CN220104014U - Online sorting monitoring device for anode rods - Google Patents
Online sorting monitoring device for anode rods Download PDFInfo
- Publication number
- CN220104014U CN220104014U CN202322925461.7U CN202322925461U CN220104014U CN 220104014 U CN220104014 U CN 220104014U CN 202322925461 U CN202322925461 U CN 202322925461U CN 220104014 U CN220104014 U CN 220104014U
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- fixedly connected
- anode
- base plate
- monitoring device
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000001502 supplementing effect Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 21
- 239000010959 steel Substances 0.000 abstract description 21
- 210000000078 claw Anatomy 0.000 abstract description 13
- 238000003466 welding Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Monitoring And Testing Of Nuclear Reactors (AREA)
Abstract
The utility model discloses an online sorting and monitoring device for an anode guide rod, which comprises a feeding assembly, wherein the feeding assembly comprises a base plate, a groove, a moving plate, a limiting sliding groove, a push-pull block, a threaded hole, a threaded rod and a first mounting ring, the middle part of the upper surface of the base plate is provided with the groove, the inner side wall of the groove is connected with the moving plate in a sliding manner, and the middle part of the lower surface of the base plate is provided with the limiting sliding groove. According to the utility model, the anode guide rod is placed on the object placing table, the object placing table automatically drives the anode guide rod to enter the detection box, the appearance variables of the anode steel claw, the bending degree of the steel rod, the welding point of the steel rod and the steel claw, cracks on the surface of the steel claw and the like are measured, calculated and detected through the first industrial camera, the second industrial camera and the third industrial camera in the detection box, and the detection data are stored in the storage part in the main control box for storage, so that the effective analysis and monitoring of the anode steel claw are improved, the labor intensity of staff is reduced, and the production efficiency of enterprises is improved.
Description
Technical Field
The utility model relates to the technical field of anode guide rods, in particular to an online sorting and monitoring device for anode guide rods.
Background
The anode guide rod is novel and can conveniently replace a steel column, repair welding or re-welding can be carried out when a weld joint of the steel column and a steel claw matrix is cracked, anode assembly is carried out on a residual anode and a guide rod, a product anode is assembled, a qualified anode group is provided for electrolysis, the anode group is used for assembling and connecting the guide rod group with a carbon block in a molten iron pouring and condensing mode, the quality of the guide rod group is detected through a guide rod sorting station, the qualified guide rod group enters a production line to be poured and assembled into the product anode, and unqualified guide rod groups are respectively processed according to conditions and mainly comprise steel claw straightening, guide rod group offline maintenance and the like;
at present, in the anode assembly production flow, the appearance type variable of the anode steel claw, the bending degree of the steel rod, the welding point of the steel rod and the steel claw, the surface crack of the steel claw and the like are measured and calculated, and are almost finished by manual visual inspection, more human factors exist, subjective judgment is not uniform, data record is not structured, and data record storage is not informationized, so that the online sorting and monitoring device for the anode guide rod is provided.
Disclosure of Invention
The utility model aims to provide an online sorting and monitoring device for anode rods, which aims to solve one of the problems in the background technology.
The utility model is implemented by the following technical scheme: the utility model provides an online sorting monitoring device of positive pole guide arm, includes feeding subassembly, feeding subassembly includes base plate, recess, movable plate, spacing spout, push-pull block, screw hole, threaded rod, first collar, servo motor, the recess is seted up at the upper surface middle part of base plate, the inside wall sliding connection of recess has the movable plate, spacing spout has been seted up at the lower surface middle part of base plate, the lower surface center department fixedly connected with push-pull block of movable plate, the lateral wall sliding connection of push-pull block is in the inside wall of spacing spout, the screw hole has been seted up to the front surface of push-pull block, the inside wall threaded connection of screw hole has the threaded rod, the lower surface rear portion of base plate is through first collar fixedly connected with servo motor, the rear surface fixedly connected with of threaded rod is in servo motor's output.
As a further preferred aspect of the present utility model: the middle part of the upper surface of the moving plate is provided with a mounting groove, both sides of the inner side wall of the mounting groove are provided with limiting grooves, the inner bottom walls of the two limiting grooves are provided with toothed plates, the upper surfaces of the two toothed plates are in meshed connection with gears, the inner side walls of the two gears are fixedly connected with output shafts, both sides of the upper surface of the moving plate are provided with first sliding grooves, the two inner side walls of the first sliding grooves are respectively and slidably connected with a first sliding strip, the upper surfaces of the two first sliding strips are fixedly connected with a storage table, the center of the lower surface of the storage table is fixedly connected with a bidirectional synchronous motor through a second mounting ring, and one sides, close to each other, of the two output shafts are fixedly connected with two output ends of the bidirectional synchronous motor.
As a further preferred aspect of the present utility model: the second sliding grooves are formed in two sides of the inner side wall of the groove, the second sliding strips are fixedly connected to the lower portion of the moving plate, and the outer side walls of the second sliding strips are slidably connected to the inner side walls of the second sliding grooves.
As a further preferred aspect of the present utility model: the front portion of the lower surface of base plate fixedly connected with stopper, the spacing hole has been seted up to the front surface of stopper, the lateral wall front portion of threaded rod rotates the inside wall of connecting in spacing hole.
As a further preferred aspect of the present utility model: the upper surface outside fixedly connected with detection case of base plate, the bin has all been seted up to the front surface and the rear surface of detection case, the both sides of movable plate and the both sides that put the thing platform and be close to the recess all sliding connection in the inside wall both sides lower part of bin.
As a further preferred aspect of the present utility model: the middle part of the two sides of the inner top wall of the detection box is provided with a first industrial camera through a first corner block, the front part and the rear part of the inner top wall of the detection box are provided with a second industrial camera through a second corner block, the center of the inner top wall of the detection box and the lower parts of the two sides of the inner side wall are provided with a third industrial camera, and the two sides of the second corner block, which are far away from each other, are provided with an alarm.
As a further preferred aspect of the present utility model: light supplementing lamps are respectively arranged at the outer side of the center of the inner top wall of the detection box and the middle parts of the two sides of the inner side wall of the detection box, and down lamps are respectively arranged at four corners of the upper surface of the object placing table.
As a further preferred aspect of the present utility model: the main control box is installed to one side of detection case, the touch-sensitive screen is installed to one side of main control box, the supporting leg is all installed in the lower surface four corners of base plate.
The utility model has the advantages that: according to the utility model, the anode guide rod is placed on the object placing table, the object placing table automatically drives the anode guide rod to enter the detection box, the appearance variables of the anode steel claw, the bending degree of the steel rod, the welding point of the steel rod and the steel claw, cracks on the surface of the steel claw and the like are measured, calculated and detected through the first industrial camera, the second industrial camera and the third industrial camera in the detection box, and the detection data are stored in the storage part in the main control box for storage, so that the effective analysis and monitoring of the anode steel claw are improved, the labor intensity of staff is reduced, and the production efficiency of enterprises is improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a view angle structure according to the present utility model;
FIG. 2 is a schematic view of another view angle structure of the present utility model;
FIG. 3 is a schematic view of a substrate and a moving plate structure according to the present utility model;
fig. 4 is a schematic diagram of a bidirectional synchronous motor and gear structure of the present utility model.
In the figure: 1. a feed assembly; 11. a substrate; 12. a groove; 13. a moving plate; 14. limiting sliding grooves; 15. a push-pull block; 16. a threaded hole; 17. a threaded rod; 18. a first mounting ring; 19. a servo motor; 20. a mounting groove; 21. a limit groove; 22. a toothed plate; 23. a gear; 24. an output shaft; 25. a first slide bar; 26. a storage table; 27. a second mounting ring; 28. a bidirectional synchronous motor; 29. a second chute; 30. a second slide bar; 31. a limiting block; 32. a limiting hole; 33. a detection box; 34. a material port; 35. a first corner block; 36. a first industrial camera; 37. a second corner block; 38. a second industrial camera; 39. a third industrial camera; 40. an alarm; 41. a light supplementing lamp; 42. a down lamp; 43. a main control box; 44. a touch screen; 45. support legs; 46. and a first chute.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides an online sorting monitoring device of positive pole guide arm, including feeding subassembly 1, feeding subassembly 1 includes base plate 11, the recess 12, movable plate 13, spacing spout 14, push-and-pull piece 15, screw hole 16, threaded rod 17, first collar 18, servo motor 19, recess 12 has been seted up at the upper surface middle part of base plate 11, the inside wall sliding connection of recess 12 has movable plate 13, spacing spout 14 has been seted up at the lower surface middle part of base plate 11, the lower surface center department fixedly connected with push-and-pull piece 15 of movable plate 13, the lateral wall sliding connection of push-and-pull piece 15 is in the inside wall of spacing spout 14, threaded hole 16 has been seted up to the front surface of push-and-pull piece 15, the inside wall threaded connection of threaded hole 16 has threaded rod 17, the lower surface rear portion of base plate 11 is through first collar 18 fixedly connected with servo motor 19, the rear surface fixedly connected with of threaded rod 17 is in servo motor 19's output.
In this embodiment, specific: the mounting groove 20 has been seted up at the upper surface middle part of movable plate 13, the spacing groove 21 has all been seted up to the inside wall both sides of mounting groove 20, the interior diapire of two spacing grooves 21 all is provided with pinion rack 22, the upper surface of two pinion racks 22 all meshes to be connected with gear 23, the inside wall of two gears 23 all fixedly connected with output shaft 24, first spout 46 has all been seted up to the upper surface both sides of movable plate 13, the inside wall of two first spouts 46 all sliding connection has first slide 25, the upper surface fixedly connected with of two first slide 25 puts thing platform 26, the lower surface center department of putting thing platform 26 is fixedly connected with bi-directional synchronous motor 28 through second collar 27, the side that is close to of two output shafts 24 is fixedly connected with two output of bi-directional synchronous motor 28, slide in the inside of first spout 46 through the first slide 25 on putting thing platform 26, thereby it slides to carry out spacing to put thing platform 26 and rock when preventing to put thing platform 26 to slide.
In this embodiment, specific: the second sliding grooves 29 are formed in two sides of the inner side wall of the groove 12, the second sliding strips 30 are fixedly connected to the lower portion of the moving plate 13, the outer side walls of the second sliding strips 30 are slidably connected to the inner side walls of the second sliding grooves 29, and the second sliding strips 30 on the moving plate 13 slide in the second sliding grooves 29, so that the moving plate 13 is limited.
In this embodiment, specific: the stopper 31 is fixedly connected with the front portion of the lower surface of the base plate 11, the limiting hole 32 is formed in the front surface of the stopper 31, the front portion of the outer side wall of the threaded rod 17 is rotationally connected to the inner side wall of the limiting hole 32, and the front portion of the outer side wall of the threaded rod 17 is rotationally arranged in the limiting hole 32, so that the threaded rod 17 is limited, and the stability of the threaded rod 17 during rotation is improved.
In this embodiment, specific: the detection box 33 is fixedly connected to the outer side of the upper surface of the base plate 11, the material openings 34 are formed in the front surface and the rear surface of the detection box 33, the two sides of the moving plate 13 and the two sides of the object placing table 26, which are close to the grooves 12, are connected to the lower parts of the two sides of the inner side wall of the material openings 34 in a sliding mode, and the moving plate 13 and the object placing table 26 slide in the material openings 34 through the moving plate 13 and the object placing table 26, so that the moving plate 13 and the object placing table 26 can slide out of the detection box 33 conveniently.
In this embodiment, specific: the first industrial camera 36 is installed through the first corner block 35 in the middle of the inner roof both sides of the detection box 33, the second industrial camera 38 is installed through the second corner block 37 in the front portion and the rear portion of the inner roof of the detection box 33, the third industrial camera 39 is installed in the center of the inner roof of the detection box 33 and the lower portions of both sides of the inner side wall, the alarm 40 is installed on the side, away from each other, of the two second corner blocks 37, and the alarm 40 flashes and sounds beeps, so that the reminding of operators is facilitated.
In this embodiment, specific: the light supplementing lamp 41 is installed in the middle of the outer side of the center of the inner top wall of the detection box 33 and the middle of the two sides of the inner side wall, the down lamps 42 are installed at four corners of the upper surface of the object placing table 26, and the light supplementing lamp 41 and the down lamps 42 are used for facilitating uniform light supplementing irradiation on the anode guide rod on the object placing table 26.
In this embodiment, specific: the main control box 43 is installed to one side of detection case 33, and touch-sensitive screen 44 is installed to one side of main control box 43, and supporting leg 45 is all installed to the lower surface four corners of base plate 11, is convenient for look at the detection data through touch-sensitive screen 44, and is convenient for control to the minute inspection monitoring device.
Principle of operation or principle of construction
When the anode rod to be detected is placed in the middle of the upper surface of the object placing table 26, the servo motor 19 is started to drive the threaded rod 17 to rotate, so that the push-pull block 15 is pushed to move, the movable plate 13 is driven to slide, the movable plate 13 slides into the groove 12, the output shaft 24 is started to rotate by starting the bidirectional synchronous motor 28, so that the gear 23 is driven to rotate and move along the toothed plate 22, the object placing table 26 is driven to move, the anode rod on the object placing table 26 is moved into the inner center from one end of the detection box 33, the anode rod is conveniently measured and detected through the first industrial camera 36, the second industrial camera 38 and the third industrial camera 39, the size information of a detected welding line and a surface defect target is extracted, the alarm 40 can flash and give out beeping sounds to remind a worker when the anode rod is unqualified, meanwhile, the detection data can be automatically stored in the storage part in the main control box 43, the worker can observe the detection data information of the anode rod through the touch screen 44, the servo motor 19 is driven to rotate, so that the movable plate 13 is driven to slide, and the bidirectional synchronous motor 28 is driven to rotate, so that the output shaft 24 is driven to move from one end of the detection box 33, the anode rod 26 is conveniently moved from the other end of the object placing table 26, and the anode rod 33 is conveniently removed from the worker.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (8)
1. An on-line sorting and monitoring device for anode rods, comprising: feeding subassembly (1), feeding subassembly (1) include base plate (11), recess (12), movable plate (13), spacing spout (14), push-and-pull piece (15), screw hole (16), threaded rod (17), first collar (18), servo motor (19), recess (12) are seted up at the upper surface middle part of base plate (11), inside wall sliding connection of recess (12) has movable plate (13), spacing spout (14) have been seted up at the lower surface middle part of base plate (11), the lower surface center department fixedly connected with push-and-pull piece (15) of movable plate (13), the lateral wall sliding connection in the inside wall of spacing spout (14) of push-and-pull piece (15), threaded hole (16) have been seted up to the front surface of push-and-pull piece (15), inside wall threaded connection of threaded rod (17) of threaded hole (16), the lower surface rear portion of base plate (11) is through first collar (18) fixedly connected with servo motor (19), the rear surface fixedly connected with of threaded rod (17) is in the output of servo motor (19).
2. The online sorting and monitoring device of the anode guide rod according to claim 1, wherein the mounting groove (20) is formed in the middle of the upper surface of the moving plate (13), limiting grooves (21) are formed in two sides of the inner side wall of the mounting groove (20), toothed plates (22) are arranged on the inner bottom wall of the limiting grooves (21), gears (23) are connected to the upper surface of the toothed plates (22) in a meshed mode, output shafts (24) are fixedly connected to the inner side walls of the gears (23), first sliding grooves (46) are formed in two sides of the upper surface of the moving plate (13), first sliding strips (25) are fixedly connected to the inner side walls of the first sliding grooves (46), a storage table (26) is fixedly connected to the upper surface of the first sliding strips (25), a bidirectional synchronous motor (28) is fixedly connected to the center of the lower surface of the storage table (26), and one side, which is close to the output shafts (24), of the bidirectional synchronous motor (28) is fixedly connected to two output ends of the bidirectional synchronous motor.
3. The online sorting and monitoring device for the anode rods according to claim 1, wherein the two sides of the inner side wall of the groove (12) are provided with second sliding grooves (29), the lower part of the moving plate (13) is fixedly connected with second sliding strips (30), and the outer side walls of the second sliding strips (30) are slidably connected with the inner side walls of the second sliding grooves (29).
4. The online sorting and monitoring device for the anode guide rod according to claim 1, wherein a limiting block (31) is fixedly connected to the front part of the lower surface of the base plate (11), a limiting hole (32) is formed in the front surface of the limiting block (31), and the front part of the outer side wall of the threaded rod (17) is rotatably connected to the inner side wall of the limiting hole (32).
5. The online sorting and monitoring device of the anode guide rod according to claim 1, wherein a detection box (33) is fixedly connected to the outer side of the upper surface of the base plate (11), a material opening (34) is formed in the front surface and the rear surface of the detection box (33), and two sides of the movable plate (13) and two sides of the object placing table (26) close to the groove (12) are slidably connected to the lower parts of two sides of the inner side wall of the material opening (34).
6. The online sorting and monitoring device for anode rods according to claim 5, wherein a first industrial camera (36) is installed at the middle part of two sides of the inner top wall of the detection box (33) through a first corner block (35), a second industrial camera (38) is installed at the front part and the rear part of the inner top wall of the detection box (33) through a second corner block (37), a third industrial camera (39) is installed at the center of the inner top wall of the detection box (33) and at the lower part of two sides of the inner side wall, and an alarm (40) is installed at one surface, far away from each other, of the two second corner blocks (37).
7. The on-line sorting and monitoring device for anode rods according to claim 6, wherein the middle parts of the outer side of the center of the inner top wall of the detection box (33) and the two sides of the inner side wall are respectively provided with a light supplementing lamp (41), and four corners of the upper surface of the object placing table (26) are respectively provided with a down lamp (42).
8. The on-line sorting and monitoring device for anode rods according to claim 7, wherein a main control box (43) is installed on one side of the detection box (33), a touch screen (44) is installed on one side of the main control box (43), and supporting legs (45) are installed at four corners of the lower surface of the base plate (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322925461.7U CN220104014U (en) | 2023-10-31 | 2023-10-31 | Online sorting monitoring device for anode rods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322925461.7U CN220104014U (en) | 2023-10-31 | 2023-10-31 | Online sorting monitoring device for anode rods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220104014U true CN220104014U (en) | 2023-11-28 |
Family
ID=88881075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322925461.7U Active CN220104014U (en) | 2023-10-31 | 2023-10-31 | Online sorting monitoring device for anode rods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220104014U (en) |
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2023
- 2023-10-31 CN CN202322925461.7U patent/CN220104014U/en active Active
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