CN220113996U - Shaping equipment - Google Patents
Shaping equipment Download PDFInfo
- Publication number
- CN220113996U CN220113996U CN202321133715.5U CN202321133715U CN220113996U CN 220113996 U CN220113996 U CN 220113996U CN 202321133715 U CN202321133715 U CN 202321133715U CN 220113996 U CN220113996 U CN 220113996U
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- Prior art keywords
- shaping
- pressing
- injection molding
- signal
- molding part
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- 238000007493 shaping process Methods 0.000 title claims abstract description 71
- 238000001746 injection moulding Methods 0.000 claims abstract description 43
- 238000002347 injection Methods 0.000 claims abstract description 22
- 239000007924 injection Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims 8
- 230000006698 induction Effects 0.000 claims 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a shaping device, which is used for shaping injection molding parts, and comprises: the shaping structure comprises a profiling piece and a pressing device, wherein the profiling piece is used for shaping an injection molding part, and the pressing device is positioned above the profiling piece so as to press the injection molding part; the sensing element is used for sensing whether the pressing device presses the injection molding part or not; the control module is electrically connected with the sensing element and the pressing device; the timing element is electrically connected with the control module; the utility model provides a device for automatically shaping injection molded parts, which is characterized in that whether the injection molded parts are pressed by a pressing device or not is sensed by a sensing element, the pressing time is timed by a timing element, and after the injection molded parts are pressed by the pressing device for a certain time, the injection molded parts are loosened by the pressing device, so that the automatic shaping work of the injection molded parts is completed, the shaping time is fixed, the shaping efficiency of the injection molded parts is effectively improved, and the shaping time is not longer or shorter.
Description
Technical Field
The utility model relates to the technical field of injection molding product shaping tools, in particular to shaping equipment.
Background
At present, plastic injection molding materials are widely used in various fields. In the automotive sector in particular, a large number of plastic injection-molded parts are required for the interior of a motor vehicle. In the injection molding industry, the parts are affected by the characteristics of the raw materials, the matching of the injection molding process, the part structure, the mold processing precision and other reasons, and unavoidable deformation and warping can be generated after the injection molding of the parts, and although the deformation is not very large, the requirements on various parts are generally extremely high for some high-grade products, so that a shaping tool for correcting the plastic injection molding parts is urgently to be developed.
Chinese patent CN201900720U discloses a shaping tool for injection molding parts, wherein a positioning module is arranged on a bottom plate, and the positioning module can be distributed on the bottom plate according to the shape of the part to be positioned, so that the injection molding part can be reliably positioned and supported; the bottom plate is also provided with a plurality of mounting blocks, each mounting block is used for fixing the clamping device, the plurality of clamping devices can clamp the newly processed injection molding parts at multiple points, and the clamping devices are loosened after a period of time. The shaping tool belongs to complete manual control, the degree of automation is low, the pressing shaping time of injection molding parts is likely to be longer or shorter, shaping efficiency can be affected by longer shaping time, shaping qualification rate of injection molding parts can be reduced due to shorter shaping time, shaping is needed again, and shaping efficiency can be affected.
Disclosure of Invention
The utility model mainly aims to provide shaping equipment, and aims to effectively solve the problems of low automation degree and low shaping efficiency of shaping tools for injection molding parts in the prior art.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the utility model provides a shaping device for shaping injection molded parts, comprising:
the shaping structure comprises a profiling piece and a pressing device, wherein the profiling piece is used for shaping the injection molding part, and the pressing device is positioned above the profiling piece so as to press the injection molding part;
the sensing element is used for sensing whether the pressing device presses the injection molding part or not;
the control module is electrically connected with the sensing element and the pressing device;
the timing element is electrically connected with the control module;
the control module generates a pressing signal when sensing that the pressing device presses the injection molding part, generates a timing signal after receiving the pressing signal, starts timing after receiving the timing element, generates a timing finishing signal after reaching a preset timing time, generates a loosening signal after receiving the timing finishing signal, and loosens the injection molding part after receiving the loosening signal.
Compared with the prior art, the shaping equipment provided by the utility model has the advantages that whether the pressing device presses the injection molding part or not is sensed by the sensing element, the time of pressing is counted by the timing element, after the pressing device presses the injection molding part for a certain time, the control module generates a loosening signal and transmits the loosening signal to the pressing device, and the injection molding part is loosened after the pressing device receives the loosening signal, so that the automatic shaping work of the injection molding part is finished, the shaping time is fixed, the length of the shaping time is not longer or shorter, and the shaping efficiency of the injection molding part is effectively improved.
In a preferred embodiment, the pressing device comprises a cylinder and a pressing block, and the pressing block is connected with the driving end of the cylinder; the cylinder drives the pressing block to move linearly along the vertical direction.
In a preferred embodiment, the cylinder is a three-axis cylinder with adjustable stroke.
In a preferred embodiment, the sensing element is connected to the driving end of the cylinder, the sensing element having a sensing end; when the cylinder drives the pressing block to descend to press the injection molding part, the sensing end is abutted to the injection molding part.
In a preferred embodiment, the shaping device further comprises a solenoid valve, wherein the type of the solenoid valve is a three-position five-way middle-sealing solenoid valve; the electromagnetic valve is connected with the air cylinder through an air pipe, and the electromagnetic valve is electrically connected with the control module.
In a preferred embodiment, the setting device further comprises a two-hand operation button, and the two-hand operation button is electrically connected with the control module; when the two-hand operation button is pressed down, the two-hand operation button generates a starting signal, the control module receives the starting signal and generates a pressing signal, and the electromagnetic valve receives the pressing signal and then changes the flow direction of the air path, so that the air cylinder is controlled to drive the pressing block to press the injection molding part.
In a preferred embodiment, the shaping device further comprises a working platform, the shaping structures are multiple in number, and the shaping structures are mounted on the working platform and are uniformly distributed at intervals in a straight-line arrangement.
In a preferred embodiment, the setting device further comprises a working platform; the number of the shaping structures is multiple, and the shaping structures are arranged on the working platform and are uniformly distributed at intervals in a double-row and multiple-column mode.
In a preferred embodiment, the setting device further comprises a bracket mounted on the work platform; a plurality of pressing devices are mounted on the bracket; the electromagnetic valve is arranged on the bracket.
For a better understanding and implementation, the following drawings illustrate the utility model in detail.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic view showing the structure of a setting apparatus according to embodiment 1 of the present utility model;
FIG. 2 is an enlarged schematic view of A in FIG. 1;
FIG. 3 is a schematic view showing another visual structure of the setting apparatus according to embodiment 1 of the present utility model;
fig. 4 is a schematic diagram of the principles of the present utility model.
Reference numerals illustrate:
the device comprises a 1 shaping structure, 11 profiling parts, 12 pressing devices, 121 cylinders, 122 pressing blocks, 2 sensing elements, 21 sensing ends, 3 control modules, 4 timing elements, 5 electromagnetic valves, 6 double-hand operation buttons, 7 working platforms, 8 supports and 9 injection molding parts.
Detailed Description
In order to better illustrate the present utility model, the present utility model will be described in further detail below with reference to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the utility model, are intended to be within the scope of the embodiments of the present utility model.
The terminology used in the embodiments of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of embodiments of the utility model. As used in this application and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any or all possible combinations of one or more of the associated listed items.
When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the utility model. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the utility model as detailed in the accompanying claims. In the description of the present utility model, it should be understood that the terms "first," "second," "third," and the like are used merely to distinguish between similar objects and are not necessarily used to describe a particular order or sequence, nor should they be construed to indicate or imply relative importance. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present utility model, it should be understood that the terms "vertical," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the protection of the present utility model.
Example 1
As shown in fig. 1 to 4, the present utility model provides a setting apparatus for setting injection-molded parts 9, the setting apparatus comprising:
the shaping structure 1 comprises a profiling piece 11 and a pressing device 12, wherein the profiling piece 11 is used for shaping the injection part 9, and the pressing device 12 is positioned above the profiling piece 11 so as to press the injection part 9;
a sensing element 2 for sensing whether the pressing means 12 presses the injection molded part 9;
a control module 3 electrically connected to the sensing element 2 and the pressing device 12;
a timing element 4 electrically connected to the control module 3;
when the sensing element 2 senses that the pressing device 12 presses the injection molding part 9, a pressing signal is generated, the control module 3 receives the pressing signal and then generates a timing signal, the timing element 4 starts to count after receiving the timing element 4, a timing finishing signal is generated after reaching a preset timing time, the control module 3 receives the timing finishing signal and then generates a loosening signal, and the pressing device 12 receives the loosening signal and then loosens the injection molding part 9.
Compared with the prior art, the shaping equipment provided by the utility model has the advantages that whether the pressing device 12 presses the injection part 9 or not is sensed by the sensing element 2, the time of pressing is counted by adopting the timing element 4, after the pressing device 12 presses the injection part 9 for a certain time, the control module 3 generates a loosening signal and transmits the loosening signal to the pressing device 12, the injection part 9 is loosened after the pressing device 12 receives the loosening signal, so that the automatic shaping work of the injection part 9 is finished, the shaping time is fixed, the shaping efficiency of the injection part 9 is effectively improved, and the shaping time is not longer or shorter.
In this embodiment, the pressing device 12 includes an air cylinder 121 and a pressing block 122, and the pressing block 122 is connected to the driving end of the air cylinder 121; the cylinder 121 drives the pressing block 122 to linearly move along the vertical direction, the cylinder 121 drives the pressing block 122 to descend to press the injection molding part 9, and the structure is simple and practical.
Further, the cylinder 121 is a triaxial cylinder 121 with adjustable stroke, so that the downward extending distance of the driving end of the cylinder 121 can be changed, and the debugging personnel can conveniently debug the extending distance of the cylinder 121.
Further, the sensing element 2 is connected to the driving end of the cylinder 121, and the sensing element 2 has a sensing end 21; when the cylinder 121 drives the pressing block 122 to descend to press the injection part 9, the sensing end 21 abuts against the injection part 9. In the utility model, the thickness of the injection part 9 is 1.5mm, the thickness is smaller, the sensing element 2 is arranged on the driving end of the air cylinder 121, so that the air cylinder 121 drives the sensing element 2 to move, when the air cylinder 121 presses the injection part 9, the sensing end 21 of the sensing element 2 is abutted against the injection part 9, and the sensing element 2 can sense whether the pressing block 122 presses the injection part 9 or not, so that the sensing is reliable. Preferably, the sensing element 2 is a touch sensor.
Further, the shaping equipment further comprises an electromagnetic valve 5, wherein the electromagnetic valve 5 is a three-position five-way middle sealing electromagnetic valve 5; the electromagnetic valve 5 is connected with the cylinder 121 through an air pipe, and the electromagnetic valve 5 is electrically connected with the control module 3. By adopting the middle sealing type electromagnetic valve 5, when an external air source stops to the electromagnetic valve 5 to stop air supply, the air cylinder 121 can be kept in a state before air supply stopping, so that the situation that the external air source stops to supply air to the electromagnetic valve 5 and then the driving end of the air cylinder 121 drops suddenly under the action of gravity is effectively avoided, the operator is prevented from being injured by smashing, and the safety is improved.
Further, the setting device further comprises a two-hand operation button 6, and the two-hand operation button 6 is electrically connected with the control module 3; when the two-hand operation button 6 is pressed, the two-hand operation button 6 generates a start signal, the control module 3 receives the start signal and generates a pressing signal, and the electromagnetic valve 5 receives the pressing signal and then changes the flow direction of the air path, so that the air cylinder 121 is controlled to drive the pressing block 122 to press the injection molding part 9. In the utility model, the feeding and discharging are performed manually, so that the two-hand operation buttons 6 are arranged, and the pushing action of the air cylinder 121 is controlled by controlling the two-hand operation buttons 6 manually, so that the operation is safer.
Further, the shaping device further comprises a plurality of working platforms 7, the shaping structures 1 are arranged on the working platforms 7 in a straight-line shape, the shaping structures 1 are uniformly distributed at intervals, and the shaping structures 1 can shape a plurality of injection molding workpieces at one time to provide shaping efficiency.
Further, the shaping equipment further comprises a bracket 8, and the bracket 8 is arranged on the working platform 7; a plurality of said pressing means 12 are mounted on said support 8; the electromagnetic valve 5 is mounted on the bracket 8. The plurality of pressing devices 12 are arranged on the same support 8, so that the component composition structure of the shaping equipment is saved, and the structure is simple and practical.
Example 2
Example 2 differs from example 1 in the arrangement of the plurality of styling structures 1.
In embodiment 2, the setting device further comprises a working platform 7; the number of the shaping structures 1 is multiple, the shaping structures 1 are installed on the working platform 7 and are uniformly distributed at intervals in a double-row and multiple-column mode, so that two opposite sides of the shaping equipment can be used as independent operation stations, two operators can be satisfied for use, and the working efficiency is higher.
The present utility model is not limited to the above-described embodiments, but, if various modifications or variations of the present utility model are not departing from the spirit and scope of the present utility model, the present utility model is intended to include such modifications and variations as fall within the scope of the claims and the equivalents thereof.
Claims (9)
1. A setting apparatus for setting injection molded parts, the setting apparatus comprising:
the shaping structure comprises a profiling piece and a pressing device, wherein the profiling piece is used for shaping the injection molding part, and the pressing device is positioned above the profiling piece so as to press the injection molding part;
the sensing element is used for sensing whether the pressing device presses the injection molding part or not;
the control module is electrically connected with the sensing element and the pressing device;
the timing element is electrically connected with the control module;
the control module generates a pressing signal when sensing that the pressing device presses the injection molding part, generates a timing signal after receiving the pressing signal, starts timing after receiving the timing element, generates a timing finishing signal after reaching a preset timing time, generates a loosening signal after receiving the timing finishing signal, and loosens the injection molding part after receiving the loosening signal.
2. The sizing apparatus of claim 1, wherein:
the pressing device comprises an air cylinder and a pressing block, and the pressing block is connected with the driving end of the air cylinder;
the cylinder drives the pressing block to move linearly along the vertical direction.
3. The sizing apparatus of claim 2, wherein:
the cylinder is a triaxial cylinder with adjustable stroke.
4. A sizing device according to claim 2 or 3, characterized in that:
the induction element is connected with the driving end of the cylinder and is provided with an induction end;
when the cylinder drives the pressing block to descend to press the injection molding part, the sensing end is abutted to the injection molding part.
5. A sizing device according to claim 2 or 3, characterized in that:
the shaping equipment further comprises an electromagnetic valve, wherein the electromagnetic valve is of a three-position five-way middle sealing type; the electromagnetic valve is connected with the air cylinder through an air pipe, and the electromagnetic valve is electrically connected with the control module.
6. The sizing apparatus of claim 5, wherein:
the shaping equipment further comprises a double-hand operation button, and the double-hand operation button is electrically connected with the control module;
when the two-hand operation button is pressed down, the two-hand operation button generates a starting signal, the control module receives the starting signal and generates a pressing signal, and the electromagnetic valve receives the pressing signal and then changes the flow direction of the air path, so that the air cylinder is controlled to drive the pressing block to press the injection molding part.
7. The sizing apparatus of claim 6, wherein:
the shaping equipment also comprises a working platform,
the number of the shaping structures is multiple, and the shaping structures are arranged on the working platform and uniformly distributed at intervals in a straight shape.
8. The sizing apparatus of claim 6, wherein:
the shaping equipment further comprises a working platform;
the number of the shaping structures is multiple, and the shaping structures are arranged on the working platform and are uniformly distributed at intervals in a double-row and multiple-column mode.
9. The sizing apparatus of claim 7 or 8, wherein:
the shaping equipment further comprises a bracket, and the bracket is arranged on the working platform;
a plurality of pressing devices are mounted on the bracket; the electromagnetic valve is arranged on the bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321133715.5U CN220113996U (en) | 2023-05-11 | 2023-05-11 | Shaping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321133715.5U CN220113996U (en) | 2023-05-11 | 2023-05-11 | Shaping equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220113996U true CN220113996U (en) | 2023-12-01 |
Family
ID=88916621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321133715.5U Active CN220113996U (en) | 2023-05-11 | 2023-05-11 | Shaping equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220113996U (en) |
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2023
- 2023-05-11 CN CN202321133715.5U patent/CN220113996U/en active Active
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