CN220095449U - Automobile aluminum foil sheath wire injection molding system with aluminum foil fracture detection function - Google Patents
Automobile aluminum foil sheath wire injection molding system with aluminum foil fracture detection function Download PDFInfo
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- CN220095449U CN220095449U CN202320680236.9U CN202320680236U CN220095449U CN 220095449 U CN220095449 U CN 220095449U CN 202320680236 U CN202320680236 U CN 202320680236U CN 220095449 U CN220095449 U CN 220095449U
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- aluminum foil
- sheath
- fracture
- injection molding
- molding system
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- 239000011888 foil Substances 0.000 title claims abstract description 95
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 94
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 94
- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 238000001746 injection moulding Methods 0.000 title claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 239000000498 cooling water Substances 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 7
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides an automobile aluminum foil sheath wire injection molding system with an aluminum foil fracture detection function, which comprises a sheath extruder, a cooling water tank, a dryer, an aluminum foil fracture detection workbench and an extrusion main control box, wherein the cooling water tank is arranged at the rear side of the sheath extruder; the extrusion main control box is electrically connected with the sheath extruder, the ultrasonic detection device and the fracture identification device respectively. The utility model can realize the on-line automatic detection of the fracture of the aluminum foil, thereby not only improving the production efficiency, but also effectively preventing the sheath wire containing the fracture aluminum foil from flowing out, and greatly improving the product quality.
Description
[ field of technology ]
The utility model relates to an automobile aluminum foil sheath wire injection molding system with an aluminum foil fracture detection function.
[ background Art ]
At present, an aluminum foil shielding layer is arranged in an aluminum foil shielding sheath wire containing a bare ground wire for a vehicle, and when the aluminum foil shielding sheath wire is subjected to injection molding, the aluminum foil is easy to break in the injection molding process due to the influence of extrusion pressure or aluminum foil quality factors. Because the outside of the foil shielding layer is also wrapped by the insulating sheath, the detection personnel cannot detect the broken part of the aluminum foil by naked eyes, and an on-line detection means does not exist at present, so that the sheath wire with the broken part of the aluminum foil cannot be detected, and when the finished product is manufactured and then conducted for detection, the metal bare earth wire is in contact with the aluminum foil, and whether the aluminum foil is broken or not cannot be detected by using a mode of detecting whether the aluminum foil is on or off or not by using related equipment, so that the sheath wire with quality risk is easily caused to be shipped and used. The defective sheath wire has poor shielding effect after being used, and the automotive electronic equipment is interfered.
[ utility model ]
The utility model aims to solve the technical problem of providing an automobile aluminum foil sheath wire injection molding system with an aluminum foil fracture detection function, which can realize on-line automatic detection of aluminum foil fracture, thereby improving production efficiency, effectively preventing sheath wires containing broken aluminum foil from flowing out and greatly improving product quality.
The utility model is realized in the following way:
an automobile aluminum foil sheath wire injection molding system with an aluminum foil fracture detection function comprises a sheath extruder, a cooling water tank, a dryer, an aluminum foil fracture detection workbench and an extrusion main control box, wherein the cooling water tank is arranged at the rear side of the sheath extruder, the dryer is arranged at the rear side of the cooling water tank, the aluminum foil fracture detection workbench is arranged at the rear side of the dryer, an ultrasonic detection device and a fracture identification device are arranged on the aluminum foil fracture detection workbench, the ultrasonic detection device comprises an ultrasonic probe, the ultrasonic probe is right opposite to the aluminum foil fracture detection workbench and is positioned right above a passing route of an aluminum foil sheath wire, and the ultrasonic probe is positioned right in front of the fracture identification device; the extrusion main control box is electrically connected with the sheath extruder, the ultrasonic detection device and the fracture identification device respectively.
Further, the fracture marking device is an ink-jet marking machine, and a nozzle of the ink-jet marking machine is positioned right above a wire passing route of the aluminum foil sheath.
Further, the injection molding system further comprises a paying-off barrel, a line stabilizing table and an aluminum foil covering machine, wherein the paying-off barrel, the line stabilizing table and the aluminum foil covering machine are sequentially arranged from front to back, and the aluminum foil covering machine is located on the front side of the sheath extruder.
Further, the injection molding system further comprises a sheath insulation voltage-resistant and outer diameter detection table, wherein the sheath insulation voltage-resistant and outer diameter detection table is arranged between the dryer and the aluminum foil breakage detection workbench.
Further, the injection molding system further comprises a wire winding machine, and the wire winding machine is positioned at the rear side of the aluminum foil fracture detection workbench.
The utility model has the advantages that:
the injection molding system for the sheath wire is provided with the aluminum foil fracture detection workbench, can detect the aluminum foil fracture in the production process in real time on line and mark the aluminum foil fracture, realizes the automatic detection of the aluminum foil fracture, improves the production efficiency, can detect the fracture condition of the aluminum foil shielding layer, effectively prevents the sheath wire containing the broken aluminum foil from flowing out, and greatly improves the product quality.
[ description of the drawings ]
The utility model will be further described with reference to examples of embodiments with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of an automotive aluminum foil sheath wire injection molding system with an aluminum foil breakage detection function according to the present utility model.
Fig. 2 is a schematic diagram of aluminum foil breakage detection of an injection molding system for an automotive aluminum foil sheath wire with aluminum foil breakage detection function according to the present utility model.
[ detailed description ] of the utility model
The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings and detailed description. In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 2, the injection molding system for an automotive aluminum foil sheath wire with an aluminum foil fracture detection function of the present utility model includes a sheath extruder 1, a cooling water tank 2, a dryer 3, an aluminum foil fracture detection workbench 4, and an extrusion main control box 5, wherein the cooling water tank 2 is disposed at the rear side of the sheath extruder 1, the dryer 3 is disposed at the rear side of the cooling water tank 2, the aluminum foil fracture detection workbench 4 is disposed at the rear side of the dryer 3, an ultrasonic detection device 6 and a fracture identification device 7 are disposed on the aluminum foil fracture detection workbench 4, the ultrasonic detection device 6 includes an ultrasonic probe 61, the ultrasonic probe 61 is directly over the aluminum foil fracture detection workbench 4 and is located right above a passing path of an aluminum foil sheath wire 100, and the ultrasonic probe 61 is located right in front of the fracture identification device 7; the extrusion main control box 5 is electrically connected with the sheath extruder 1, the ultrasonic detection device 6 and the fracture identification device 7 respectively.
In a preferred embodiment, the method comprises: the fracture marking device 7 is an ink-jet marking machine 71, and a nozzle of the ink-jet marking machine 71 is positioned right above a passing route of the aluminum foil sheath wire 100.
In a preferred embodiment, the method comprises: the injection molding system further comprises a paying-off barrel 8, a line stabilizing table 9 and an aluminum foil covering machine 10, wherein the paying-off barrel 8, the line stabilizing table 9 and the aluminum foil covering machine 10 are sequentially arranged from front to back, and the aluminum foil covering machine 10 is located at the front side of the sheath extruder 1.
In a preferred embodiment, the method comprises: the injection molding system further comprises a sheath insulation voltage-resistant and outer diameter detection table 11, and the sheath insulation voltage-resistant and outer diameter detection table 11 is arranged between the dryer 3 and the aluminum foil breakage detection workbench 4.
In a preferred embodiment, the method comprises: the injection molding system further comprises a wire winding machine 12, and the wire winding machine 12 is positioned at the rear side of the aluminum foil breakage detection workbench 4.
In another embodiment of the present utility model, the operation is as follows:
setting a detection distance d in the extrusion main control box 5 system, wherein the detection distance d is the distance from the ultrasonic probe 61 to the upper surface of the aluminum foil shielding layer 101 in the sheath wire 100;
after the aluminum foil is covered by the sheath wire 100, the wire enters the sheath extruder 1 to extrude a sheath layer, and then enters the aluminum foil fracture detection workbench 4 to be detected after cooling, drying, sheath insulation withstand voltage detection and outer diameter detection, wherein the specific steps are as follows:
when the sheath wire 100 passes below the ultrasonic probe 61, the ultrasonic probe 61 sends the detection distance to the internal system of the extrusion main control box 5 in real time, and when the detection distance of the ultrasonic waves received by the extrusion main control box 5 is less than or equal to d, the aluminum foil is judged to have no fracture condition; when the ultrasonic detection distance received by the extrusion main control box 5 is larger than d, the aluminum foil is judged to have fracture, the ink jet marker 71 is immediately started, and the ink jet marker 200 is carried out on the surface of the abnormal section of the sheathed wire.
Finally, after the product is taken off line, the production personnel reject the section of the marked sheath wire according to the ink-jet mark 200 on the sheath wire 100 and check and confirm the peeling, so that the sheath wire containing broken aluminum foil can be prevented from flowing out.
In summary, the injection molding system for the sheath wire is provided with the aluminum foil fracture detection workbench, so that the aluminum foil fracture detection in the production process can be detected in real time and marked on line, the automatic detection of aluminum foil fracture is realized, the production efficiency is improved, the fracture condition of the aluminum foil shielding layer can be detected, the sheath wire containing the broken aluminum foil is effectively prevented from flowing out, and the product quality is greatly improved.
While specific embodiments of the utility model have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the utility model, and that equivalent modifications and variations of the utility model in light of the spirit of the utility model will be covered by the claims of the present utility model.
Claims (5)
1. Automobile aluminum foil sheath electric wire injection molding system with aluminum foil fracture detection function, which is characterized in that: the injection molding system comprises a sheath extruder, a cooling water tank, a dryer, an aluminum foil fracture detection workbench and an extrusion main control box, wherein the cooling water tank is arranged at the rear side of the sheath extruder, the dryer is arranged at the rear side of the cooling water tank, the aluminum foil fracture detection workbench is arranged at the rear side of the dryer, an ultrasonic detection device and a fracture identification device are arranged on the aluminum foil fracture detection workbench, the ultrasonic detection device comprises an ultrasonic probe, the ultrasonic probe is opposite to the aluminum foil fracture detection workbench and is positioned right above a wire passing route of the aluminum foil sheath, and the ultrasonic probe is positioned right in front of the fracture identification device; the extrusion main control box is electrically connected with the sheath extruder, the ultrasonic detection device and the fracture identification device respectively.
2. The automotive aluminum foil sheath wire injection molding system with an aluminum foil breakage detection function as claimed in claim 1, wherein: the breaking marking device is an ink-jet marking machine, and a nozzle of the ink-jet marking machine is positioned right above a wire passing route of the aluminum foil sheath.
3. The automotive aluminum foil sheath wire injection molding system with an aluminum foil breakage detection function as claimed in claim 1, wherein: the injection molding system further comprises a paying-off barrel, a line stabilizing table and an aluminum foil covering machine, wherein the paying-off barrel, the line stabilizing table and the aluminum foil covering machine are sequentially arranged from front to back, and the aluminum foil covering machine is located on the front side of the sheath extruder.
4. The automotive aluminum foil sheath wire injection molding system with an aluminum foil breakage detection function as claimed in claim 1, wherein: the injection molding system further comprises a sheath insulation voltage-resistant and outer diameter detection table, wherein the sheath insulation voltage-resistant and outer diameter detection table is arranged between the dryer and the aluminum foil fracture detection workbench.
5. The automotive aluminum foil sheath wire injection molding system with an aluminum foil breakage detection function as claimed in claim 1, wherein: the injection molding system further comprises a wire winding machine, and the wire winding machine is located at the rear side of the aluminum foil fracture detection workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320680236.9U CN220095449U (en) | 2023-03-31 | 2023-03-31 | Automobile aluminum foil sheath wire injection molding system with aluminum foil fracture detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320680236.9U CN220095449U (en) | 2023-03-31 | 2023-03-31 | Automobile aluminum foil sheath wire injection molding system with aluminum foil fracture detection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220095449U true CN220095449U (en) | 2023-11-28 |
Family
ID=88842867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320680236.9U Active CN220095449U (en) | 2023-03-31 | 2023-03-31 | Automobile aluminum foil sheath wire injection molding system with aluminum foil fracture detection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220095449U (en) |
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2023
- 2023-03-31 CN CN202320680236.9U patent/CN220095449U/en active Active
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