CN220095823U - Door plate and IP woven fabric with multilayer composite and special flower-shaped textures - Google Patents
Door plate and IP woven fabric with multilayer composite and special flower-shaped textures Download PDFInfo
- Publication number
- CN220095823U CN220095823U CN202321019581.4U CN202321019581U CN220095823U CN 220095823 U CN220095823 U CN 220095823U CN 202321019581 U CN202321019581 U CN 202321019581U CN 220095823 U CN220095823 U CN 220095823U
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- Prior art keywords
- polyester
- 1500dtex
- yarns
- row
- black
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- 239000002759 woven fabric Substances 0.000 title claims abstract description 31
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 239000004744 fabric Substances 0.000 claims abstract description 40
- 239000004831 Hot glue Substances 0.000 claims abstract description 16
- 238000005034 decoration Methods 0.000 claims abstract description 7
- 229920000728 polyester Polymers 0.000 claims description 107
- SWGJCIMEBVHMTA-UHFFFAOYSA-K trisodium;6-oxido-4-sulfo-5-[(4-sulfonatonaphthalen-1-yl)diazenyl]naphthalene-2-sulfonate Chemical compound [Na+].[Na+].[Na+].C1=CC=C2C(N=NC3=C4C(=CC(=CC4=CC=C3O)S([O-])(=O)=O)S([O-])(=O)=O)=CC=C(S([O-])(=O)=O)C2=C1 SWGJCIMEBVHMTA-UHFFFAOYSA-K 0.000 claims description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920004934 Dacron® Polymers 0.000 claims 10
- 239000005020 polyethylene terephthalate Substances 0.000 claims 10
- 101001018064 Homo sapiens Lysosomal-trafficking regulator Proteins 0.000 claims 2
- 102100033472 Lysosomal-trafficking regulator Human genes 0.000 claims 2
- 235000010703 Modiola caroliniana Nutrition 0.000 claims 2
- 244000038561 Modiola caroliniana Species 0.000 claims 2
- 239000012528 membrane Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 10
- 238000000576 coating method Methods 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 241001367069 Hemiargus ceraunus Species 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
The utility model provides a multi-layer composite and special pattern texture door plate and IP woven fabric, which comprises the following components: the non-woven base fabric, the first hot melt adhesive film, the shaping film, the second hot melt adhesive film and the surface decoration type fabric layer, wherein the surface decoration type fabric layer comprises a plurality of color lump units, each color lump unit comprises six weft yarns and eight warp yarns, the weft yarns and the warp yarns are interwoven, warp yarn rows form warp yarn color lumps on the weft yarns, and weft yarn rows form weft yarn color lumps on the warp yarns; compared with the traditional fabric, the utility model has the advantages that the hard film layer is added on the fabric to replace the traditional sponge layer to support the fabric coating, the weight is lighter, the formability is strong, the coating difficulty is reduced, the bright spot is formed by one coating film, the application field of the woven fabric is widened, and the wear resistance of the fabric at the position of the IP/door plate is enhanced.
Description
Technical Field
The utility model relates to the technical field of automotive interiors, in particular to a door plate and an IP woven fabric with multilayer composite and special flower textures.
Background
The prior woven fabric used on the automotive trim is black and is a lot of style ancient plates, aesthetic and individual customization cannot be met, the woven fabric used on the automotive trim is used for seat cushion skin cladding due to excellent wear resistance, but the extensibility is very poor, the woven fabric cannot be used on door panels and IP, the problem that the single-layer woven fabric is easy to trim and inconvenient for subsequent process processing is solved, texture deformation of fabric is easily caused by pulling during cladding, commonly called spinning and the like is solved, sponge is compounded behind the fabric, the comfort of the seat is improved, the door panels/IP cladding is used for the woven fabric in many cases, because the woven fabric has very good extensibility and does not draw threads, but the wear resistance is not good, the woven fabric is used very little at places where human bodies are in frequent contact on the seat, and the woven fabric are limited to be used on automotive trim materials due to the advantages and defects of the woven fabric.
Therefore, there is a need to develop a multi-layer composite and special pattern textured door panel, IP woven fabric.
Disclosure of Invention
The utility model provides a multi-layer composite and special flower-shaped texture door plate and an IP woven fabric to solve the problems.
In order to achieve the above object, the embodiment of the present utility model provides a door panel and an IP woven fabric with multi-layer composite and special flower-like texture, comprising: the non-woven base fabric, the first hot melt adhesive film, the shaping film, the second hot melt adhesive film and the surface decoration type fabric layer, wherein the surface decoration type fabric layer comprises a plurality of color lump units, each color lump unit comprises six weft yarns and eight warp yarns, the weft yarns and the warp yarns are interwoven, warp yarns are arranged on the weft yarns to form warp yarn color lumps, and weft yarns are arranged on the warp yarns to form weft yarn color lumps.
Further, the nonwoven base fabric is a needled nonwoven fabric, the gram weight is 150 g/square meter, and the thickness is 0.5mm.
Further, the first hot melt adhesive film and the second hot melt adhesive film are plastic PP films, the thickness is 0.08mm, and the gram weight is 6 g/square meter.
Further, the six weft yarns comprise three black 1500dtex polyester yarns and three gray 360dtex polyester white yarns DATY, and the three black 1500dtex polyester yarns and the three gray 360dtex polyester white yarns DATY are sequentially arranged.
Further, the eight warp yarns sequentially comprise a green 1500dtex polyester, three red 370dtex polyester, a blue 1500dtex polyester and three purple 370dtex polyester white yarns DATY, wherein the green 1500dtex polyester, the red 370dtex polyester, the blue 1500dtex polyester and the purple 370dtex polyester white yarns DATY are respectively interwoven with the three black 1500dtex polyester and the three grey 360dtex polyester white yarns DATY.
Further, the green 1500dtex polyester is arranged on the two black 1500dtex polyester in the first row and the second row, penetrates into the lower part of the black 1500dtex polyester in the third row, and finally penetrates out from the lower parts of the three gray 360dtex polyester white yarns DATY.
Further, the red 370dtex polyester of the second and fourth rows penetrates under the black 1500dtex polyester of the first and third rows, is arranged on the black 1500dtex polyester of the second row side by side, and finally penetrates out from the three gray 360dtex polyester white yarns DATY under the red 370dtex polyester of the first and third rows.
Further, the blue 1500dtex polyester penetrates under the black 1500dtex polyester in the first row and the second row, and is arranged on the black 1500dtex polyester in the second row and the three gray 360dtex polyester white yarns DATY side by side.
Further, the red 370dtex polyester white yarn DATY of the sixth and eighth rows is arranged on the two black 1500dtex polyester yarns of the first and third rows, penetrates under the black 1500dtex polyester yarn of the third row, finally penetrates out from under the three gray 360dtex polyester white yarns DATY, and the red 370dtex polyester white yarn DATY of the seventh row penetrates under the black 1500dtex polyester yarns of the first and third rows, is arranged on the black 1500dtex polyester yarns of the second row side by side, and finally penetrates on the three gray 360dtex polyester white yarns DATY from side by side.
Compared with the prior art, the embodiment of the utility model has the following beneficial effects:
compared with the traditional fabric, the hard film layer is added on the fabric to replace the traditional sponge layer to support the coating of the fabric, so that the weight is lighter, the formability is strong, the coating difficulty is reduced, and a coating film is formed to form bright spots;
the application field of the woven fabric is widened, and the wear resistance of the fabric at the IP/door panel is enhanced.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of a preferred embodiment of a multi-layer composite and special pattern textured door panel, IP woven fabric according to the present utility model;
FIG. 2 is a schematic representation of the weave architecture of weft and warp yarns according to the utility model;
fig. 3 is a schematic structural diagram of a color block unit according to the present utility model.
Wherein, 1, nonwoven base fabric; 2. a first hot melt adhesive film; 3. shaping the film; 4. a second hot melt adhesive film; 5. a surface decorative fabric layer; 51. weft yarns; E. black 1500dtex polyester; F. gray 360dtex polyester white yarn DATY; 52. warp yarns; A. green 1500dtex polyester; B. red 370dtex polyester; C. blue 1500dtex polyester; D. purple red 370dtex polyester white yarn DATY; 53. warp color blocks; 54. weft color blocks.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
Referring to fig. 1 to 2, fig. 1 is a schematic structural diagram of a preferred embodiment of a multi-layer composite and special pattern door panel and IP woven fabric according to the present utility model; FIG. 2 is a schematic representation of the interweaving of weft and warp yarns in accordance with the present utility model. As shown in fig. 2 to 3, the present utility model provides a multi-layer composite and special pattern textured door panel, IP woven fabric, comprising: when further explanation is needed, the nonwoven base fabric 1, the first hot melt adhesive film 2, the shaping film 3, the second hot melt adhesive film 4 and the surface decoration fabric layer 5 are subjected to 160 ℃ high temperature on a hot press machine, so that the surface layer of the fabric and the base fabric are attached together. The process avoids the damage of flame compounding to the wool feel of the fabric, and can lead the fabric to have fashionable appearance and comfortable hand feeling. The non-woven base fabric 1 is a needled non-woven fabric, the gram weight is 150 g/square meter, the thickness is 0.5mm, and the design has good extensibility, and meanwhile, the needling process enables the non-woven base fabric to have the function of preventing glue seepage. The first hot melt adhesive film 2 and the second hot melt adhesive film 4 are plastic PP films, the thickness is 0.08mm, the gram weight is 6 g/square meter, and the products after the PP films are combined give certain support to the materials, and the coating is smoother.
With continued reference to fig. 2 in combination with fig. 3, fig. 3 is a schematic structural diagram of the color block unit of the present utility model. As shown in fig. 2 and 3, the surface decorative fabric layer 5 includes a plurality of color lump units, each of which includes six weft yarns 51 and eight warp yarns 52, the weft yarns 51 and the warp yarns 52 interweave with each other, the warp yarns 52 being arranged on the weft yarns 51 to form warp color lumps 53, and the weft yarns 51 being arranged on the warp yarns 52 to form weft color lumps 54. Six weft yarns 51 comprise three black 1500dtex polyester yarns E and three gray 360dtex polyester white yarns DATYF, the three black 1500dtex polyester yarns E and the three gray 360dtex polyester white yarns DATYF are sequentially arranged, interweaving is carried out according to a grid pattern structure in a warp and weft interweaving mode, warp yarns 52 are special yarns, the wool feeling of polypropylene yarns is achieved, the characteristics of the polyester yarns are achieved, the yarns are fluffy, the structure is loose, the yarns are colored yarns, the subsequent treatment is not needed, the color of the fabric is endowed, and the process is environment-friendly; the post-treatment adopts water washing, steaming and shaping, the working procedure is simple, other auxiliary agents are not needed, and no extra pollution source is generated. The fabric is a non-conventional fabric because the specification of the warp and weft yarn 51 is a thick row yarn and a thin row yarn, and the tension is required to be adjusted when the fabric is produced on the machine.
Please continue to refer to fig. 2 in conjunction with fig. 3. As shown in fig. 2 and 3, eight warp yarns 52 sequentially include a green 1500dtex polyester a, three red 370dtex polyester B, a blue 1500dtex polyester C and three purple 370dtex polyester white yarns DATYD, wherein the green 1500dtex polyester a, the red 370dtex polyester B, the blue 1500dtex polyester C and the purple 370dtex polyester white yarns DATYD are respectively interwoven with the three black 1500dtex polyester E and the three grey 360dtex polyester white yarns DATYF.
Please continue to refer to fig. 2 in conjunction with fig. 3. As shown in fig. 2 and 3, the green 1500dtex polyester a is arranged on the two black 1500dtex polyester E in the first row and the second row, and penetrates under the black 1500dtex polyester E in the third row, and finally penetrates out from under the three gray 360dtex polyester white yarns DATYF. The red 370dtex polyester B of the second and fourth columns penetrates into the black 1500dtex polyester E of the first and third rows, is arranged on the black 1500dtex polyester E of the second row side by side, is finally arranged on three gray 360dtex polyester white yarns DATYF from the row, and the red 370dtex polyester B of the third column is arranged on the black 1500dtex polyester E of the first and third rows and penetrates into the black 1500dtex polyester E of the second row, and finally penetrates out from the three gray 360dtex polyester white yarns DATYF from the bottom. The blue 1500dtex polyester C penetrates into the black 1500dtex polyester E of the first row and the second row, and is arranged on the black 1500dtex polyester E of the second row and three gray 360dtex polyester white yarns DATYF side by side. The third row and the eighth row of purple red 370dtex polyester white yarns DATYD are arranged on the first row and the third row of black 1500dtex polyester E, penetrate into the third row of black 1500dtex polyester E, finally penetrate out from the three gray 360dtex polyester white yarns DATYF, and the seventh row of purple red 370dtex polyester white yarns DATYD penetrate into the first row and the third row of black 1500dtex polyester E, are arranged on the second row of black 1500dtex polyester E side by side, and finally penetrate into the three gray 360dtex polyester white yarns DATYF from the row.
In summary, the beneficial effects of the utility model are as follows: compared with the traditional fabric, the hard film layer is structurally added on the fabric to replace the traditional sponge layer to support the fabric coating, the weight is lighter, the formability is high, the coating difficulty is reduced, one piece of coating film is formed into bright spots, the use field of the woven fabric is widened, and meanwhile the wear resistance of the fabric at the position of the IP/door plate is enhanced.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (9)
1. A multi-layer composite and special pattern door panel, IP woven fabric, comprising: nonwoven backing fabric (1), first hot melt adhesive film (2), design membrane (3), second hot melt adhesive film (4) and surface decoration class fabric layer (5), surface decoration class fabric layer (5) include a plurality of color lump units, every color lump unit includes six woofs (51) and eight warp (52), woof (51) with warp (52) interweave each other, warp (52) are arranged form warp color lump (53) on woof (51), woof (51) are arranged form weft color lump (54) on warp (52).
2. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 1, wherein: the non-woven base fabric (1) is a needled non-woven fabric, the gram weight is 150 g/square meter, and the thickness is 0.5mm.
3. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 1, wherein: the first hot melt adhesive film (2) and the second hot melt adhesive film (4) are plastic PP films, the thickness is 0.08mm, and the gram weight is 6 g/square meter.
4. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 1, wherein: six weft yarns (51) comprise three black 1500dtex polyester yarns (E) and three gray 360dtex polyester white yarns DATY (F), and the three black 1500dtex polyester yarns (E) and the three gray 360dtex polyester white yarns DATY (F) are sequentially arranged.
5. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 4, wherein: eight warp (52) include one green 1500dtex dacron (A), three red 370dtex dacron (B), one blue 1500dtex dacron (C) and three mauve 370dtex dacron white silk DATY (D) in proper order, green 1500dtex dacron (A) red 370dtex dacron (B), blue 1500dtex dacron (C) and mauve 370dtex dacron white silk DATY (D) respectively with three black 1500dtex dacron (E) and three grey 360dtex dacron white silk DATY (F) interweaves each other.
6. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 5, wherein: the green 1500dtex polyester (A) is arranged on the two black 1500dtex polyester (E) in the first row and the second row, penetrates into the black 1500dtex polyester (E) in the third row, and finally penetrates out from the lower parts of the three gray 360dtex polyester white yarns DATY (F).
7. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 6, wherein: the red 370dtex polyester (B) of the second and fourth columns penetrates under the black 1500dtex polyester (E) of the first and third rows, is arranged on the black 1500dtex polyester (E) of the second row side by side, finally penetrates out of three gray 360dtex polyester white yarns DATY (F) from three rows of the gray 360dtex polyester white yarns DATY (F), and the red 370dtex polyester (B) of the third column penetrates under the black 1500dtex polyester (E) of the first and third rows.
8. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 7, wherein: the blue 1500dtex polyester (C) penetrates into the black 1500dtex polyester (E) in the first row and the second row, and is arranged on the black 1500dtex polyester (E) in the second row and the three gray 360dtex polyester white yarns DATY (F) side by side.
9. A multi-layer composite and special pattern textured door panel, IP woven fabric as defined in claim 8, wherein: the sixth and eighth rows of purple red 370dtex polyester white yarns DATY (D) are arranged on the two black 1500dtex polyester yarns (E) in the first row and the third row, penetrate into the third row of black 1500dtex polyester yarns (E), finally penetrate out from the three gray 360dtex polyester white yarns DATY (F), the seventh row of purple red 370dtex polyester white yarns DATY (D) penetrate into the first row and the third row of black 1500dtex polyester yarns (E), and are arranged on the second row of black 1500dtex polyester yarns (E) side by side, and finally penetrate into the three gray 360dtex polyester white yarns DATY (F) from the row.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321019581.4U CN220095823U (en) | 2023-05-03 | 2023-05-03 | Door plate and IP woven fabric with multilayer composite and special flower-shaped textures |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321019581.4U CN220095823U (en) | 2023-05-03 | 2023-05-03 | Door plate and IP woven fabric with multilayer composite and special flower-shaped textures |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220095823U true CN220095823U (en) | 2023-11-28 |
Family
ID=88868737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321019581.4U Active CN220095823U (en) | 2023-05-03 | 2023-05-03 | Door plate and IP woven fabric with multilayer composite and special flower-shaped textures |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220095823U (en) |
-
2023
- 2023-05-03 CN CN202321019581.4U patent/CN220095823U/en active Active
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