial effects of this utility model are as follows:
本实用新型中,横梁本体宽度方向的截面形状为矩形,即其外周侧面为平面,利于为前机舱内其它零部件结构提供可靠的安装点;通过在横梁本体的中部设置加强梁,可以在原有基础上进一步提升前机舱的整体结构强度;具体的,通过将横梁本体的中部与汽车前围总成连接,利于在横梁本体、汽车前围板、以及左前减振器安装板和右前减振器安装板等结构之间形成类三角形结构,提高整体的抗扭强度和抵抗正面变形的能力;同时,设置在中部利于形成相对的对称布置,分布合理,结构简单。In this utility model, the cross-sectional shape in the width direction of the cross-beam body is rectangular, that is, its outer peripheral side is flat, which is beneficial to providing reliable installation points for other component structures in the front engine room; by arranging a reinforcing beam in the middle of the cross-beam body, the original On the basis of this, the overall structural strength of the front cabin is further improved; specifically, by connecting the middle part of the cross member body with the car front wall assembly, it is beneficial to install the cross member body, the car front wall panel, the left front shock absorber mounting plate and the right front shock absorber. A triangular-like structure is formed between the mounting plates and other structures, which improves the overall torsional strength and the ability to resist frontal deformation; at the same time, being set in the middle facilitates the formation of a relatively symmetrical arrangement, reasonable distribution, and simple structure.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects, and features of the present invention will be set forth in the description that follows, and to the extent that they will be apparent to those skilled in the art based on an examination of the following, or can be Learn from the practice of this utility model. The objects and other advantages of the present invention can be achieved and obtained by the following description.
附图说明Description of the drawings
图1为本实用新型整体结构示意图Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为加强梁与横梁本体连接的俯视示意图Figure 2 is a top view of the connection between the reinforcing beam and the beam body.
图3横梁本体左视示意图Figure 3 Schematic diagram of the left side of the beam body
图4为加强套管Ⅰ和加强套管Ⅱ的轴侧结构示意图Figure 4 is a schematic diagram of the shaft side structure of reinforced casing I and reinforced casing II.
附图标记:1-横梁本体;101-安装孔Ⅰ;102-安装孔Ⅱ;103-加强套管Ⅰ;104-加强套管Ⅱ;2-加强梁;3-左前减振器安装板;4-右前减振器安装板;5-前围板;6-流水槽支撑架;7-加强件;8-前舱线束安装支架;9-拉铆螺母。Reference signs: 1-crossbeam body; 101-installation hole I; 102-installation hole II; 103-reinforcement casing I; 104-reinforcement casing II; 2-reinforcement beam; 3-left front shock absorber mounting plate; 4 -Right front shock absorber mounting plate; 5-front apron; 6-gutter support frame; 7-reinforcement parts; 8-front cabin wiring harness installation bracket; 9-rivet nut.
具体实施方式Detailed ways
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅用于说明本实用新型的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments are only used to illustrate the basic concept of the present invention. The following embodiments and the features in the embodiments can be combined with each other as long as there is no conflict.
请参阅图1-4,一种前机舱支撑杆总成,包括:横梁本体1,横梁本体1的两端分别对应的与左前减振器安装板3和右前减振器安装板4连接,如焊接等,左前减振器安装板3和右前减振器安装板4一般为高压真空薄壁铸铝件,通过横梁本体1的连接提升二者稳定度;且横梁本体1宽度方向的截面形状为矩形,即其外周侧面为平面,利于为前机舱内其它零部件结构提供可靠的安装点;加强梁2,所述加强梁2设于横梁本体1的中部,且其一端与横梁本体1连接,另一端与汽车的前围总成连接;通过将横梁本体1的中部与汽车前围总成连接,利于在横梁本体1、汽车前围板5、以及左前减振器安装板3和右前减振器安装板4等结构之间形成类三角形结构,提高整体的抗扭强度和抵抗正面变形的能力;同时,设置在中部利于形成相对的对称布置,分布合理,结构简单。Please refer to Figure 1-4. A front cabin support rod assembly includes: a crossbeam body 1. The two ends of the crossbeam body 1 are respectively connected to the left front shock absorber mounting plate 3 and the right front shock absorber mounting plate 4, as shown in Welding, etc., the left front shock absorber mounting plate 3 and the right front shock absorber mounting plate 4 are generally high-pressure vacuum thin-walled aluminum castings, and the stability of the two is improved through the connection of the cross beam body 1; and the cross-sectional shape in the width direction of the cross beam body 1 is rectangular, That is, its outer circumferential side is flat, which is beneficial to providing reliable installation points for other component structures in the front cabin; reinforcement beam 2, the reinforcement beam 2 is located in the middle of the crossbeam body 1, and one end thereof is connected to the crossbeam body 1, and the other end is connected to the crossbeam body 1. Connected to the front wall assembly of the car; by connecting the middle part of the cross member body 1 to the car front wall assembly, it is convenient to install the cross member body 1, the car front wall panel 5, the left front shock absorber mounting plate 3 and the right front shock absorber. A triangular-like structure is formed between plates 4 and other structures to improve the overall torsional strength and ability to resist frontal deformation; at the same time, being arranged in the middle is conducive to forming a relatively symmetrical arrangement, with reasonable distribution and simple structure.
本实施例中,所述加强梁2固定连接于横梁本体1的后侧面上,一般为焊接连接,整体呈T型结构,T型结构结构简单;并于加强梁2与横梁本体1连接处的横向两侧分别固定连接有加强件7,如焊接,这里的横向指汽车车身的横向,也即加强梁2的宽度方向,通过设置加强件7利于进一步提升整体结构的强度。In this embodiment, the reinforcing beam 2 is fixedly connected to the rear side of the crossbeam body 1, usually by welding, and has a T-shaped structure as a whole. The T-shaped structure is simple; and at the connection between the reinforcing beam 2 and the crossbeam body 1 Reinforcing members 7 are fixedly connected to both sides of the transverse side, such as by welding. The transverse direction here refers to the transverse direction of the automobile body, that is, the width direction of the reinforcing beam 2. The arrangement of the reinforcing members 7 is conducive to further improving the strength of the overall structure.
本实施例中,所述加强梁2两侧的加强件7相对加强梁2的中心对称布置,也即沿加强梁2的中轴线左右对称,结构紧;同时由于加强梁2与横梁本体1具有T型结构,加强件7的两端具有45度切口,对称布置利于加强件7的下料加工,提升通用性。In this embodiment, the reinforcing members 7 on both sides of the reinforcing beam 2 are arranged symmetrically with respect to the center of the reinforcing beam 2, that is, they are symmetrical along the central axis of the reinforcing beam 2 and have a tight structure; at the same time, since the reinforcing beam 2 and the cross beam body 1 have T-shaped structure, both ends of the reinforcement 7 have 45-degree cuts, and the symmetrical arrangement facilitates the blanking processing of the reinforcement 7 and improves versatility.
本实施例中,所述加强梁2对应汽车前围总成的一端与前围总成的流水槽支撑架6固定连接;流水槽支撑架6使流水槽本体、前围板5与流水槽支架之间围成环状加强结构,但是对于车辆的行人保护性能而言,要求流水槽结构刚度越弱越好,流水槽支撑架6结构强度较弱,便导致前风挡下横梁X向刚度不足,在与发动机激励一致时,便引起前风挡X向振动,最终会引起低频轰鸣声,这里通过将加强梁2连接在流水槽支撑架6上既增强了横梁本体1的结构强度,同时又可以增强流水槽支撑架6的结构刚度,进而减少NVH。In this embodiment, one end of the reinforcing beam 2 corresponding to the automobile cowl assembly is fixedly connected to the gutter support frame 6 of the cowl assembly; the gutter support frame 6 connects the gutter body, the dash panel 5 and the gutter bracket. A ring-shaped reinforcement structure is formed between them. However, for the pedestrian protection performance of the vehicle, the weaker the structural rigidity of the gutter, the better. The structural strength of the gutter support frame 6 is weak, which leads to insufficient X-direction stiffness of the lower beam of the front windshield. When it is consistent with the engine excitation, it will cause the front windshield to vibrate in the The structural rigidity of the gutter support frame 6 can thereby reduce NVH.
本实施例中,所述横梁本体1的两端分别对应的开设有上下贯穿的用于与左前减振器安装板3连接的安装孔Ⅰ101和用于与右前减振器安装板4连接的安装孔Ⅱ102;通过预设安装孔利于实现与左前减振器安装板3和右前减振器安装板4的可拆卸连接,提升可装配性,简化生产工艺。In this embodiment, the two ends of the cross member body 1 are respectively provided with mounting holes I101 for connecting to the left front shock absorber mounting plate 3 and a mounting hole I101 for connecting to the right front shock absorber mounting plate 4. Hole II 102; The preset mounting holes facilitate the detachable connection with the left front shock absorber mounting plate 3 and the right front shock absorber mounting plate 4, thereby improving assemblyability and simplifying the production process.
本实施例中,所述横梁本体1内对应安装孔Ⅰ101的位置设有加强套管Ⅰ103,加强套管Ⅰ103的一端与横梁本体1固定连接,一般为焊接,另一端与横梁本体1的内侧面留有间隙,该间隙优选0.5-1.5mm之间;In this embodiment, a reinforcing sleeve I103 is provided in the beam body 1 at a position corresponding to the mounting hole I101. One end of the reinforcing sleeve I103 is fixedly connected to the beam body 1, usually by welding, and the other end is connected to the inner side of the beam body 1. There is a gap, which is preferably between 0.5-1.5mm;
所述横梁本体内对应安装孔Ⅱ102的位置设有加强套管Ⅱ104,加强套管Ⅱ104的一端与横梁本体1固定连接,一般为焊接,另一端与横梁本体1的内侧面留有间隙(参阅图3中R处),该间隙优选0.5-1.5mm之间;A reinforcing sleeve II 104 is provided in the beam body corresponding to the mounting hole II 102. One end of the reinforcing sleeve II 104 is fixedly connected to the beam body 1, usually by welding, and there is a gap between the other end and the inner side of the beam body 1 (refer to the figure) (R in 3), the gap is preferably between 0.5-1.5mm;
此结构设计中,通过在对应安装孔的位置设置加强套管可以提升横梁本体1安装点的结构强度,避免在打螺栓时扭转力过大破坏横梁本体1;同时,通过一侧预留间隙,可以改善装配性,通过螺栓的预紧力补偿预留的间隙。In this structural design, the structural strength of the mounting point of the crossbeam body 1 can be improved by setting reinforcing sleeves at the positions corresponding to the mounting holes to avoid damaging the crossbeam body 1 due to excessive torsional force when bolting; at the same time, a gap is reserved on one side. It can improve the assembly and compensate for the reserved gap through the pre-tightening force of the bolts.
本实施例中,所述横梁本体1两端的安装孔Ⅰ101和安装孔Ⅱ102分别均沿横梁本体1的宽度方向并排的设置为两个,设置两个可以保证连接点的连接稳固性,同时防止转动,另外两个不会占用太大的空间,当然当布置位置足够时也可适应性的增加个数;所述加强套管Ⅰ103和加强套管Ⅱ104均为一体件,并对应安装孔Ⅰ101和安装孔Ⅱ102的个数开设有对应的通孔,通过设置为一体件可以简化结构,简化安装;In this embodiment, two mounting holes I 101 and II 102 at both ends of the cross beam body 1 are arranged side by side along the width direction of the cross beam body 1. Setting two can ensure the connection stability of the connection point and prevent rotation at the same time. , the other two will not take up too much space. Of course, when the layout position is sufficient, the number can be increased adaptively; the reinforcing sleeve I103 and the reinforcing sleeve II104 are both one piece and correspond to the installation hole I101 and the installation hole. The number of holes II102 is provided with corresponding through holes. By setting it as one piece, the structure can be simplified and the installation can be simplified;
实际中,为了实现更好的定位,一般在横梁本体1的一端选择一个安装孔作为主定位孔,在另一端对应的选择一个孔作为副定位孔,副定位孔设计为腰型孔结构。In practice, in order to achieve better positioning, one installation hole is generally selected as the main positioning hole at one end of the beam body 1, and a corresponding hole is selected as the auxiliary positioning hole at the other end. The auxiliary positioning hole is designed as a waist-shaped hole structure.
本实施例中,所述横梁本体1的侧面上固定连接有多个用于为前机舱零部件提供安装点的拉铆螺母9;如焊接;通过预设的拉铆螺母9可以利于其它零部件的安装,如在横梁本体1一端拉铆连接有前舱线束安装支架8。In this embodiment, a plurality of blind rivet nuts 9 for providing mounting points for front cabin components are fixedly connected to the side of the crossbeam body 1; such as welding; other components can be facilitated by preset blind rivet nuts 9 For example, the front cabin wiring harness installation bracket 8 is riveted to one end of the crossbeam body 1.
本实施例中,所述横梁本体1和加强梁2均为铝合金型材,铝合金型材利汽车的轻量化设计,可减少开模成本。In this embodiment, the crossbeam body 1 and the reinforcing beam 2 are both made of aluminum alloy profiles. Aluminum alloy profiles facilitate the lightweight design of automobiles and reduce mold opening costs.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the present utility model can be modified. If the technical solution is modified or equivalently substituted without departing from the purpose and scope of the technical solution of the present utility model, it shall be covered by the claims of the present utility model.
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Effective date of registration: 20241211 Address after: 401133 No. 229, Fusheng Avenue, Jiangbei District, Chongqing Patentee after: Thalys Automobile Co.,Ltd. Country or region after: China Address before: 401135 No. 618 Liangjiang Avenue, Longxing Town, Yubei District, Chongqing Patentee before: Chongqing Celes New Energy Automobile Design Institute Co.,Ltd. Country or region before: China |