CN220111996U - Arc bending tooling and arc bending equipment having the same - Google Patents

Arc bending tooling and arc bending equipment having the same Download PDF

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CN220111996U
CN220111996U CN202321607034.8U CN202321607034U CN220111996U CN 220111996 U CN220111996 U CN 220111996U CN 202321607034 U CN202321607034 U CN 202321607034U CN 220111996 U CN220111996 U CN 220111996U
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arc
assembly
shaped
chain
curved
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张江峡
闫月雷
施剑勇
王波
丁云帆
廖朋
邓玉强
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Chengdu Guangtong Automobile Co ltd
Gree Altairnano New Energy Inc
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Chengdu Guangtong Automobile Co ltd
Gree Altairnano New Energy Inc
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Abstract

本申请涉及一种弯弧工装及具有其的弯弧设备,该弯弧工装包括靠模和弯弧链,靠模具有相连接的支撑面和弯弧面;弯弧链设置于靠模上,弯弧链包括连接件以及设置于连接件一侧的多个弯弧件,多个弯弧件在远离连接件的方向上顺次连接,连接件与其相邻的所述弯弧件之间连接有转动组件,相邻弯弧件之间通过转动组件连接,弯弧链通过多个转动组件使多个弯弧件顺次贴合于弯弧面上。该弯弧工装以解决人工加工难度大的问题。

The application relates to an arc bending tool and arc bending equipment having the same. The arc bending tool includes a master mold and a bending chain. The mold has a connected supporting surface and a bending surface; the arc chain is arranged on the master mold. The curved chain includes a connecting piece and a plurality of curved pieces arranged on one side of the connecting piece. The plurality of curved pieces are connected in sequence in a direction away from the connecting piece. The connecting piece is connected to its adjacent curved pieces. There is a rotating assembly, and adjacent arc-shaped parts are connected through the rotating assembly. The arc-bending chain uses multiple rotating assemblies to make multiple arc-shaped parts fit on the arc-shaped surface in sequence. This arc bending tooling solves the problem of difficult manual processing.

Description

弯弧工装及具有其的弯弧设备Arc bending tooling and arc bending equipment having the same

技术领域Technical field

本申请涉及弯弧设备领域,尤其涉及一种弯弧工装及具有其的弯弧设备。The present application relates to the field of arc bending equipment, and in particular, to an arc bending tool and arc bending equipment having the same.

背景技术Background technique

在目前客车行业中,由于人们对于车身线条的追求,客车车身上曲面比例增加,导致骨架弧度工件数量也随之增加,其中部分流水槽需根据骨架弧度进行弯弧,而为了防止车身漏水,客车骨架与流水槽要求的设计强度都比较高。现有通过人工对流水槽进行弯弧的制备方式,其加工难度大、精度差,难以达到制作标准,制作完成后经常返工,造成人力、物力资源浪费。In the current bus industry, due to people's pursuit of body lines, the proportion of curved surfaces on the bus body has increased, resulting in an increase in the number of skeleton curvature workpieces. Some of the water troughs need to be curved according to the skeleton curvature. In order to prevent the body from leaking, buses The design strength required for the frame and water channel is relatively high. The existing preparation method of arc bending through artificial convection channels is difficult to process, has poor precision, and is difficult to meet production standards. After production is completed, it is often reworked, resulting in a waste of manpower and material resources.

实用新型内容Utility model content

本申请提供了一种弯弧工装及具有其的弯弧设备,以解决人工加工难度大的问题。This application provides an arc bending tooling and arc bending equipment having the same, to solve the problem of difficulty in manual processing.

第一方面,本申请提供了一种弯弧工装,包括:In the first aspect, this application provides an arc bending tool, including:

靠模,所述靠模具有相连接的支撑面和弯弧面;以及A master mold having a connected support surface and a curved surface; and

弯弧链,设置于所述靠模上,所述弯弧链包括连接件以及设置于所述连接件一侧的多个弯弧件,多个所述弯弧件在远离所述连接件的方向上顺次连接,所述连接件与其相邻的所述弯弧件之间连接有转动组件,相邻所述弯弧件之间通过所述转动组件连接,所述弯弧链通过多个所述转动组件使多个所述弯弧件顺次贴合于所述弯弧面上。An arc chain is provided on the master mold. The arc chain includes a connecting member and a plurality of arc members arranged on one side of the connecting member. The plurality of arc members are located away from the connecting member. are connected sequentially in the direction, a rotating assembly is connected between the connecting piece and the adjacent arc-shaped parts, the adjacent arc-shaped parts are connected by the rotating assembly, and the arc-curved chain passes through a plurality of The rotating assembly causes a plurality of the arc-shaped parts to fit onto the arc-shaped surface in sequence.

在一种可能的实现方式中,所述转动组件包括相连接且转动配合的第一装配件和第二装配件,所述第一装配件和所述第二装配件分别固定设置于相连接的所述连接件和所述弯弧件上,以及所述第一装配件和所述第二装配件分别固定设置于相邻的两个所述弯弧件上。In a possible implementation, the rotating component includes a first assembly part and a second assembly part that are connected and rotationally matched, and the first assembly part and the second assembly part are respectively fixedly arranged on the connected The connecting piece and the arc-shaped member, and the first assembly part and the second assembly member are respectively fixedly mounted on the two adjacent arc-shaped members.

在一种可能的实现方式中,所述连接件的连接端设置有连接部,所述连接部包括第一连接部和第二连接部,所述第一连接部用于与所述第一装配件相配合,所述第二连接部用于与所述第二装配件相配合,各所述弯弧件的相对两侧均设置有所述连接部,且各所述弯弧件呈中心对称结构设置。In a possible implementation, the connecting end of the connecting piece is provided with a connecting part, the connecting part includes a first connecting part and a second connecting part, and the first connecting part is used to connect with the first device. The second connecting part is used to match the second assembly part, and the connecting parts are provided on opposite sides of each of the arc-shaped parts, and each of the arc-shaped parts is centrally symmetrical. Structure settings.

在一种可能的实现方式中,所述第一装配件和所述第一连接部嵌设配合,所述第二装配件和所述第二连接部嵌设配合,所述第一装配件与所述连接件和所述弯弧件的外表面平齐,所述第二装配件与所述连接件和所述弯弧件的外表面平齐。In a possible implementation, the first assembly part and the first connection part are embedded in each other, the second assembly part and the second connection part are embedded in each other, and the first assembly part and the second connection part are embedded in each other. The outer surfaces of the connecting piece and the arc-shaped piece are flush, and the second assembly piece is flush with the outer surfaces of the connecting piece and the arc-shaped piece.

在一种可能的实现方式中,所述第一装配件包括连接螺栓,所述第二装配件为与所述第一装配件相配合的连接螺母。In a possible implementation, the first assembly part includes a connecting bolt, and the second assembly part is a connecting nut that matches the first assembly part.

在一种可能的实现方式中,所述第一连接部和所述第二连接部均为开口结构,所述第一连接部的开口边缘与所述连接螺栓的边缘形状适配,所述第二连接部的开口边缘呈半圆弧状。In a possible implementation, both the first connecting part and the second connecting part have an opening structure, and the opening edge of the first connecting part is adapted to the edge shape of the connecting bolt, and the third connecting part has an opening shape. The opening edge of the two connecting parts is in the shape of a semicircle.

在一种可能的实现方式中,还包括支撑装配件,所述支撑装配件与所述第一装配件或所述第二装配件相连接,所述支撑装配件设置于所述弯弧件端面的中部位置。In a possible implementation, it also includes a support assembly connected to the first assembly or the second assembly, and the support assembly is disposed on the end surface of the arc member. central position.

在一种可能的实现方式中,所述弯弧链用于与槽形件配合,所述槽形件上开设有槽形开口,所述槽形开口卡接于所述弯弧链上,所述弯弧链的外表面用于支撑配合所述槽形开口的内壁面。In a possible implementation, the arc-shaped chain is used to cooperate with a trough-shaped member, a trough-shaped opening is provided on the trough-shaped member, and the trough-shaped opening is engaged with the arc-shaped chain, so The outer surface of the curved chain is used to support the inner wall surface of the slot-shaped opening.

在一种可能的实现方式中,所述槽形件与所述弯弧链贴合成型,并通过火红工艺弯弧于所述弯弧链上。In a possible implementation manner, the trough-shaped member is closely formed with the arc-curved chain, and is arc-curved on the arc-curved chain through a red process.

第二方面,本申请提供了一种弯弧设备,包括:如第一方面所述的弯弧工装。In a second aspect, this application provides arc bending equipment, including: an arc bending tooling as described in the first aspect.

本申请实施例提供的上述技术方案与现有技术相比具有如下优点:Compared with the existing technology, the above technical solutions provided by the embodiments of the present application have the following advantages:

本实施例所提供的弯弧工装及具有其的弯弧设备,通过将弯弧链的连接件贴靠在靠模的支撑面上,通过转动组件将弯弧链的多个弯弧件贴靠在靠模的弯弧面上,弯弧链用于与槽形件相配合,槽形件从弯弧链的上方卡入弯弧链内,并可以通过热处理等多种加工方式对槽形件进行成型处理,使得槽形件与弯弧链充分贴合成型,从而实现对槽形件的弯弧。通过这种方式,可以降低加工难度,依靠位于弯弧链底部的靠模可以保障槽形件的弯弧精度,并且弯弧链可以自由弯弧,满足多弧度生产需求。In the arc bending tooling and the arc bending equipment provided by this embodiment, the connecting parts of the arc bending chain are pressed against the support surface of the master mold, and the multiple arc parts of the arc bending chain are pressed against each other by rotating components. On the curved surface of the mold, the curved chain is used to match the trough-shaped piece. The trough-shaped piece is inserted into the curved chain from above, and the trough-shaped piece can be processed through various processing methods such as heat treatment. Carry out forming processing to fully fit the trough-shaped parts and the curved chain, thereby realizing the arc-bending of the trough-shaped parts. In this way, the difficulty of processing can be reduced, and the bending accuracy of the trough-shaped parts can be guaranteed by relying on the template at the bottom of the bending chain, and the bending chain can bend freely to meet the production needs of multiple arcs.

附图说明Description of the drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application.

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to describe the embodiments or the prior art. Obviously, for those of ordinary skill in the art, It is said that other drawings can be obtained based on these drawings without exerting creative labor.

一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings. These illustrative illustrations do not constitute limitations to the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements. Unless otherwise stated, the figures in the drawings are not intended to be limited to scale.

图1为本申请实施例提供的一种弯弧工装的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of an arc bending tool provided by an embodiment of the present application.

图2为本申请实施例提供的一种弯弧工装中靠模的结构示意图。Figure 2 is a schematic structural diagram of a template in an arc bending tool provided by an embodiment of the present application.

图3为本申请实施例提供的一种弯弧工装中弯弧链的结构示意图。Figure 3 is a schematic structural diagram of an arc-bending chain in an arc-bending tool provided by an embodiment of the present application.

图4为本申请实施例提供的一种弯弧工装中连接件的结构示意图。Figure 4 is a schematic structural diagram of a connector in an arc bending tool provided by an embodiment of the present application.

图5为本申请实施例提供的一种弯弧工装中弯弧件的结构示意图。Figure 5 is a schematic structural diagram of an arc-bending piece in an arc-bending tool provided by an embodiment of the present application.

附图标记说明:Explanation of reference symbols:

1、靠模;11、支撑面;12、弯弧面;1. Model; 11. Supporting surface; 12. Curved surface;

2、弯弧链;21、连接件;22、弯弧件;23、第一连接部;24、第二连接部;2. Curved chain; 21. Connecting piece; 22. Curved piece; 23. First connecting part; 24. Second connecting part;

3、转动组件;4、槽形件。3. Rotating components; 4. Groove-shaped parts.

具体实施方式Detailed ways

为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments These are part of the embodiments of this application, but not all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.

下文的公开提供了许多不同的实施例或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或字母。这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施例和/或设置之间的关系。The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the application. Furthermore, this application may repeat reference numbers and/or letters in different examples. This repetition is for purposes of simplicity and clarity and does not by itself indicate a relationship between the various embodiments and/or arrangements discussed.

为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的相对位置关系或运动情况,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”、“前”、“后”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置发生了位置翻转或者姿态变化或者运动状态变化,那么这些方向性的指示也相应的随着变化,例如:描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。For ease of description, spatial relative terms may be used herein to describe the relative position or movement of one element or feature relative to another element or feature as shown in the figures. These relative terms are, for example, "internal", " "Outside", "inside", "outside", "under", "under", "above", "above", "front", "back", etc. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the position of the device in the figure is flipped, the posture changes, or the state of motion changes, then these directional indications will also change accordingly, for example: described as "under other elements or features" or "under other elements" Elements that are "below" or "below" the other elements or features will then be oriented "above" or "above" the other elements or features. Thus, the example term "below" may include an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

为了解决现有通过人工对流水槽进行弯弧的制备方式,其加工难度大、精度差,难以达到制作标准,制作完成后经常返工,造成人力、物力资源浪费的问题;本申请所提供的弯弧工装可以降低加工难度,依靠位于弯弧链底部的靠模可以保障槽形件的弯弧精度,并且弯弧链可以自由弯弧,满足多弧度生产需求。In order to solve the problem of the existing method of preparing arcs through artificial convection water tanks, which is difficult to process, has poor precision, and is difficult to meet production standards, and is often reworked after the production is completed, resulting in a waste of manpower and material resources; the arc bending provided by this application Tooling can reduce the difficulty of processing. The master mold located at the bottom of the bending chain can ensure the bending accuracy of the trough-shaped parts, and the bending chain can bend freely to meet the production needs of multiple arcs.

参照图1-图5,本申请实施例提供了一种弯弧工装,包括:Referring to Figures 1-5, the embodiment of the present application provides an arc bending tool, including:

靠模1,所述靠模1具有相连接的支撑面11和弯弧面12;以及The master 1 has a connected supporting surface 11 and a curved surface 12; and

弯弧链2,设置于所述靠模1上,所述弯弧链2包括连接件21以及设置于所述连接件21一侧的多个弯弧件22,多个所述弯弧件22在远离所述连接件21的方向上顺次连接,所述连接件21与其相邻的所述弯弧件22之间连接有转动组件3,相邻所述弯弧件22之间通过所述转动组件3连接,所述弯弧链2通过多个所述转动组件3使多个所述弯弧件22顺次贴合于所述弯弧面12上。The curved chain 2 is provided on the master 1. The curved chain 2 includes a connecting piece 21 and a plurality of curved parts 22 arranged on one side of the connecting piece 21. The plurality of curved parts 22 They are connected sequentially in the direction away from the connecting piece 21. The rotating assembly 3 is connected between the connecting piece 21 and its adjacent arc-shaped parts 22. The adjacent arc-shaped parts 22 are connected through the The rotating components 3 are connected, and the arc-bending chain 2 uses a plurality of the rotating components 3 to make a plurality of the arc-bending parts 22 fit on the arc-shaped surface 12 in sequence.

通过将弯弧链2的连接件21贴靠在靠模1的支撑面11上,通过转动组件3将弯弧链2的多个弯弧件22贴靠在靠模1的弯弧面12上,弯弧链2用于与槽形件4相配合,槽形件4从弯弧链2的上方卡入弯弧链2内,并可以通过热处理等多种加工方式对槽形件4进行成型处理,使得槽形件4与弯弧链2充分贴合成型,从而实现对槽形件4的弯弧。通过这种方式,可以降低加工难度,依靠位于弯弧链2底部的靠模1可以保障槽形件4的弯弧精度,并且弯弧链2可以自由弯弧,满足多弧度生产需求。By placing the connecting piece 21 of the curved chain 2 against the supporting surface 11 of the master 1, the plurality of curved parts 22 of the curved chain 2 are pressed against the curved surface 12 of the master 1 by rotating the assembly 3. , the curved arc chain 2 is used to match the trough-shaped component 4. The trough-shaped component 4 is inserted into the curved arc chain 2 from the top of the curved arc chain 2, and the trough-shaped component 4 can be formed through various processing methods such as heat treatment. Processing, so that the trough-shaped member 4 and the arc-bending chain 2 are fully bonded and formed, thereby realizing the arc-bending of the trough-shaped member 4. In this way, the processing difficulty can be reduced, and the arc bending accuracy of the trough-shaped part 4 can be guaranteed by relying on the template 1 located at the bottom of the arc-bending chain 2, and the arc-bending chain 2 can bend arcs freely to meet the production requirements of multiple arcs.

靠模1用于与弯弧链2相配合的一面为配合面,配合面分为支撑面11和弯弧面12。在本申请中,靠模1的配合面为靠模1的上表面,靠模1通过其上表面对弯弧链2相配合,同时还可以保障对弯弧链2位于靠模1上的稳定性。在对不同弯曲弧度的槽形件4进行制作时,只需要更换靠模1,选用合适的弯弧面12的靠模1对弯弧链2进行贴合抵靠,弯弧链2的弯弧件22搭接在靠模1的上方便可制作任意弧度的槽形件4。The side of the master 1 used to match with the curved arc chain 2 is the mating surface, and the mating surface is divided into a supporting surface 11 and a curved surface 12 . In this application, the mating surface of the master 1 is the upper surface of the master 1. The master 1 matches the curved arc chain 2 through its upper surface, and at the same time, it can also ensure the stability of the curved arc chain 2 on the master 1. sex. When making trough-shaped parts 4 with different curvatures, you only need to replace the master 1, and select the master 1 with the appropriate curved surface 12 to fit against the curved chain 2. The component 22 is overlapped on the master mold 1 so that the channel-shaped component 4 with any curvature can be produced.

参照图1-图5,所述弯弧链2用于与槽形件4配合,所述槽形件4上开设有槽形开口,所述槽形开口卡接于所述弯弧链2上,所述弯弧链2的外表面用于支撑配合所述槽形开口的内壁面;槽形件4的槽形开口朝下设置,并将槽形件4从弯弧链2的上方向下移动,即将槽形件4从弯弧链2的上方朝向靠近弯弧链2的方向运动,直至将槽形件4扣合于弯弧链2上,再对槽形件4进行加工,使得槽形件4可根据弯弧链2的弯曲弧度进行折弯,从而实现对槽形件4的弯曲造型。Referring to Figures 1 to 5, the curved arc chain 2 is used to cooperate with the trough-shaped component 4. The trough-shaped component 4 is provided with a slot-shaped opening, and the slot-shaped opening is snapped onto the curved arc chain 2. , the outer surface of the curved arc chain 2 is used to support the inner wall surface of the groove-shaped opening; the groove-shaped opening of the groove-shaped member 4 is set downward, and the groove-shaped member 4 is directed downward from the top of the curved arc chain 2 Move, that is, move the trough-shaped component 4 from above the curved arc chain 2 toward the direction close to the curved arc chain 2 until the trough-shaped component 4 is fastened to the curved arc chain 2, and then process the trough-shaped component 4 so that the groove The shaped part 4 can be bent according to the curvature of the bending chain 2, thereby realizing the curved shape of the grooved part 4.

所述槽形件4与所述弯弧链2贴合成型,并通过火红工艺弯弧于所述弯弧链2上;通过弯弧链2的周侧对槽形开口的内壁进行支撑,槽形件4的相对两侧分别卡于弯弧链2的外壁面上,并进行火红处理后,槽形件4会根据靠模1的弯曲弧度进行折弯,根据靠模1的造型贴合弯弧成型,还可以保障槽形件4弯曲后的整体形状。示例性的,在本申请中,采用火红工艺对槽形件4进行成型制备,当然,在实际使用时,还可以通过其他热处理方式,对槽形件4进行加热和形变等操作。The trough-shaped member 4 is formed in close contact with the arc-shaped chain 2, and is curved on the arc-shaped chain 2 through the red process; the inner wall of the trough-shaped opening is supported by the peripheral side of the arc-shaped chain 2, and the groove is The opposite sides of the shaped part 4 are respectively stuck on the outer wall surface of the curved chain 2, and after the red treatment, the trough-shaped part 4 will be bent according to the bending arc of the master 1, and fit the bend according to the shape of the master 1 Arc forming can also ensure the overall shape of the grooved member 4 after bending. For example, in this application, the trough-shaped member 4 is formed and prepared using the red process. Of course, in actual use, the trough-shaped member 4 can also be heated and deformed through other heat treatment methods.

所述转动组件3包括相连接且转动配合的第一装配件和第二装配件,所述第一装配件和所述第二装配件分别固定设置于相连接的所述连接件21和所述弯弧件22上,以及所述第一装配件和所述第二装配件分别固定设置于相邻的两个所述弯弧件22上。在本申请中,为了方便描述,以第一装配件设置于连接件21上,第二装配件设置于与连接件21相邻的弯弧件22为例,第一装配件与第二装配件相连接,且第一装配件和第二装配件转动配合,故第一装配件可相对于第二装配件转动设置;故在连接件21位置不变的情况下,第二装配件也可相对于第一装配件转动设置,在第一装配件的转动作用下,第一装配件带动弯弧件22同步运动;故与连接件21相邻的弯弧件22可在转动组件3的带动下,绕连接件21转动设置。同理可知,通过转动组件3相连接的两个弯弧件22之间,其中一个弯弧件22可相对于另外一个弯弧件22转动;在多个弯弧件22相连接的情况下,其整体可以弯曲形成弧状结构设置,从而实现弯弧链2与靠模1相贴合的情况。The rotating assembly 3 includes a first assembly part and a second assembly part that are connected and rotationally matched. The first assembly part and the second assembly part are respectively fixedly arranged on the connected connecting part 21 and the connected part. On the curved arc member 22, the first assembly part and the second assembly member are respectively fixedly arranged on the two adjacent curved members 22. In this application, for convenience of description, it is assumed that the first assembly part is provided on the connecting member 21 and the second assembly part is provided on the arc member 22 adjacent to the connecting member 21. The first assembly part and the second assembly part are are connected, and the first assembly part and the second assembly part are rotationally matched, so the first assembly part can be rotated relative to the second assembly part; therefore, when the position of the connecting part 21 remains unchanged, the second assembly part can also be positioned relative to the second assembly part. When the first assembly part is rotated, under the rotation of the first assembly part, the first assembly part drives the arc member 22 to move synchronously; therefore, the arc member 22 adjacent to the connecting member 21 can be driven by the rotating component 3 , rotated around the connecting piece 21. In the same way, it can be seen that between two arc members 22 connected by the rotating assembly 3, one of the arc members 22 can rotate relative to the other arc member 22; in the case of multiple arc members 22 connected, Its whole body can be bent to form an arc-shaped structure, so that the curved arc chain 2 and the master mold 1 can fit together.

所述连接件21的连接端设置有连接部,所述连接部包括第一连接部23和第二连接部24,所述第一连接部23用于与所述第一装配件相配合,所述第二连接部24用于与所述第二装配件相配合,各所述弯弧件22的相对两侧均设置有所述连接部,且各所述弯弧件22呈中心对称结构设置。通过在连接件21和弯弧件22上设置有连接部,转动组件3与连接部相配合,从而便于转动组件3的安装,保障转动组件3的安装位置。同样地,由于弯弧件22的相对两侧均用于实现连接,且还需要保障弯弧链2整体的稳定转动,故弯弧链2在同一长度方向两端的连接部分别为第一连接部23和第二连接部24;弯弧链2在同一宽度方向的两端的连接部分别为第一连接部23和第二连接部24,使得弯弧件22的整体呈中心对称的结构设置,从而保障转动的可靠性和稳定性。The connecting end of the connecting piece 21 is provided with a connecting part. The connecting part includes a first connecting part 23 and a second connecting part 24. The first connecting part 23 is used to cooperate with the first assembly part, so The second connecting portion 24 is used to cooperate with the second assembly. The connecting portions are provided on opposite sides of each arc-shaped component 22, and each arc-shaped component 22 is arranged in a centrally symmetrical structure. . By providing connecting parts on the connecting part 21 and the arc part 22, the rotating component 3 cooperates with the connecting parts, thereby facilitating the installation of the rotating component 3 and ensuring the installation position of the rotating component 3. Similarly, since the opposite sides of the curved arc member 22 are used to achieve connection, and it is also necessary to ensure the stable rotation of the curved arc chain 2 as a whole, the connecting parts of the two ends of the curved arc chain 2 in the same length direction are respectively the first connecting parts. 23 and the second connecting part 24; the connecting parts of the two ends of the arc chain 2 in the same width direction are the first connecting part 23 and the second connecting part 24 respectively, so that the entire arc member 22 is arranged in a centrally symmetrical structure, so that Ensure the reliability and stability of rotation.

参照图1-图5,所述第一装配件和所述第一连接部23嵌设配合,所述第二装配件和所述第二连接部24嵌设配合,所述第一装配件与所述连接件21和所述弯弧件22的外表面平齐,所述第二装配件与所述连接件21和所述弯弧件22的外表面平齐;通过第一装配件和第一连接部23的嵌设配合,从而将第一装配件嵌设于第一连接部23内,通过第二装配件和第二连接部24的嵌设配合,从而将第二装配件嵌设于第二连接部24内,在通过转动组件3相连接之后,第一装配件和第二装配件嵌设于相邻的两个部件的连接位置之间,并通过将第一装配件和第二装配件的外表面和弯弧件22和连接件21的外表面平齐,从而保障整个弯弧链2的外表面齐平,进而保障在槽形件4扣合于弯弧链2上之后,可以保障槽形件4内壁面的平整度;此外,弯弧链2的相对两侧面与槽形件4的止口面接触,还可以确保槽形件4的止口不发生变形。Referring to Figures 1-5, the first assembly part and the first connecting part 23 are embedded and matched, the second assembly part and the second connecting part 24 are embedded and matched, and the first assembly part and the second connecting part 24 are embedded and matched. The outer surfaces of the connecting piece 21 and the arc-shaped piece 22 are flush, and the second assembly is flush with the outer surfaces of the connecting piece 21 and the arc-shaped piece 22; through the first assembly and the third The first assembly part is embedded in the first connection part 23 through the embedding and cooperation of the connecting part 23. The second assembly part and the second connection part 24 are embedded in the second assembly part so that the second assembly part is embedded in the first connection part 23. In the second connection part 24, after being connected by the rotating assembly 3, the first assembly part and the second assembly part are embedded between the connection positions of the two adjacent parts, and the first assembly part and the second assembly part are connected by the first assembly part and the second assembly part. The outer surface of the assembly is flush with the outer surfaces of the curved piece 22 and the connecting piece 21, thereby ensuring that the outer surface of the entire curved chain 2 is flush, thereby ensuring that after the grooved member 4 is fastened to the curved chain 2, The flatness of the inner wall surface of the channel member 4 can be ensured; in addition, the opposite sides of the curved arc chain 2 are in contact with the stop surface of the channel member 4, which can also ensure that the stop mouth of the channel member 4 is not deformed.

所述第一装配件包括连接螺栓,所述第二装配件为与所述第一装配件相配合的连接螺母;通过连接螺母和连接螺栓的螺接配合,既可以保障第一装配件和第二装配件之间的连接,以及转动配合的关系,同时连接螺母和连接螺栓之间的配合,还使得第一装配件和第二装配件之间是可拆卸配合的,在弯弧链2发生损伤需要维修或更换时,通过第一装配件和第二装配件的螺接配合,将连接螺母从连接螺栓上拆卸下来,即可以实现转动组件3、弯弧件22和/或连接件21的更换或维修,降低成本,提高效率。The first assembly part includes a connecting bolt, and the second assembly part is a connecting nut that matches the first assembly part; through the screw connection of the connecting nut and the connecting bolt, both the first assembly part and the third assembly part can be ensured. The connection between the two assembly parts, as well as the rotational fit relationship, and the cooperation between the connecting nut and the connecting bolt also make the first assembly part and the second assembly part detachable. When the arc chain 2 occurs When the damage requires repair or replacement, by screwing the first assembly part and the second assembly part and disassembling the connecting nut from the connecting bolt, the rotating assembly 3, the arc member 22 and/or the connecting member 21 can be replaced. Replace or repair, reduce costs and improve efficiency.

当然,第一装配件和第二装配件还可以均为连接轴承,其中一连接轴承上固定有连接轴,连接轴的另一端与另外一个连接轴承转动连接,两个连接轴承分别设置于连接件21和相邻的弯弧件22上;以及两个连接轴承分别设置于两个相邻的弯弧件22上。通过连接轴承与连接轴的转动配合,从而带动与连接轴承相连接的部件可相对转动,进而实现弯弧链2的弯曲。Of course, the first assembly part and the second assembly part can also be connecting bearings. One of the connecting bearings is fixed with a connecting shaft, and the other end of the connecting shaft is rotationally connected to the other connecting bearing. The two connecting bearings are respectively arranged on the connecting piece. 21 and the adjacent curved parts 22; and two connecting bearings are respectively provided on the two adjacent curved parts 22. Through the rotational cooperation between the connecting bearing and the connecting shaft, the components connected to the connecting bearing can be driven to rotate relative to each other, thereby realizing the bending of the arc chain 2 .

所述第一连接部23和所述第二连接部24均为开口结构,所述第一连接部23的开口边缘与所述连接螺栓的边缘形状适配,所述第二连接部24的开口边缘呈半圆弧状;通过开口结构从而将第一装配件和第二装配件嵌设于其内部,进而保障弯弧链2外表面的平整度。所述第一连接部23的开口边缘与所述连接螺栓的边缘形状适配,示例性的,第一连接部23的开口边缘为半六角形状,连接螺栓可以采用M8型螺栓,相对应的,连接螺母为M8型螺母,第一连接部23的开口边缘与连接螺栓相适配,从而实现连接螺栓与第一连接部23的紧密连接,同时,连接螺栓的另一半在第二连接部24的转动过程中可与第二连接部24相配合,将第二连接部24设置为半圆弧形状,从而保障第二连接部24转动的可靠性,避免第二连接部24与连接螺栓发生干涉的情况。Both the first connecting part 23 and the second connecting part 24 have an opening structure. The opening edge of the first connecting part 23 matches the edge shape of the connecting bolt. The opening of the second connecting part 24 The edge is in the shape of a semicircle; the first assembly part and the second assembly part are embedded in the interior through the opening structure, thereby ensuring the flatness of the outer surface of the curved arc chain 2. The opening edge of the first connecting part 23 is adapted to the edge shape of the connecting bolt. For example, the opening edge of the first connecting part 23 is in a semi-hexagonal shape, and the connecting bolt can be an M8 type bolt. Correspondingly, The connecting nut is an M8 type nut. The opening edge of the first connecting part 23 is adapted to the connecting bolt, thereby achieving a tight connection between the connecting bolt and the first connecting part 23. At the same time, the other half of the connecting bolt is on the second connecting part 24. During the rotation process, it can cooperate with the second connecting part 24 and set the second connecting part 24 in a semi-circular arc shape, thereby ensuring the reliability of the rotation of the second connecting part 24 and avoiding interference between the second connecting part 24 and the connecting bolt. Condition.

在连接件21的半六角缺口处拼焊连接螺栓,与连接件21相邻的弯弧件22的半六角缺口处,且与连接件21的半六角缺口处相对设置的位于弯弧件22的半六角缺口处拼焊螺母;以此类推,将连接螺栓和连接螺母拼焊于弯弧件22上,并将连接螺栓和连接螺母的表面打磨光滑,焊接处与平面高度保持一致;在将连接螺栓与相对应的连接螺母相配合,从而形成旋转铰链。The connecting bolts are tailor-welded at the half-hexagonal notch of the connecting piece 21, and at the half-hexagonal notch of the curved arc piece 22 adjacent to the connecting piece 21, and opposite to the half-hexagonal notch of the connecting piece 21, the connecting bolts are located at the top of the curved arc piece 22. Tailor weld the nut at the semi-hexagonal notch; and by analogy, weld the connecting bolt and connecting nut to the curved arc piece 22, and polish the surfaces of the connecting bolt and connecting nut smooth so that the welding point is consistent with the plane height; The bolts mate with corresponding connecting nuts to form a rotating hinge.

其中,靠模1可以为弧形方管,其弧度按照所需槽形件4弧度对直杆件进行弯曲造型,达到弯弧标准。连接件21可以为连接管,连接管的截面形状可以根据槽形件4的槽形开口相适配;弯弧件22可以为弯弧管,弯弧管的截面形状与连接管的截面形状相同且尺寸相同。由于连接件21和弯弧件22上开设有连接部,连接部可以通过激光切割形成于连接件21和弯弧件22上。以上仅为本实施例的示例性描述,在实际使用时还可以使用其他加工方式或形状。当然,弯弧件22的数量本实施也不做限制,可以根据实际弧长进行数量上的增加或减少,本实施例以弯弧件22设置有七个为例进行示例。Among them, the template 1 can be an arc-shaped square tube, and its curvature is used to bend the straight rod according to the required curvature of the channel member 4 to meet the arc standard. The connecting piece 21 can be a connecting pipe, and the cross-sectional shape of the connecting pipe can be adapted according to the groove opening of the groove-shaped member 4; the arc-shaped piece 22 can be a curved arc pipe, and the cross-sectional shape of the curved pipe is the same as that of the connecting pipe. And the size is the same. Since the connecting part 21 and the arc-curved part 22 are provided with connecting parts, the connecting part can be formed on the connecting part 21 and the arc-curved part 22 by laser cutting. The above is only an exemplary description of this embodiment, and other processing methods or shapes may also be used in actual use. Of course, the number of arc-bending members 22 is not limited in this embodiment and can be increased or decreased according to the actual arc length. In this embodiment, seven arc-bending members 22 are provided as an example.

当然,还包括支撑装配件,所述支撑装配件与所述第一装配件或所述第二装配件相连接,所述支撑装配件设置于所述弯弧件22端面的中部位置;通过支撑连接件21实现搭接支撑的效果。示例性的,支撑装配件可以为支撑螺母,示例性的,支撑螺母为M10型螺母,将M10型螺母旋入M8型螺栓中进行搭接,实现搭接支撑。Of course, it also includes a support assembly, which is connected to the first assembly or the second assembly, and is disposed at the middle position of the end surface of the arc member 22; through the support The connecting piece 21 achieves the effect of overlapping support. For example, the support assembly may be a support nut. For example, the support nut is an M10 nut. The M10 nut is screwed into the M8 bolt for overlap, thereby achieving overlap support.

参照图1-图5,综上所述,本实施例所提供的弯弧工装,弯弧链2可根据实现需求弧度制作不同的槽形弯弧件22,只需要更换靠模1的弧度造型,弯弧链2搭接在靠模1的上方便可制作任意弧度的槽形件4。此外,弯弧链2顺弧度搭靠于靠模1上,其弧度为靠模1固定弯弧,弯弧链2两侧为槽形件4的止口支撑面11,槽形件4两侧的止口卡于弯弧链2进行火红处理后根据其下靠的靠模1弧度弯折,根据靠模1形状贴合弯弧成型;还可以防止槽形件4的止口变形,本工装结构简单、方便制备,同时还确保了制作标准和精度,还可以充当弧形检验工装。Referring to Figures 1 to 5, in summary, with the arc bending tooling and arc bending chain 2 provided in this embodiment, different groove-shaped arc bending parts 22 can be produced according to the required arc, and only the arc shape of the template 1 needs to be changed. , the curved arc chain 2 is overlapped on the master mold 1 to facilitate the production of a trough-shaped member 4 with any arc. In addition, the curved chain 2 rests on the master 1 along an arc, and its curvature is the fixed curve of the master 1. Both sides of the curved chain 2 are the stop support surfaces 11 of the grooved member 4, and the two sides of the grooved member 4 are The stop is stuck on the curved arc chain 2 and is processed red. It is bent according to the curvature of the template 1 underneath it and fits the arc shape according to the shape of the template 1. It can also prevent the stop deformation of the channel piece 4. This tooling The structure is simple and easy to prepare, while ensuring production standards and precision. It can also be used as a curved inspection tooling.

参照图1-图5,本申请实施例提供了一种弯弧设备,包括如前述实施例所述的弯弧工装。Referring to Figures 1-5, embodiments of the present application provide arc bending equipment, including the arc bending tooling described in the previous embodiment.

应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。It is to be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. The terms "comprises", "includes", "contains" and "having" are inclusive and thus indicate the presence of stated features, steps, operations, elements and/or parts but do not exclude the presence or addition of one or Various other features, steps, operations, elements, components, and/or combinations thereof. The method steps, procedures, and operations described herein are not to be construed as requiring that they be performed in the particular order described or illustrated, unless an order of performance is expressly indicated. It should also be understood that additional or alternative steps may be used.

尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections shall not be referred to as restricted by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.

以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims (10)

1.一种弯弧工装,其特征在于,包括:1. A kind of arc bending tool, characterized in that it includes: 靠模,所述靠模具有相连接的支撑面和弯弧面;以及A master mold having a connected support surface and a curved surface; and 弯弧链,设置于所述靠模上,所述弯弧链包括连接件以及设置于所述连接件一侧的多个弯弧件,多个所述弯弧件在远离所述连接件的方向上顺次连接,所述连接件与其相邻的所述弯弧件之间连接有转动组件,相邻所述弯弧件之间通过所述转动组件连接,所述弯弧链通过多个所述转动组件使多个所述弯弧件顺次贴合于所述弯弧面上。An arc chain is provided on the master mold. The arc chain includes a connecting member and a plurality of arc members arranged on one side of the connecting member. The plurality of arc members are located away from the connecting member. are connected sequentially in the direction, a rotating assembly is connected between the connecting piece and the adjacent arc-shaped parts, the adjacent arc-shaped parts are connected by the rotating assembly, and the arc-curved chain passes through a plurality of The rotating assembly causes a plurality of the arc-shaped parts to fit onto the arc-shaped surface in sequence. 2.根据权利要求1所述的弯弧工装,其特征在于,所述转动组件包括相连接且转动配合的第一装配件和第二装配件,所述第一装配件和所述第二装配件分别固定设置于相连接的所述连接件和所述弯弧件上,以及所述第一装配件和所述第二装配件分别固定设置于相邻的两个所述弯弧件上。2. The arc bending tooling according to claim 1, wherein the rotating assembly includes a first assembly part and a second assembly part that are connected and rotationally matched, and the first assembly part and the second assembly part The accessories are respectively fixedly provided on the connected connecting piece and the arc-shaped component, and the first assembly part and the second assembly component are respectively fixedly provided on the two adjacent arc-shaped components. 3.根据权利要求2所述的弯弧工装,其特征在于,所述连接件的连接端设置有连接部,所述连接部包括第一连接部和第二连接部,所述第一连接部用于与所述第一装配件相配合,所述第二连接部用于与所述第二装配件相配合,各所述弯弧件的相对两侧均设置有所述连接部,且各所述弯弧件呈中心对称结构设置。3. The arc bending tool according to claim 2, characterized in that the connecting end of the connecting piece is provided with a connecting part, the connecting part includes a first connecting part and a second connecting part, the first connecting part The second connecting part is used to cooperate with the first assembly part, and the second connecting part is used to cooperate with the second assembly part. The connecting parts are provided on opposite sides of each arc-shaped part, and each The arc-shaped parts are arranged in a centrally symmetrical structure. 4.根据权利要求3所述的弯弧工装,其特征在于,所述第一装配件和所述第一连接部嵌设配合,所述第二装配件和所述第二连接部嵌设配合,所述第一装配件与所述连接件和所述弯弧件的外表面平齐,所述第二装配件与所述连接件和所述弯弧件的外表面平齐。4. The arc bending tool according to claim 3, characterized in that the first assembly part and the first connecting part are embedded and matched, and the second assembly part and the second connecting part are embedded and matched. , the first assembling part is flush with the outer surfaces of the connecting piece and the arc-curved piece, and the second assembling piece is flush with the outer surfaces of the connecting piece and the arc-curved piece. 5.根据权利要求3所述的弯弧工装,其特征在于,所述第一装配件包括连接螺栓,所述第二装配件为与所述第一装配件相配合的连接螺母。5. The arc bending tooling according to claim 3, wherein the first assembly part includes a connecting bolt, and the second assembly part is a connecting nut that matches the first assembly part. 6.根据权利要求5所述的弯弧工装,其特征在于,所述第一连接部和所述第二连接部均为开口结构,所述第一连接部的开口边缘与所述连接螺栓的边缘形状适配,所述第二连接部的开口边缘呈半圆弧状。6. The arc bending tool according to claim 5, characterized in that both the first connecting part and the second connecting part have an opening structure, and the opening edge of the first connecting part is in contact with the connecting bolt. The edge shape is adapted, and the opening edge of the second connecting part is in the shape of a semi-circular arc. 7.根据权利要求2-6任一项所述的弯弧工装,其特征在于,还包括支撑装配件,所述支撑装配件与所述第一装配件或所述第二装配件相连接,所述支撑装配件设置于所述弯弧件端面的中部位置。7. The arc bending tooling according to any one of claims 2 to 6, further comprising a support assembly connected to the first assembly or the second assembly, The support assembly is disposed at the middle position of the end surface of the arc-shaped component. 8.根据权利要求1-6任一项所述的弯弧工装,其特征在于,所述弯弧链用于与槽形件配合,所述槽形件上开设有槽形开口,所述槽形开口卡接于所述弯弧链上,所述弯弧链的外表面用于支撑配合所述槽形开口的内壁面。8. The arc bending tooling according to any one of claims 1 to 6, characterized in that the arc bending chain is used to cooperate with a trough-shaped component, the trough-shaped component is provided with a slot-shaped opening, and the slot is The shaped opening is clamped on the curved arc chain, and the outer surface of the curved arc chain is used to support the inner wall surface of the groove-shaped opening. 9.根据权利要求8所述的弯弧工装,其特征在于,所述槽形件与所述弯弧链贴合成型,并通过火红工艺弯弧于所述弯弧链上。9. The arc bending tooling according to claim 8, characterized in that the trough-shaped component is formed in close contact with the arc bending chain, and is bent on the arc bending chain through a fiery red process. 10.一种弯弧设备,其特征在于,包括如权利要求1-9任一项所述的弯弧工装。10. An arc bending equipment, characterized by including the arc bending tooling according to any one of claims 1-9.
CN202321607034.8U 2023-06-21 2023-06-21 Arc bending tooling and arc bending equipment having the same Active CN220111996U (en)

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