CN220111473U - Integrated equipment for realizing laser cleaning texturing and quantitative gluing - Google Patents
Integrated equipment for realizing laser cleaning texturing and quantitative gluing Download PDFInfo
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- CN220111473U CN220111473U CN202321262687.7U CN202321262687U CN220111473U CN 220111473 U CN220111473 U CN 220111473U CN 202321262687 U CN202321262687 U CN 202321262687U CN 220111473 U CN220111473 U CN 220111473U
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- laser cleaning
- cleaning head
- rotating shaft
- gluing
- integrated
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- 238000004140 cleaning Methods 0.000 title claims abstract description 113
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 56
- 230000010354 integration Effects 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 23
- 230000008569 process Effects 0.000 abstract description 21
- 238000013461 design Methods 0.000 abstract description 12
- 238000005406 washing Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 description 22
- 238000007789 sealing Methods 0.000 description 7
- 238000004891 communication Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
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- 238000007788 roughening Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
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- Cleaning In General (AREA)
Abstract
The utility model provides an integrated device for realizing laser cleaning texturing and quantitative gluing, which comprises a laser cleaning head, a gluing gun and an integrated frame, wherein the laser cleaning head and the gluing gun are respectively connected to the integrated frame and used for supporting the laser cleaning head and the gluing gun, and the integrated frame is provided with an adjusting mechanism for adjusting the direction of the laser cleaning head so as to meet the requirement of a use environment. This realize integration equipment of laser cleaning texturing and ration rubber coating through guiding mechanism, in the cleaning process, the pivot can freely rotate in annular boss to carry out accurate adjustment to the direction of laser cleaning head, guarantee that the angle and the position of cleaning head are correct in the cleaning process, thereby improve the cleaning performance, through the design of pivot free rotation in annular boss, can realize multi-angle and multi-direction washing, improved the multifunctionality of equipment.
Description
Technical Field
The utility model relates to the technical field of laser cleaning and gluing, in particular to an integrated device for achieving laser cleaning roughening and quantitative gluing.
Background
In the traditional gluing process, a clean gluing surface with roughness is required to be obtained by polishing before gluing, but the mode is low in efficiency and can generate larger pollution. Aiming at the problem, the device of the utility model applies the laser cleaning technology to clean and roughen the bonding surface in advance so as to improve the adhesive force and the gluing quality of the coating.
In the prior art, since the fixed connection of the laser cleaning head cannot achieve the adjustment purpose, in order to meet different use environments, frequent disassembly and assembly of the laser cleaning head are required, which leads to increased maintenance cost; meanwhile, equipment damage and low use efficiency are easy to occur. Therefore, in order to further improve the production efficiency and reduce the maintenance cost, an integrated machine of the laser cleaning head and the glue gun is needed, which can adaptively adapt to different use environments.
Disclosure of Invention
The utility model provides an integrated device for realizing laser cleaning texturing and quantitative gluing, and solves the problems mentioned in the background art.
The technical scheme of the utility model is realized as follows:
the integrated equipment for realizing laser cleaning roughening and quantitative gluing comprises a laser cleaning head, a gluing gun and an integrated frame, wherein the laser cleaning head and the gluing gun are respectively connected to the integrated frame and used for supporting the laser cleaning head and the gluing gun;
the integration frame is provided with an adjusting mechanism for adjusting the direction of the laser cleaning head so as to meet the requirement of the use environment.
Further, the adjusting mechanism comprises an integrated bracket arranged on the integrated bracket, and one end of the rotating shaft is radially inserted into the integrated bracket.
Further, the other end of the rotating shaft is connected to a connecting bracket of the laser cleaning head, specifically, one side of the connecting bracket is connected with the side part of the laser cleaning head, and the other end of the rotating shaft is fixedly penetrated with the bracket.
Further, an annular boss sleeved outside the rotating shaft is arranged on the integrated support, and the rotating shaft rotates and is fixed in the boss relative to the connecting support.
Further, a T-shaped notch is formed in the annular boss, the T-shaped notch is communicated with the inside of the annular boss, and the inner diameter of the annular boss is convenient to adjust by utilizing the clearance of the T-shaped notch on one side of the annular boss away from the integrated support.
Further, a bolt penetrating through the T-shaped notch is connected in the annular boss in a threaded mode, the bolt is perpendicular to the rotating shaft, and the gap of the T-shaped notch is tightened to fix the rotating shaft through threaded adjustment of the bolt.
The technical scheme provided by the utility model has the beneficial effects that:
1. the integrated equipment for realizing laser cleaning texturing and quantitative gluing integrates a laser cleaning head and a gluing gun, realizes signal interaction, completes a synchronous process of cleaning and gluing, wherein the laser cleaning head cleans a gluing surface before gluing, the texturing surface is provided with improved coating adhesive force, the characteristic of centralized stability of a laser heat source is utilized in the gluing process, the temperature stability of a gluing and gluing operation surface is kept, the spreading of a glue layer is facilitated, the gluing quality is improved, after gluing, the vision system is additionally arranged for assisting in cleaning boundary glue overflow, the integration of laser cleaning and quantitative gluing is realized, the two procedures of cleaning and gluing are unified, the labor, the material and equipment cost are reduced, and the emission pollution is reduced.
2. This realize integration equipment of laser cleaning texturing and ration rubber coating through guiding mechanism, in the cleaning process, the pivot can freely rotate in annular boss to carry out accurate adjustment to the direction of laser cleaning head, guarantee that the angle and the position of cleaning head are correct in the cleaning process, thereby improve the cleaning performance, through the design of pivot free rotation in annular boss, can realize multi-angle and multi-direction washing, improved the multifunctionality of equipment.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a laser cleaning head and adjustment mechanism of the present utility model;
fig. 3 is an enlarged schematic view of a laser cleaning head according to the present utility model.
In the figure: 1 laser cleaning head, 2 communication connector, 3 servo motor, 4 pressure display switch, 5 softener storage tank, 6 filling valve, 7 rubber coating rifle, 8 integration frame, 81 integration support, 82 pivot, 83 annular boss, 84 bolt, 85T formula incision.
Detailed Description
The technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The application range of the glue is very wide, and the glue has applications such as interior decoration, car lights, windshield sealing, welding sealing, engine sealing and the like only in the automobile manufacturing. For example, the welding of automobile body is an important procedure for manufacturing automobile body, in order to improve the sealing performance, rust resistance and reduce vibration of the automobile body, the lap joint or welding part of the metal plate of the automobile body is required to be coated with sealant, and even the bonding part is used for replacing spot welding, so that higher requirements are put on the gluing process, because the quality of the lap joint or the bonding sealing performance of the welding joint is directly related to the quality and rust resistance of the automobile body, water leakage, ventilation, dust leakage and the like can be caused due to poor lap joint sealing, rust resistance of the welding joint can be caused due to serious conditions, and the steel plate is perforated, so that the safety driving damage to the automobile is extremely large.
In order to achieve a high-quality gluing process, the sealant is required to have better construction manufacturability and thixotropy, and good sealing performance is achieved, and the other important condition is that the gluing process must ensure high quality, ensure the cleanness of a bonding surface, have certain roughness and ensure the bonding force of bonding; the temperature of the glue coating layer is well controlled, and the spreading is convenient. At present, a clean gluing surface with roughness is usually obtained by adopting a polishing mode before gluing, and the operation mode has low efficiency and generates larger pollution; the heating device is arranged in the glue gun to heat the glue, and the heating can only heat the glue in the glue gun, but can not heat the glue applying operation surface.
Aiming at the defects related to the traditional gluing process, the utility model provides a device for applying a laser cleaning technology to pre-and post-gluing treatment, which can be used in the gluing process of adhesive sealant in an assembly process to realize synchronous cleaning and gluing; the main purpose is to clean the glue spreading surface before gluing, roughen the surface, promote the coating adhesive force, utilize the concentrated stable characteristic of laser heat source in the gluing process, keep gluing and rubberizing operation surface temperature stable, be favorable to the glue film to spread, promote and glue the quality of applying, after gluing, through vision system assistance, clean boundary glue overflow.
Referring to fig. 1-3, an integrated device for implementing laser cleaning texturing and quantitative gluing comprises a laser cleaning head 1, a gluing gun 7 and an integrated frame 8, wherein the laser cleaning head 1 and the gluing gun 7 are respectively connected to the integrated frame 8 and are used for supporting the laser cleaning head 1 and the gluing gun 7; the laser cleaning head 1 and the glue gun 7 are supported by the integration frame 8, and cleaning and glue coating are simultaneously carried out, so that the traditional processes of cleaning and glue coating respectively are omitted. Therefore, the time is saved, the production efficiency is improved, the glue gun 7 is adopted to quantitatively glue the product on the integrated equipment, the secondary pollution during manual operation is avoided, compared with manual glue, the glue gun is capable of accurately metering, the waste of raw materials is reduced, the laser cleaning head 1 is used for cleaning, surface impurities such as roughening are effectively removed, the attaching firmness is guaranteed, and the quality of the product is improved;
the integration equipment can be networked with a computer, intelligent remote control and data acquisition are realized, production parameters are conveniently and timely adjusted, the quality and stability of products are improved, and the integration equipment is specific: the front side of the gluing gun 7 is provided with a communication connector 2, the gluing gun is conveniently networked with a computer, the upper side and the lower side of the gluing gun 7 are respectively provided with a pressure display switch 4 and a filling valve 6, the pressure display switches are electrically connected with the communication connector 2, the top of the gluing gun 7 is provided with a servo motor 3 electrically connected with the communication connector 2, the spraying amount of the gluing gun 7 is networked with the computer along with the communication connector 2 and enables the communication connector 2 to receive a pressure transmission signal, then the filling valve 6 acts to enable the filling pressure to be transmitted to a softening agent storage tank 5 arranged on the gluing gun 7, the pressure in the softening agent storage tank 5 is conveniently and timely discharged, and the pressure display switch 4 displays a pressure balance threshold value, so that real-time feedback is convenient.
The device can be used for carrying other moving platform mechanisms, robots, servo transplanting mechanisms and the like to complete laser gluing operation of different application scenes, and has strong applicability and productivity.
The integration rack 8 is provided with an adjusting mechanism for adjusting the direction of the laser cleaning head 1 so as to meet the requirements of the use environment. Therefore, the cleaning effect can be effectively improved, the cleaning quality and efficiency are improved, and the error and failure rate in the cleaning process are reduced. Meanwhile, the laser cleaning head 1 can be more conveniently maintained and maintained through the adjusting mechanism, the service life of the laser cleaning head is prolonged, and the maintenance cost is reduced. The integration rack 8 also provides a universal connecting bracket 11 for the laser cleaning head 1 with various models and specifications, provides more flexible and convenient selection for users, and improves the intellectualization and operability of the whole cleaning system.
The adjustment mechanism of this embodiment includes the integration support 81 that sets up on integration frame 8, the pivot 82 in the radial insertion integration support 81 of one end, integration support 81 provides stable support and fixed, and pivot 82 then can carry out the accurate adjustment with the direction of laser cleaning head 1, thereby ensure that abluent effect reaches the anticipated standard, reduce the washing error that leads to because of the direction deviation, can provide firm support and stability through integration support 81, so as to ensure that pivot 82 can not appear rocking and skew in the operation, thereby improve the precision of use and the stability of laser cleaning head 1, adjustment mechanism reasonable in design, can conveniently maintain and maintain laser cleaning head 1, repair or change pivot 82 also very convenient, save maintenance time and cost, increase the maintainability of equipment, pivot 82 can be applicable to the laser cleaning head 1 of multiple model and specification, integration support 81 also can be used in different grade equipment, have more nimble and general characteristic, make integration frame 8 more intelligent and have certain scalability.
The other end of the rotating shaft 82 is connected to the connecting bracket 11 of the laser cleaning head 1, specifically, one side of the connecting bracket 11 is connected with the side of the laser cleaning head 1, the other end of the rotating shaft 82 is fixedly penetrated by the bracket 11, and the adjusting action direction can be divided into two directions, namely, the front direction, the rear direction and the horizontal direction by the penetrating and fixing design of the rotating shaft 82. The direction of the laser cleaning head 1 can be finely adjusted through adjusting the position of the rotating shaft 82, the angle and the position of the rotating shaft 82 facing the surface of a workpiece are guaranteed to be correct, so that the cleaning effect is improved, the laser cleaning head 1 can be firmly supported by the design of the connecting support of the rotating shaft 82, the laser cleaning head 1 is prevented from shaking and shifting in the cleaning process, the cleaning precision and the cleaning stability are ensured, the laser cleaning head 1 can be more conveniently moved to a target position for cleaning through the connecting effect of the rotating shaft 82, the cleaning efficiency and the cleaning effect are improved, the rotating shaft 82 is connected with the other side of the connecting support 11 of the laser cleaning head 1, the design is light, the overall weight of equipment is guaranteed not to be increased, and the operability and the mobility of the equipment are improved.
The integration support 81 of this embodiment is provided with an annular boss 83 sleeved outside the rotating shaft 82, the rotating shaft 82 rotates and is fixed in the boss 83 relative to the connecting support 11, the rotating shaft 82 can be stably supported on the boss through the design of the annular boss 83, the stability of the rotating shaft 82 is maintained, shaking and offset in the operation process are prevented, and the stability and the cleaning efficiency of the laser cleaning head 1 are improved.
The annular boss 83 of this embodiment is provided with a T-shaped notch 85, the T-shaped notch 85 is communicated with the inside of the annular boss 83, one side of the annular boss 83 away from the integrated bracket 81 is convenient for inner diameter adjustment by utilizing the clearance of the T-shaped notch 85, the rotating shaft 82 can freely rotate in the annular boss 83 through the design of the annular sleeve so as to accurately adjust the direction of the laser cleaning head 1, the angle and the position of the cleaning head in the cleaning process are ensured to be correct, thereby the cleaning effect is improved, the friction between the rotating shaft 82 and the integrated bracket 81 is greatly reduced due to the design of the annular sleeve, the disassembly and maintenance are easy, the maintenance time and the cost are saved, the maintainability of equipment is improved, the cleaning of multiple angles and multiple directions can be realized through the design of the free rotation of the rotating shaft 82 in the annular boss 83, and the versatility of the equipment is improved.
The annular boss 83 of this embodiment is threaded connection has the bolt 84 that runs through T type incision 85, bolt 84 sets up with pivot 82 is perpendicular, the screw thread adjustment of bolt 84 makes the clearance tightening of T type incision 85 fixed to pivot 82, through the design of bolt 84 and T type incision 85, can fix pivot 82 and annular boss 83 together, the stability of cleaning head has been strengthened, prevent rocking and skew in the cleaning process, the cleaning efficiency and the degree of accuracy of laser cleaning head 1 have been improved, through the elasticity regulation of bolt 84 and T type incision 85, can finely tune the position of pivot 82, in order to ensure that the direction and the position of cleaning head are accurate, the improvement cleaning performance, and easy operation has, nimble, quick characteristics, the design of bolt 84 and T type incision 85 also makes the dismantlement of cleaning head easier and more swift, the time cost has been saved, maintainability and the reliability of equipment have been improved, through the vertical setting of bolt 84, can provide high accuracy's fixation, thereby stability and precision of reinforcing equipment, ensure that equipment can keep good performance and stability in the course of working.
The working principle of the embodiment is as follows:
(1) In the use process, one end of a rotating shaft 82 on an adjusting mechanism is fixed on a connecting bracket 11 connected with a laser cleaning head 1, the other end of the rotating shaft 82 on the adjusting mechanism is inserted into an annular boss 83, the length distance of the rotating shaft 82 is adjusted by extending in or out, the laser cleaning head 1 is correspondingly positioned on the same horizontal line, then an integrated bracket 81 on the adjusting mechanism is arranged on an integrated bracket 8, the laser cleaning head 1 is primarily fixed on the integrated bracket 8, in addition, a bolt 84 is arranged in a threaded hole at a T-shaped notch 85 of the annular boss 83, the rotating shaft 82 is primarily screwed, the rotating shaft 82 cannot easily rotate, the angle of the laser cleaning head 1 connected with the rotating shaft is changed under the condition that a rotatable clearance is ensured, an optical fiber line of the laser cleaning head 1 is connected, the laser cleaning head 1 is led in with a laser beam, whether the laser beam of the laser cleaning head 1 is correspondingly positioned on the front side of a gun opening of a gluing gun 7 after rotation is judged, and the bolt 84 is ensured not to rotate and loose cannot occur after confirmation; through adopting guiding mechanism, can effectively improve the defect that laser cleaning head 1 is connected admittedly to this makes things convenient for follow-up cooperation at laser cleaning head 1 and rubber coating rifle 7 can improve cleaning quality and efficiency.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (3)
1. Realize integration equipment of laser cleaning texturing and ration rubber coating, including laser cleaning head (1), rubber coating rifle (7) and integration frame (8), laser cleaning head (1) and rubber coating rifle (7) are connected respectively on integration frame (8) for support laser cleaning head (1) and rubber coating rifle (7), its characterized in that: the integration frame (8) is provided with an adjusting mechanism for adjusting the direction of the laser cleaning head (1) so as to meet the requirement of the use environment;
the adjusting mechanism comprises an integrated bracket (81) arranged on the integrated bracket (8), and a rotating shaft (82) with one end radially inserted into the integrated bracket (81);
the other end of the rotating shaft (82) is connected to a connecting bracket (11) of the laser cleaning head, specifically one side of the connecting bracket (11) is connected with the side part of the laser cleaning head (1), and the other end of the rotating shaft (82) is fixedly penetrated with the bracket (11);
an annular boss (83) sleeved outside the rotating shaft (82) is arranged on the integrated support (81), and the rotating shaft (82) rotates and is fixed in the boss (83) relative to the connecting support (11).
2. The integrated device for realizing laser cleaning texturing and quantitative gluing according to claim 1, wherein the annular boss (83) is provided with a T-shaped notch (85), the T-shaped notch (85) is communicated with the inside of the annular boss (83), and the inner diameter of the annular boss (83) is convenient to adjust by utilizing the clearance of the T-shaped notch (85) on the side far away from the integrated bracket (81).
3. The integrated device for realizing laser cleaning texturing and quantitative gluing according to claim 2, wherein the annular boss (83) is in threaded connection with a bolt (84) penetrating through the T-shaped notch (85), the bolt (84) is arranged perpendicular to the rotating shaft (82), and the clearance of the T-shaped notch (85) is tightened and fixed on the rotating shaft (82) by adjusting the threads of the bolt (84).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321262687.7U CN220111473U (en) | 2023-05-19 | 2023-05-19 | Integrated equipment for realizing laser cleaning texturing and quantitative gluing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321262687.7U CN220111473U (en) | 2023-05-19 | 2023-05-19 | Integrated equipment for realizing laser cleaning texturing and quantitative gluing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220111473U true CN220111473U (en) | 2023-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321262687.7U Active CN220111473U (en) | 2023-05-19 | 2023-05-19 | Integrated equipment for realizing laser cleaning texturing and quantitative gluing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220111473U (en) |
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2023
- 2023-05-19 CN CN202321262687.7U patent/CN220111473U/en active Active
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