CN220101665U - Double-cylinder synchronous deviation rectifying system of hydraulic hoist - Google Patents
Double-cylinder synchronous deviation rectifying system of hydraulic hoist Download PDFInfo
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- CN220101665U CN220101665U CN202320870158.9U CN202320870158U CN220101665U CN 220101665 U CN220101665 U CN 220101665U CN 202320870158 U CN202320870158 U CN 202320870158U CN 220101665 U CN220101665 U CN 220101665U
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 238000005086 pumping Methods 0.000 claims abstract description 13
- 230000001105 regulatory effect Effects 0.000 claims description 37
- 238000001514 detection method Methods 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
Abstract
The utility model provides a double-cylinder synchronous deviation correcting system of a hydraulic hoist, which comprises an oil tank, wherein the oil tank is connected with an oil pumping system for providing high-pressure oil, an oil outlet of the oil pumping system is connected with an electromagnetic reversing valve, the electromagnetic reversing valve is connected with a rod cavity of a first oil cylinder through a first rectifying plate, and the electromagnetic reversing valve is connected with the rod cavity of a second oil cylinder through a second rectifying plate; the flow meter is characterized in that a first flowmeter for flow monitoring is arranged on the first rectifying plate, and a second flowmeter for flow monitoring is arranged on the second rectifying plate; the rodless cavities of the first oil cylinder and the second oil cylinder are connected with an oil return system. According to the system, through adding the double-cylinder flow detection function, when the flow deviation is large, the given opening value of the proportional valve is greatly adjusted, so that the double-cylinder synchronism can be ensured, and the gate opening and closing failure caused by the deviation overrun is avoided.
Description
Technical Field
The utility model relates to the technical field of gate hydraulic systems, in particular to a double-cylinder synchronous deviation rectifying system of a hydraulic hoist.
Background
The large-scale gate of the hydropower station is generally driven by a double-cylinder hydraulic hoist, so that the double cylinders can run synchronously, the difficulty in opening and closing caused by deflection of the gate is avoided, and the double-cylinder stroke values are generally collected for comparison. When the travel deviation exceeds the allowable value, an electrohydraulic proportional speed regulating valve is adopted to regulate the speed of the single cylinder, and the deviation value is reduced to an ideal range. After the pipeline or the oil cylinder is in air intake, the opening and closing initial section has abnormal gate speed due to air interference, and the possibility of adjustment failure exists.
Disclosure of Invention
In order to solve the technical problems, the double-cylinder synchronous deviation rectifying system of the hydraulic hoist is provided, and by adding the double-cylinder flow detecting function, when the flow deviation is large, the given opening value of the proportional valve is greatly adjusted, so that the double-cylinder synchronism can be ensured, and the failure of opening and closing a gate caused by the deviation overrun is avoided.
In order to achieve the technical characteristics, the aim of the utility model is realized in the following way: the double-cylinder synchronous deviation correcting system of the hydraulic hoist comprises an oil tank, wherein the oil tank is connected with an oil pumping system for providing high-pressure oil, an oil outlet of the oil pumping system is connected with an electromagnetic reversing valve, the electromagnetic reversing valve is connected with a rod cavity of a first oil cylinder through a first rectifying plate, and the electromagnetic reversing valve is connected with a rod cavity of a second oil cylinder through a second rectifying plate; the flow meter is characterized in that a first flowmeter for flow monitoring is arranged on the first rectifying plate, and a second flowmeter for flow monitoring is arranged on the second rectifying plate; the rodless cavities of the first oil cylinder and the second oil cylinder are connected with an oil return system.
The oil pumping system comprises a first oil filter arranged in the oil tank, an oil outlet of the first oil filter is connected with an oil pump, and the oil pump is connected with a motor for driving the oil pump to pump oil.
A second oil filter is arranged between the oil pump and the electromagnetic reversing valve.
The electromagnetic reversing valve adopts a three-dimensional four-way electromagnetic reversing valve, and a first electromagnetic coil and a second electromagnetic coil are arranged on the three-dimensional four-way electromagnetic reversing valve.
The oil return system comprises an oil return pipe connected to rodless cavities of the first oil cylinder and the second oil cylinder, and the oil return pipe is connected with the oil tank through an electromagnetic reversing valve and a third oil filter.
The piston of the first oil cylinder is provided with a first oil cylinder opening instrument for monitoring the opening, and the piston of the second oil cylinder is provided with a second oil cylinder opening instrument for monitoring the opening.
The first rectifying plate comprises a first one-way valve, a first speed regulating valve, a first flowmeter, a second one-way valve, a third one-way valve and a fourth one-way valve are sequentially connected behind the first one-way valve.
The second rectifying plate comprises a fifth one-way valve, a second speed regulating valve, a second flowmeter and a sixth one-way valve are sequentially connected behind the fifth one-way valve, and the second rectifying plate further comprises a seventh one-way valve and an eighth one-way valve.
The first speed regulating valve and the second speed regulating valve adopt a proportional speed regulating valve or a manual speed regulating valve.
The utility model has the following effects:
1. the double-cylinder synchronous deviation correcting system and the double-cylinder synchronous deviation correcting method can be used for detecting the oil flow in and out of the rod cavities of the two oil cylinders in an initial operation mode, greatly adjusting the opening value of the speed regulating valve when the deviation is large, and avoiding gate deflection and opening and closing failure caused by pipeline air inlet and other reasons.
2. The oil pumping system can be used for providing high-pressure oil for system operation so as to provide power.
3. The first electromagnetic coil and the second electromagnetic coil can realize automatic control of the system.
4. The oil return system can be used for controlling the oil return of the system.
5. The first oil cylinder opening degree instrument and the second oil cylinder opening degree instrument can be used for detecting the opening degree of the oil cylinder, so that the aim of controlling the oil cylinder to synchronously operate is fulfilled.
6. The first flowmeter can be used for detecting the oil liquid quantity entering the first oil cylinder, so that the extending state of the first oil cylinder can be detected conveniently. The first speed regulating valve can be used for regulating the speed of oil entering the oil cylinder.
7. The second flowmeter can be used for detecting the oil liquid amount entering the second oil cylinder, so that the extending state of the second oil cylinder can be conveniently detected. The second speed regulating valve can be used for regulating the speed of oil entering the oil cylinder.
Drawings
The utility model is further described below with reference to the drawings and examples.
Fig. 1 is a hydraulic schematic of the present utility model.
Fig. 2 is a diagram of a first fairing system in accordance with the utility model.
Fig. 3 is a diagram of a second fairing system in accordance with the utility model.
Fig. 4 is a control flow chart of the present utility model.
In the figure: the first oil cylinder 1, the second oil cylinder 2, the first speed regulating valve 3, the second speed regulating valve 4, the first flowmeter 5, the second flowmeter 6, the electromagnetic directional valve 7, the first electromagnetic coil 8, the second electromagnetic coil 9, the oil pump 10, the first oil cylinder opening degree meter 11, the second oil cylinder opening degree meter 12, the first rectifying plate 13, the second rectifying plate 14, the second oil filter 15, the third oil filter 16, the first oil filter 17, the oil tank 18, the motor 19, the first check valve 20, the fourth check valve 21, the third check valve 22, the second check valve 23, the fifth check valve 24, the eighth check valve 25, the seventh check valve 26 and the sixth check valve 27.
Detailed Description
Embodiments of the present utility model will be further described with reference to the accompanying drawings.
Example 1:
referring to fig. 1-3, a double-cylinder synchronous deviation correcting system of a hydraulic hoist comprises an oil tank 18, wherein the oil tank 18 is connected with an oil pumping system for providing high-pressure oil, an oil outlet of the oil pumping system is connected with an electromagnetic directional valve 7, the electromagnetic directional valve 7 is connected with a rod cavity of a first oil cylinder 1 through a first rectifying plate 13, and the electromagnetic directional valve 7 is connected with a rod cavity of a second oil cylinder 2 through a second rectifying plate 14; the flow meter is characterized in that a first flowmeter 5 for flow monitoring is arranged on the first rectifying plate 13, and a second flowmeter 6 for flow monitoring is arranged on the second rectifying plate 14; the rodless cavities of the first oil cylinder 1 and the second oil cylinder 2 are connected with an oil return system. By adopting the system, the oil flow of the rod cavity of the first oil cylinder 1 and the second oil cylinder 2 can be detected by the aid of the first flowmeter 5 and the second flowmeter 6, and if necessary, the opening value of the proportional speed regulating valve of the first rectifying plate 13 and the second rectifying plate 14 is greatly adjusted, so that the influence of air inlet of a pipeline or the oil cylinder on synchronous operation is reduced.
Further, the oil pumping system comprises a first oil filter 17 arranged inside an oil tank 18, an oil outlet of the first oil filter 17 is connected with an oil pump 10, and the oil pump 10 is connected with a motor 19 for driving the oil pump. The oil pumping system can be used for providing high-pressure oil for system operation so as to provide power. In operation, the oil pump 10 is driven by the motor 19, and oil is pumped by the oil pump 10.
Further, a second oil filter 15 is provided between the oil pump 10 and the electromagnetic directional valve 7. The second oil filter 15 has a good filtering effect.
Further, the electromagnetic directional valve 7 is a three-dimensional four-way electromagnetic directional valve, and a first electromagnetic coil 8 and a second electromagnetic coil 9 are arranged on the three-dimensional four-way electromagnetic directional valve. The first electromagnetic coil 8 and the second electromagnetic coil 9 can realize automatic control of the system.
Further, the oil return system comprises an oil return pipe connected to the rodless cavities of the first oil cylinder 1 and the second oil cylinder 2, and the oil return pipe is connected with an oil tank 18 through an electromagnetic directional valve 7 and a third oil filter 16. The oil return system can be used for controlling the oil return of the system.
Further, a first cylinder opening meter 11 for monitoring the opening is installed on the piston of the first cylinder 1, and a second cylinder opening meter 12 for monitoring the opening is installed on the piston of the second cylinder 2. The first oil cylinder opening degree instrument 11 and the second oil cylinder opening degree instrument 12 can achieve the aim of controlling the synchronous operation of the oil cylinders by detecting the opening degree of the oil cylinders.
Further, the first rectifying plate 13 includes a first check valve 20, and the first speed regulating valve 3, the first flowmeter 5, the second check valve 23, the third check valve 22, and the fourth check valve 21 are sequentially connected after the first check valve 20. The first flowmeter 5 can be used for detecting the amount of oil entering the first cylinder, so that the extending state of the first cylinder can be detected conveniently. The first speed control valve 3 can be used for adjusting the speed of oil entering the oil cylinder.
Further, the second rectifying plate 14 includes a fifth check valve 24, and the fifth check valve 24 is sequentially connected to the second speed adjusting valve 4, the second flowmeter 6, and the sixth check valve 27, and further includes a seventh check valve 26 and an eighth check valve 25. The second flowmeter 6 can be used for detecting the amount of oil entering the second cylinder, so that the extending state of the second cylinder can be detected conveniently. The second speed regulating valve 4 can be used for regulating the speed of oil entering the oil cylinder.
Further, the first speed regulating valve 3 and the second speed regulating valve 4 are proportional speed regulating valves or manual speed regulating valves. The flow regulation can be conveniently realized by adopting a proportional speed regulating valve or a manual speed regulating valve.
Example 2:
see fig. 4: a control method of a double-cylinder synchronous deviation correcting system of a hydraulic hoist comprises the following steps:
during normal operation:
the first oil cylinder 1 and the second oil cylinder 2 are connected with the same gate and synchronously run after receiving an opening and closing command, and the synchronous deviation is required to be not more than 10mm; the gate is excessively deflected to cause blocking of a gate slot, and opening and closing cannot be continued;
when the gate needs to be lifted, the oil pump 10 is started, the second electromagnetic coil 9 is electrified, high-pressure oil enters the first rectifying plate 13 and the second rectifying plate 14 through the electromagnetic reversing valve 7, the high-pressure oil enters rod cavities of the first oil cylinder 1 and the second oil cylinder 2, the gate is lifted, and oil in the rod-free cavity returns to the oil tank 18 through the electromagnetic reversing valve 7; when the gate needs to be operated downwards, the first electromagnetic coil 8 is powered on, the oil way is exchanged in the electromagnetic reversing valve 7, high-pressure oil enters a rodless cavity of the oil cylinder, and oil in the rod cavity returns to the oil tank 18 through the first rectifying plate 13 and the second rectifying plate 14;
the first rectifying plate 13 and the second rectifying plate 14 ensure that the oil always flows through the speed regulating valve and the flowmeter in the same direction;
when air intake interference occurs and the gate speed is abnormal:
after the hydraulic hoist receives an operation command, the electromagnetic directional valve 7 acts, oil flows through the first flowmeter 5 and the second flowmeter 6, if air exists in an operation initial pipeline or an oil cylinder, the first flowmeter 5 and the second flowmeter 6 detect that the flow of the first oil cylinder 1 and the flow of the second oil cylinder 2 have large deviation, and the opening value setting of the first speed regulating valve 3 is greatly adjusted according to the positive-negative relation of the deviation; the specific adjusting process is as follows: if the flow detected by the first flow meter 5 is far greater than the flow detected by the second flow meter 6, the first oil cylinder 1 or related pipelines can possibly enter air, at the moment, the opening value of the first speed regulating valve 3 is rapidly reduced to be less than 30%, and the inlet and outlet flow of a rod cavity of the first oil cylinder 1 is reduced, so that the synchronism of double cylinders is ensured; if the flow of the first flowmeter 5 is far smaller than the flow of the second flowmeter 6, which indicates that the second oil cylinder 2 and related pipelines can possibly enter air, the opening value of the first speed regulating valve 3 needs to be quickly adjusted to 100 percent so as to ensure double-cylinder synchronism;
when detecting that the flow deviation of the first oil cylinder 1 and the second oil cylinder 2 is smaller, gradually recovering the opening value of the first speed regulating valve 3 to be 65% of the normal setting value, slowly discharging air out of the pipeline or the oil cylinder at the moment, synchronously running the oil cylinder to carry out stroke detection through the first oil cylinder opening instrument 11 and the second oil cylinder opening instrument 12, and when the stroke deviation occurs, slightly adjusting the opening value of the first speed regulating valve 3 to be within +/-10% to carry out deviation correction until the running is finished; if the deviation of the initial flow is larger, the opening value of the first speed regulating valve 3 can not be narrowed after being greatly adjusted, which indicates that obvious leakage can exist and the system is turned to alarm and stop.
Claims (9)
1. The double-cylinder synchronous deviation correcting system of the hydraulic hoist is characterized by comprising an oil tank (18), wherein the oil tank (18) is connected with an oil pumping system for providing high-pressure oil, an oil outlet of the oil pumping system is connected with an electromagnetic reversing valve (7), the electromagnetic reversing valve (7) is connected with a rod cavity of a first oil cylinder (1) through a first rectifying plate (13), and the electromagnetic reversing valve (7) is connected with a rod cavity of a second oil cylinder (2) through a second rectifying plate (14); the flow meter is characterized in that a first flowmeter (5) for flow monitoring is arranged on the first rectifying plate (13), and a second flowmeter (6) for flow monitoring is arranged on the second rectifying plate (14); the rodless cavities of the first oil cylinder (1) and the second oil cylinder (2) are connected with an oil return system.
2. The double-cylinder synchronous deviation correcting system of the hydraulic hoist according to claim 1, characterized in that the oil pumping system comprises a first oil filter (17) arranged in an oil tank (18), an oil outlet of the first oil filter (17) is connected with an oil pump (10), and the oil pump (10) is connected with a motor (19) for driving oil to be pumped.
3. The double-cylinder synchronous deviation rectifying system of the hydraulic hoist according to claim 2, characterized in that a second oil filter (15) is arranged between the oil pump (10) and the electromagnetic directional valve (7).
4. The double-cylinder synchronous deviation rectifying system of the hydraulic hoist according to claim 1 is characterized in that the electromagnetic directional valve (7) is a three-dimensional four-way electromagnetic directional valve, and a first electromagnetic coil (8) and a second electromagnetic coil (9) are arranged on the three-dimensional four-way electromagnetic directional valve.
5. The double-cylinder synchronous deviation correcting system of the hydraulic hoist according to claim 1, characterized in that the oil return system comprises an oil return pipe connected to rodless cavities of the first oil cylinder (1) and the second oil cylinder (2), and the oil return pipe is connected with an oil tank (18) through an electromagnetic reversing valve (7) and a third oil filter (16).
6. The double-cylinder synchronous deviation correcting system of the hydraulic hoist according to claim 5 is characterized in that a first cylinder opening degree instrument (11) for monitoring the opening degree is installed on a piston of the first cylinder (1), and a second cylinder opening degree instrument (12) for monitoring the opening degree is installed on a piston of the second cylinder (2).
7. The double-cylinder synchronous deviation rectifying system of the hydraulic hoist according to claim 1, characterized in that the first rectifying plate (13) comprises a first one-way valve (20), and the first one-way valve (20) is sequentially connected with a first speed regulating valve (3), a first flowmeter (5) and a second one-way valve (23) and further comprises a third one-way valve (22) and a fourth one-way valve (21).
8. The double-cylinder synchronous rectification system of the hydraulic hoist according to claim 7, wherein the second rectification plate (14) comprises a fifth one-way valve (24), and the fifth one-way valve (24) is sequentially connected with a second speed regulating valve (4), a second flowmeter (6) and a sixth one-way valve (27), and further comprises a seventh one-way valve (26) and an eighth one-way valve (25).
9. The double-cylinder synchronous deviation rectifying system of the hydraulic hoist according to claim 7, characterized in that the first speed regulating valve (3) and the second speed regulating valve (4) adopt proportional speed regulating valves or manual speed regulating valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320870158.9U CN220101665U (en) | 2023-04-18 | 2023-04-18 | Double-cylinder synchronous deviation rectifying system of hydraulic hoist |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320870158.9U CN220101665U (en) | 2023-04-18 | 2023-04-18 | Double-cylinder synchronous deviation rectifying system of hydraulic hoist |
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| Publication Number | Publication Date |
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| CN220101665U true CN220101665U (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320870158.9U Active CN220101665U (en) | 2023-04-18 | 2023-04-18 | Double-cylinder synchronous deviation rectifying system of hydraulic hoist |
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| Country | Link |
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| CN (1) | CN220101665U (en) |
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2023
- 2023-04-18 CN CN202320870158.9U patent/CN220101665U/en active Active
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