CN220112289U - Flashboard type aluminum ingot forming device - Google Patents
Flashboard type aluminum ingot forming device Download PDFInfo
- Publication number
- CN220112289U CN220112289U CN202321058902.1U CN202321058902U CN220112289U CN 220112289 U CN220112289 U CN 220112289U CN 202321058902 U CN202321058902 U CN 202321058902U CN 220112289 U CN220112289 U CN 220112289U
- Authority
- CN
- China
- Prior art keywords
- flashboard
- plate
- aluminum ingot
- gear
- hinged
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000003287 optical effect Effects 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims 8
- 239000004411 aluminium Substances 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
The utility model discloses a flashboard type aluminum ingot forming device, which belongs to the field of aluminum ingot forming processing equipment, and comprises a die with a die cavity and a die cavity, wherein the cross section of the die is in an isosceles trapezoid shape, the die comprises a cover body and a bottom plate, wherein the cover body is in an integrated structure and comprises a top narrow plate and waist plates connected with two sides of the top narrow plate; the bottom plate comprises two flashboards which are arranged left and right, wherein the left flashboard is hinged with the bottom edge of the waist plate on the left side, the right flashboard is hinged with the bottom edge of the waist plate on the right side, and the left flashboard and the right flashboard are close to each other to form the bottom plate under the driving of the driving mechanism. The utility model can rapidly assemble and disassemble the die, and has the advantages of convenient die stripping and high efficiency.
Description
Technical Field
The utility model relates to aluminum ingot production equipment, in particular to a flashboard type aluminum ingot forming device.
Background
In the production process of aluminum ingots, pouring the mixture into a mixing furnace, uniformly stirring, adding a flux for refining, and casting the alloy ingots, wherein the alloy ingots must be clarified for more than 30min, and slagging off after clarification, thus casting. During casting, the furnace hole of the mixing furnace is aligned with the casting mould of the casting machine, and after one mould is filled, the launder of the molten aluminum is moved to the next casting mould. As the casting mould advances in sequence, the aluminum liquid is cooled gradually, the aluminum liquid is solidified into an aluminum ingot when reaching the middle part of the casting machine, the aluminum ingot is completely solidified into an aluminum ingot when reaching the top end of the casting machine, and the casting mould is turned over at the moment, and the aluminum ingot is demoulded.
For continuous casting of aluminum ingots, the current efficiency is extremely high, but for a mold, the currently used mold is of a conventional mold structure, two mold bodies are combined and spliced to form the shape of the aluminum ingot, so that after the subsequent aluminum ingot is formed, an upper mold or a lower mold is manually disassembled to realize demolding; the aluminum ingot forming die is simple in structure, but is extremely high in manual dependence during demolding, low in efficiency, and particularly high in energy consumption, and aluminum ingots are time-consuming and labor-consuming during demolding because of high dead weight in the production process of huge aluminum ingots.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a flashboard type aluminum ingot forming device, which aims to solve the problems of inconvenient assembly and disassembly of a die, particularly insufficient demolding efficiency and overlarge dependence on manpower in the aluminum ingot forming process.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the gate type aluminum ingot forming device comprises a die with a die cavity and a die with a cross section in an isosceles trapezoid shape, wherein the die comprises a cover body and a bottom plate, the cover body is of an integrated structure and comprises a top narrow plate and waist plates connected with two sides of the top narrow plate; the bottom plate comprises two flashboards which are arranged left and right, wherein the left flashboard is hinged with the bottom edge of the waist plate on the left side, the right flashboard is hinged with the bottom edge of the waist plate on the right side, and the left flashboard and the right flashboard are close to each other to form the bottom plate under the driving of the driving mechanism.
The free end of the left flashboard is provided with a ﹂ step, and when the two flashboards are spliced into the bottom plate, the free end of the right flashboard is positioned on the step.
A groove is formed in the step, close to the vertical side wall of the step, of the right flashboard, a convex rib is arranged at the bottom of the free end of the right flashboard, and the convex rib is embedded into the groove.
The cross sections of the grooves and the ribs are semicircular.
An adjusting plate is further arranged at the inner top of the cover body in a vertical sliding mode, and the upper portion of the adjusting plate is connected in a threaded fit mode through a positioning bolt of the top narrow plate in a rotating mode.
The bottom of the positioning bolt is an optical axis section, and the optical axis section is rotatably arranged in the adjusting plate and is not separated from the rotating plate all the time.
The adjusting plate is a telescopic structure with adjustable horizontal length.
The driving mechanism comprises a pair of driving gear sets which are arranged at the side edges of the waist plate respectively, each driving gear set comprises a hinged gear, a driven rack, a pull rope and pulleys, wherein the hinged gears are fixedly connected to a hinged shaft of the flashboard and the waist plate, the hinged gears are meshed with the driven gears, the driven gears are meshed with the driven racks, one ends of the two pull ropes are connected to the corresponding driven racks respectively, the other end of one pull rope is wound on a first wire wheel above the top narrow plate, the other end of the other pull rope is wound on a second wire wheel above the top narrow plate, and the first wire wheel and the second wire wheel are coaxially fixedly connected.
The driven gear corresponding to the right flashboard is also coaxially fixedly connected with a sector gear, the driven gear corresponding to the right flashboard is meshed with the hinged gear on the right side through the sector gear, the diameter of the first wire wheel wound by the pull rope on the right side is larger than that of the second wire wheel, and when the free end of the right flashboard is positioned above the free end of the left flashboard, the sector gear is separated from the hinged gear.
And the top narrow plate is also provided with a demoulding bolt in a threaded fit manner, and the demoulding bolt can be screwed into the cover body to eject the aluminum ingot inside.
The utility model provides a flashboard type aluminum ingot forming device, which has the following beneficial effects: the cover body and the bottom plate are adopted for quick assembly of the die, the bottom plate is hinged on the cover body, the die does not need to be thoroughly detached, the assembly and the disassembly are very convenient, and the management and the use are convenient. When demoulding, only two flashboards are required to rotate in opposite directions, so that aluminum ingots in the cover body can automatically fall out due to dead weight, manpower is saved, demoulding power equipment is not required to be additionally arranged, and energy consumption is saved as well, so that the device is very convenient.
Drawings
FIG. 1 is a block diagram of one embodiment of the present utility model;
FIG. 2 is a schematic view of a combination of mold cavities formed after closure of the bottom plate;
FIG. 3 is a diagram showing the construction of two shutters immediately before they are closed;
fig. 4 is a block diagram of one embodiment of the present utility model provided with a sector gear.
In the figure: cover 1, top narrow plate 101, waist plate 102, bottom plate 2, left flashboard 201, right flashboard 202, step 20101, bead 3, slot 4, positioning bolt 5, regulating plate 6, first reel 7, second reel 8, stay 9, pulley 10, hinged gear 11, driven gear 12, driven rack 13, demoulding bolt 14, sector gear 15.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the shutter type aluminum ingot forming device provided in this embodiment may be used in an overhead manner or in a hanging manner, and structurally, firstly, the shutter type aluminum ingot forming device includes a mold having a mold cavity with a cross section of an isosceles trapezoid shape, the mold includes a cover body 1 and a bottom plate 2, a gate or a cap opening for injecting aluminum liquid is naturally provided on the top of the cover body 1, and during specific manufacturing, the cover body 1 is in an integral structure, and particularly may include a top narrow plate 101 and waist plates 102 connected to two sides thereof, and front and rear side panels (no reference numerals in the drawing), as shown in fig. 2, to enclose a box structure with an open bottom end, and an inner space of the box structure is used as an aluminum ingot forming cavity. Meanwhile, the base plate 2 comprises two flashboards which are arranged left and right, wherein the left flashboard 201 is hinged with the bottom edge of the left waist plate 102, the right flashboard 202 is hinged with the bottom edge of the right waist plate 102, the left flashboard and the right flashboard are close to each other and are combined together under the driving of the driving mechanism, so that the base plate 2 is formed, and the aluminum ingot forming cavity is closed for pouring aluminum liquid for forming.
The driving mechanism can have a plurality of structures, for example, a motor is directly adopted to drive a corresponding gear mechanism for transmission, so that two gate plates are close to each other and are connected together in a horizontal position, or elements such as a hydraulic rod and the like can be directly arranged, the two gate plates are directly and synchronously pushed to rotate in opposite directions, and then splicing is realized; the device can also be an air cylinder or an electric push rod and other devices, so that the flashboard can be directly pushed to rotate; for the specific implementation of the drive mechanism, those skilled in the art can adapt the design and manufacture.
More specifically, as shown in fig. 1, the free end of the left shutter 201 has a ﹂ step 20101, and when two shutters are spliced into the bottom plate 2, the free end of the right shutter 202 is located on the step 20101, so that sealing at the joint can be well realized, and the sealing is more reliable and leak-proof than the sealing of two straight shutters. In order to improve the permeability, as shown in fig. 3, a groove 4 is specially formed on the step 20101 near the vertical side wall, a convex edge 3 is formed at the bottom of the free end of the right flashboard 202, and the convex edge 3 is embedded into the groove 4, so that the capability of preventing the molten aluminum from directly leaking downwards from the joint where the two flashboard are butted with each other can be further improved, and the cross sections of the groove 4 and the convex edge 3 are preferably semicircular, so that the two flashboard can be quickly spliced.
As shown in fig. 1-2, in this embodiment, an adjusting plate 6 is further vertically slidably disposed at the inner top of the cover 1, and a positioning bolt 5 threaded through the top narrow plate 101 is rotatably connected above the adjusting plate 6, and when specifically manufactured, the bottom end of the positioning bolt 5 is an optical axis section (not shown in the drawing), and the optical axis section is rotatably mounted in the adjusting plate 6, and is not separated from the rotating plate all the time, so that the positioning bolt 5 is rotated, the adjusting plate 6 is lifted to a position contacting with the inner wall of the cover 1, and the size of the corresponding aluminum ingot is limited, for example, the thickness of the aluminum ingot is controlled. In order to improve the flexibility of adjusting the size, the adjusting plate 6 is specially manufactured into a telescopic structure with adjustable horizontal length so as to be suitable for extension and shortening.
As shown in fig. 1, the driving mechanism comprises a pair of driving gear sets at the sides of two split waist plates 102, each driving gear set comprises a hinged gear 11, a driven gear 12, a driven rack 13, a pull rope 9 and a pulley 10, wherein the hinged gear 11 is fixedly connected to a hinged shaft of a flashboard hinged with the waist plates 102, the hinged shaft can be synchronously rotated together, the hinged shaft is fixedly connected to the bottom plate 2, and the driven rack 13 is vertically and slidably arranged. As one of specific implementation structures, the hinge gear 11 is meshed with the driven gear 12, the driven gear 12 is meshed with the driven rack 13, one end of each of the two pull ropes 9 is connected to the corresponding driven rack 13, the other end of one pull rope 9 is wound on the first wire wheel 7 above the top narrow plate 101, the other end of the other pull rope 9 is wound on the second wire wheel 8 above the top narrow plate 101, the first wire wheel 7 and the second wire wheel 8 are coaxially fixedly connected so as to rotate the wire wheels, the corresponding gear racks on two sides can move to drive the flashboard to be close to or separated from each other, after the flashboard is close to contact, aluminum ingot forming can be carried out, and when the two pull ropes are separated, the aluminum ingot can be conveniently fallen, and manual demolding is avoided.
As an optimized design scheme, in this embodiment, as shown in fig. 4, the driven gear 12 corresponding to the right shutter 202 is further coaxially and fixedly connected with the sector gear 15, the driven gear 12 corresponding to the right shutter 202 is meshed with the right hinged gear 11 through the sector gear 15, the diameter of the first wire wheel 7 around which the pull rope 9 on the right is wound is larger than that of the second wire wheel 8, and when the free end of the right shutter 202 is located above the free end of the left shutter, the sector gear 15 is disengaged from the hinged gear 11; so designed, when in use, the rotation speed of the right flashboard is necessarily greater than that of the left flashboard, so that the right flashboard is necessarily higher than the left side in a period of starting rotation, and when the right flashboard rotates to a certain height, the right flashboard cannot continue rotation because of the disengagement of the sector gear 15, starts reversing and falling back, and the left flashboard at the moment still continues to rise, thereby holding the falling right flashboard, then carrying the right flashboard to move upwards together, and finally completing splicing and bottom sealing. This structure avoids the situation that the splice of two plates is not firm when the two plates rotate asynchronously, except better avoiding the overlarge vertical gap (the L-shaped joint is produced by the embodiment, and the horizontal joint is formed by the upper and lower lap joint of the two plates, the gap is very small, and the joint can be almost realized), avoiding leakage, and even avoiding the problem that the two plates can seriously and asynchronously reach the horizontal position when the respective driving elements of the two plates are different, because the right plate moves upwards finally along with the upward movement of the left plate, the two plates move integrally and cannot singly interrupt movement.
In this embodiment, the top narrow plate 101 is further screw-fitted with a knock out pin 14, and the knock out pin 14 can be screwed into the cover 1 to eject the aluminum ingot inside, and after the two shutters are opened, the knock out pin 14 may be screwed if the aluminum ingot still does not automatically drop.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a flashboard formula aluminium ingot forming device, includes the mould that the transversal isosceles trapezoid shape that personally submits of die cavity, its characterized in that: the die comprises a cover body (1) and a bottom plate (2), wherein the cover body (1) is of an integrated structure and comprises a top narrow plate (101) and waist plates (102) connected with two sides of the top narrow plate; the bottom plate (2) comprises two flashboards which are arranged left and right, wherein a left flashboard (201) is hinged with the bottom edge of a left waist plate (102), a right flashboard (202) is hinged with the bottom edge of a right waist plate (102), and the left flashboard and the right flashboard are close to each other under the driving of a driving mechanism to form the bottom plate (2).
2. The ram-type aluminum ingot molding apparatus of claim 1, wherein: the free end of the left flashboard (201) is provided with a ﹂ step (20101), and when the two flashboard are spliced into the bottom plate (2), the free end of the right flashboard (202) is positioned on the step (20101).
3. The ram-type aluminum ingot molding apparatus as set forth in claim 2, wherein: a groove (4) is formed in the step (20101) near the vertical side wall of the step, a convex rib (3) is formed in the bottom of the free end of the right flashboard (202), and the convex rib (3) is embedded into the groove (4).
4. A ram-type aluminium ingot forming apparatus as claimed in claim 3, wherein: the cross sections of the grooves (4) and the convex edges (3) are semicircular.
5. The ram-type aluminum ingot molding apparatus of claim 1, wherein: an adjusting plate (6) is further vertically arranged at the inner top of the cover body (1) in a sliding mode, and the upper portion of the adjusting plate (6) is connected in a threaded mode through a positioning bolt (5) of the top narrow plate (101) in a rotating mode.
6. The ram-type aluminum ingot molding apparatus of claim 5, wherein: the bottom of the positioning bolt (5) is an optical axis section, and the optical axis section is rotatably arranged in the adjusting plate (6) and is not separated from the rotating plate all the time.
7. The ram-type aluminum ingot molding apparatus of claim 6, wherein: the adjusting plate (6) is of a telescopic structure with adjustable horizontal length.
8. The ram-type aluminum ingot molding apparatus of claim 1, wherein: the driving mechanism comprises a pair of driving gear sets which are arranged at the side edges of the waist plate (102), each driving gear set comprises a hinged gear (11), a driven gear (12), a driven rack (13) and a pull rope (9) and a pulley (10), wherein the hinged gears (11) are fixedly connected on a hinged shaft of the flashboard and the waist plate (102), the hinged gears (11) are meshed with the driven gears (12), the driven gears (12) are meshed with the driven racks (13), one ends of the two pull ropes (9) are connected to the corresponding driven racks (13), the other end of one pull rope (9) is wound on a first wire wheel (7) above the top narrow plate (101), and the other end of the other pull rope (9) is wound on a second wire wheel (8) above the top narrow plate (101), and the first wire wheel (7) and the second wire wheel (8) are coaxially fixedly connected.
9. The ram-type aluminum ingot molding apparatus of claim 8, wherein: driven gear (12) that right flashboard (202) corresponds are gone up and are still coaxial rigid coupling has sector gear (15), driven gear (12) that right flashboard (202) corresponds through sector gear (15) with articulated gear (11) on right side mesh, and the first reel (7) diameter that supplies stay cord (9) winding on right side is greater than second reel (8), and when the free end of right flashboard (202) is located on the free end of left flashboard, sector gear (15) with articulated gear (11) break away from the meshing position.
10. The ram-type aluminum ingot molding apparatus of claim 1, wherein: the top narrow plate (101) is also provided with a demoulding bolt (14) in a threaded fit manner, and the demoulding bolt (14) can be screwed into the cover body (1) to eject an aluminum ingot inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321058902.1U CN220112289U (en) | 2023-05-06 | 2023-05-06 | Flashboard type aluminum ingot forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321058902.1U CN220112289U (en) | 2023-05-06 | 2023-05-06 | Flashboard type aluminum ingot forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220112289U true CN220112289U (en) | 2023-12-01 |
Family
ID=88892688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321058902.1U Active CN220112289U (en) | 2023-05-06 | 2023-05-06 | Flashboard type aluminum ingot forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220112289U (en) |
-
2023
- 2023-05-06 CN CN202321058902.1U patent/CN220112289U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN220112289U (en) | Flashboard type aluminum ingot forming device | |
| CN211101542U (en) | Metal casting mold with melting box | |
| CN215943338U (en) | A mould for cement wire pole production usefulness | |
| CN206316325U (en) | A kind of thin-section casting die drawing device | |
| CN112846114B (en) | Concave mold production equipment for aluminum ingot production | |
| CN212888871U (en) | Automatic extrusion blow molding mechanism of extrusion blow molding machine | |
| CN114012973A (en) | Layering demolding injection molding machine capable of automatically cutting pouring gate and using method thereof | |
| CN210705572U (en) | Front mould thread core-pulling mechanism | |
| CN219381366U (en) | Injection molding collecting device | |
| CN220161265U (en) | Aluminum cylinder core-pulling casting mold device of shock absorber | |
| CN220311736U (en) | Aluminum alloy bottom cylinder processing and forming equipment | |
| CN213052657U (en) | Casting die utensil is used in production of sediment thick liquid pump case | |
| CN213317624U (en) | Iron mold casting demoulding device | |
| CN219335952U (en) | Casting mold installation base convenient to maintain | |
| CN216505796U (en) | Integrated into one piece section of jurisdiction apparatus for producing | |
| CN212316617U (en) | Curb pours quick detach mould for municipal construction | |
| CN216973069U (en) | Highway maintenance is with damaged patching device | |
| CN216884981U (en) | Spiral body distribution type flow channel for pipeline injection molding | |
| CN219004561U (en) | Metal casting forming die | |
| CN217621211U (en) | Underwater concrete production mold | |
| CN218699991U (en) | Convenient electrically fused brick insulation can that promotes | |
| CN215791581U (en) | Cooling device for injection molding of protective sleeve | |
| CN220348878U (en) | Tool for demolding wax images | |
| CN217703885U (en) | Lower angle mode angle adjustment mechanism for prefabricated segment beam internal mold | |
| CN220994863U (en) | Concrete solid brick blank mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |