CN220092769U - Carbon residue spoon processing equipment - Google Patents
Carbon residue spoon processing equipment Download PDFInfo
- Publication number
- CN220092769U CN220092769U CN202321242633.4U CN202321242633U CN220092769U CN 220092769 U CN220092769 U CN 220092769U CN 202321242633 U CN202321242633 U CN 202321242633U CN 220092769 U CN220092769 U CN 220092769U
- Authority
- CN
- China
- Prior art keywords
- die
- cutting
- punching
- fixing plate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 239000002893 slag Substances 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 4
- 230000006978 adaptation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 34
- 238000000465 moulding Methods 0.000 description 7
- 238000005868 electrolysis reaction Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Ceramic Products (AREA)
Abstract
The utility model relates to the technical field of stamping equipment, in particular to carbon residue spoon processing equipment, which comprises a press frame, a hydraulic station and a cutting and punching die, wherein a die mounting plate is arranged in the middle of the press frame, a press cylinder is arranged at the upper part of the press frame, the press cylinder is arranged in the vertical direction, a fixed end of the press cylinder is fixedly connected with the press frame, a pressing plate is connected to the piston end of the press cylinder, the cutting and punching die comprises a cutting and punching upper die and a cutting and punching lower die which are arranged up and down, one ends, far away from each other, of the cutting and punching upper die and the cutting and punching lower die are respectively connected with an upper die fixing plate and a lower die fixing plate, the upper die fixing plate is connected with the lower die fixing plate through a telescopic guide post, and a return spring is sleeved on the telescopic guide post; the lower die fixing plate is fixedly arranged on the die mounting plate, and the upper die fixing plate is matched with the pressing plate. The punching process and the forming process are carried out by adopting two sets of dies, so that the production quality can be ensured, the complexity of the dies is reduced, and the manufacturing cost is reduced.
Description
Technical Field
The utility model relates to the technical field of stamping equipment, in particular to aluminum electrolysis carbon residue ladle processing equipment.
Background
In aluminum electrolysis production, the anode carbon block can produce problems such as oxidization and slag falling at high temperature, in order to reduce the influence on electrolysis production, carbon slag in an electrolytic tank needs to be cleaned thoroughly in time, and currently, the carbon slag is cleaned and salvaged by a manual tool, and the salvaging tool is consumed greatly due to the fact that the anode carbon block is used in the high-temperature environment of the electrolytic tank.
The Chinese patent publication No. CN102641976B discloses a strainer body forming machine, which adopts a rolling forming mode to produce the strainer, has low production efficiency and is not convenient for large-scale production.
Accordingly, there is a need for improvements over the prior art.
Disclosure of Invention
In order to overcome the defects in the prior art, the stamping type carbon residue spoon processing equipment with high production efficiency is provided.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a carbon slag ladle processing apparatus comprising:
the device comprises a press frame, wherein a die mounting plate is arranged in the middle of the press frame, a press oil cylinder is arranged at the upper part of the press frame, the press oil cylinder is arranged in the vertical direction, the fixed end of the press oil cylinder is fixedly connected with the press frame, and the piston end of the press oil cylinder is connected with a pressing plate;
the hydraulic station is connected with the pressure oil cylinder through an oil pipe;
the cutting and punching die comprises an upper cutting and punching die and a lower cutting and punching die which are arranged up and down, wherein one ends of the upper cutting and punching die and the lower cutting and punching die, which are far away from each other, are respectively connected with an upper die fixing plate and a lower die fixing plate, the upper die fixing plate is connected with the lower die fixing plate through a telescopic guide post, and a return spring is sleeved on the telescopic guide post;
the lower die fixing plate is fixedly arranged on the die mounting plate, and the upper die fixing plate is matched with the pressing plate.
Further, the cutting and punching lower die comprises a forming cavity and a punch rod which is arranged in the forming cavity and corresponds to the carbon residue spoon opening;
the cutting and punching upper die comprises a boss matched with the size of the forming cavity, and an opening corresponding to the punch rod is formed in the boss.
Further, the forming die comprises an upper forming die and a lower forming die, the forming die is arranged on the die mounting plate, the upper end of the lower forming die is provided with a concave cambered surface with the same size as the carbon residue spoon, and the lower end of the upper forming die is provided with a convex cambered surface matched with the concave cambered surface.
Further, the hydraulic station comprises an oil tank, a hydraulic pump group, a hydraulic valve group and oil pipes which are sequentially connected, wherein the two oil pipes are respectively communicated with an oil inlet and an oil return port of the pressure oil cylinder;
the oil tank is characterized in that a liquid level meter is arranged on one side of the oil tank, and an oil drain valve is arranged at the lower end of the oil tank.
Further, a lifting plate is arranged in the forming cavity of the cutting and punching lower die, the lower end of the lifting plate is fixedly connected with a guide sleeve and is in sliding connection with the cutting and punching lower die through the guide sleeve, a compression spring is arranged in the guide sleeve, and two ends of the compression spring are respectively connected with the guide sleeve and the lower die fixing plate.
Further, a sliding rod is arranged in the opening of the cutting and punching upper die in a sliding mode, the upper end of the sliding rod is connected with the same sliding plate, the sliding plate is arranged in the cutting and punching upper die in a sliding mode, and a compression spring is arranged between the sliding plate and the upper die fixing plate.
Compared with the prior art, the utility model has the following beneficial effects:
1. the utility model adopts a stamping mode to produce the carbon residue spoon, has high production efficiency and is suitable for large-scale production.
2. The punching process and the forming process are carried out by adopting two sets of dies, so that the production quality can be ensured, the complexity of the dies is reduced, and the manufacturing cost is reduced.
3. The utility model is provided with the demoulding mechanism in the cutting and punching die and the cutting and punching upper die, so that demoulding can be conveniently carried out, and continuous production can be realized.
Drawings
The following detailed description of the utility model will be given with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a press frame and hydraulic station configuration;
FIG. 2 is a schematic view of a mounting structure of a cutting and punching die;
FIG. 3 is a front cross-sectional view of a cutting and punching die;
fig. 4 is a schematic view of a molding die structure.
In the figure: the mold comprises a 1-press frame, a 11-mold mounting plate, a 12-press cylinder, a 13-press plate, a 2-hydraulic station, a 21-oil tank, a 22-hydraulic pump unit, a 23-hydraulic valve group, a 24-oil pipe, a 25-level gauge, a 26-oil drain valve, a 3-cutting punching mold, a 31-cutting punching lower mold, a 311-molding cavity, a 312-punch rod, a 32-cutting punching upper mold, a 321-boss, a 322-opening, a 323-slide rod, a 324-slide plate, a 325-compression spring, a 33-upper mold fixing plate, a 34-lower mold fixing plate, a 35-telescopic guide post, a 36-return spring, a 37-lifting plate, a 371-guide sleeve, a 4-molding mold, a 41-molding upper mold, a 411-convex cambered surface, a 42-molding lower mold, a 421-concave cambered surface and a 5-carbon slag ladle.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples:
as shown in fig. 1 to 4, a carbon residue spoon processing apparatus includes: the hydraulic press comprises a press frame 1, a hydraulic station 2, a cutting and punching die 3 and a forming die 4, wherein the press frame 1 is provided with two hydraulic stations and is respectively matched with the cutting and punching die 3 and the forming die 4, and any press frame 1 is connected with the hydraulic station 2.
The middle part of the press frame 1 is provided with a die mounting plate 11, the upper part of the press frame 1 is provided with a press cylinder 12, the press cylinder 12 is arranged along the vertical direction, the fixed end is fixedly connected with the press frame 1, and the piston end of the press cylinder 12 is connected with a pressing plate 13. The hydraulic station 2 comprises an oil tank 21, a hydraulic pump group 22, a hydraulic valve group 23 and an oil pipe 24 which are sequentially connected, wherein the oil pipe 24 is provided with two oil inlets and oil return ports which are respectively communicated with the pressure oil cylinder 12, and the expansion and contraction of the pressure oil cylinder 12 are controlled through the hydraulic pump group 22, the hydraulic valve group 23 and the oil pipe 24.
The oil tank 21 is provided with the level gauge 25 on one side, but the real-time observation oil tank oil level, and oil tank 21 lower extreme is provided with the oil drain valve 26, still is provided with the oil filter on the oil tank, is provided with manometer and operating handle on the hydraulic pressure valves 23.
The cutting and punching die 3 is arranged on the die mounting plate 11 of the press frame 1, the cutting and punching die 3 comprises a cutting and punching upper die 32 and a cutting and punching lower die 31 which are arranged up and down, one ends of the cutting and punching upper die 32 and the cutting and punching lower die 31, which are far away from each other, are respectively connected with an upper die fixing plate 33 and a lower die fixing plate 34, the lower die fixing plate 34 is fixedly arranged on the die mounting plate 11, the upper die fixing plate 33 is connected with the lower die fixing plate 34 through a telescopic guide post 35, a return spring 36 is sleeved on the telescopic guide post 35, so that the lower die fixing plate 34 can move downwards under the action of the press plate 13, and when the lower die fixing plate is not contacted with the press plate 13, the lower die fixing plate 34 can return automatically under the action of the return spring 36.
The cutting and punching lower die 31 comprises a forming cavity 311 and a punch rod 312 which is arranged in the forming cavity 311 and corresponds to the carbon residue spoon opening; the cutting and punching upper die 32 comprises a boss 321 matched with the size of the forming cavity 311, an opening 322 corresponding to the punch rod 312 is formed in the boss 321, and cutting and blanking is achieved through the matching of the forming cavity 311 and the boss 321 and the matching of the punch rod 312 and the opening 322.
In order to facilitate demoulding and slag discharge, a die lifting plate 37 is arranged in a forming cavity 311 of the cutting and punching lower die 31, the lower end of the die lifting plate 37 is fixedly connected with a guide sleeve 371, the die lifting plate 37 is in sliding connection with the cutting and punching lower die 31 through the guide sleeve 371, a compression spring is arranged in the guide sleeve 371, and two ends of the compression spring are respectively connected with the guide sleeve 371 and the lower die fixing plate 34. When the punching is completed, the die plate 37 moves upward by the compression spring, and the punched raw material is pushed out of the molding cavity 311.
A slide bar 323 is arranged in the opening 322 of the cutting and punching upper die 32 in a sliding manner, the upper end of the slide bar 323 is connected with the same slide plate 324, the slide plate 324 is arranged in the cutting and punching upper die 32 in a sliding manner, a compression spring 325 is arranged between the slide plate 324 and the upper die fixing plate 33, and after punching is completed, waste residues are ejected out of the opening 322 through the slide bar 323, so that slag discharge is realized.
The forming die 4 comprises an upper forming die 41 and a lower forming die 42, the upper forming die 41 and the lower forming die 42 are respectively connected with an upper die mounting plate and a lower die mounting plate, the forming die 41 is arranged on the die mounting plate 11, the upper end of the lower forming die 42 is provided with a concave cambered surface 421 with the same size as the carbon slag ladle, and the lower end of the upper forming die 41 is provided with a convex cambered surface 411 matched with the concave cambered surface 421.
The raw materials after finishing the cutting and punching process are placed on the convex arc surface 411, and the hydraulic oil cylinder drives the convex arc surface 411 to move downwards and match with the convex arc surface 411 to finish the final molding of the carbon residue spoon.
The preferred embodiments of the present utility model have been described in detail, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model, and the various changes are included in the scope of the present utility model.
Claims (6)
1. A carbon slag ladle processing apparatus, comprising:
the device comprises a press frame (1), wherein a die mounting plate (11) is arranged in the middle of the press frame (1), a press oil cylinder (12) is arranged at the upper part of the press frame (1), the press oil cylinder (12) is arranged in the vertical direction, the fixed end of the press oil cylinder is fixedly connected with the press frame (1), and a pressing plate (13) is connected with the piston end of the press oil cylinder (12);
the hydraulic station (2) is connected with the pressure cylinder (12) through an oil pipe;
the cutting and punching die (3) comprises a cutting and punching upper die (32) and a cutting and punching lower die (31) which are arranged up and down, wherein one ends, far away from each other, of the cutting and punching upper die (32) and the cutting and punching lower die (31) are respectively connected with an upper die fixing plate (33) and a lower die fixing plate (34), the upper die fixing plate (33) is connected with the lower die fixing plate (34) through a telescopic guide post (35), and a return spring (36) is sleeved on the telescopic guide post (35);
the lower die fixing plate (34) is fixedly arranged on the die mounting plate (11), and the upper die fixing plate (33) is matched with the pressing plate (13).
2. The carbon residue spoon processing apparatus according to claim 1, wherein: the cutting and punching lower die (31) comprises a forming cavity (311) and a punch rod (312) which is arranged in the forming cavity (311) and corresponds to the carbon residue spoon opening;
the cutting and punching upper die (32) comprises a boss (321) with the size matched with that of the forming cavity (311), and an opening (322) corresponding to the punch rod (312) is formed in the boss (321).
3. The carbon residue spoon processing apparatus according to claim 1, wherein: still include forming die (4), forming die (4) are including shaping upper die (41) and shaping lower mould (42), forming die (4) set up on mould mounting panel (11), shaping lower mould (42) upper end is provided with spill cambered surface (421) the same with carbon residue spoon size, shaping upper die (41) lower extreme is provided with convex cambered surface (411) with spill cambered surface (421) looks adaptation.
4. The carbon residue spoon processing apparatus according to claim 1, wherein: the hydraulic station (2) comprises an oil tank (21), a hydraulic pump set (22), a hydraulic valve group (23) and oil pipes (24) which are sequentially connected, wherein the two oil pipes (24) are respectively communicated with an oil inlet and an oil return port of the pressure oil cylinder (12);
one side of the oil tank (21) is provided with a liquid level meter (25), and the lower end of the oil tank (21) is provided with an oil drain valve (26).
5. The carbon residue spoon processing apparatus according to claim 2, wherein: the forming cavity (311) of the cutting and punching lower die (31) is internally provided with a lifting die plate (37), the lower end of the lifting die plate (37) is fixedly connected with a guide sleeve (371) and is in sliding connection with the cutting and punching lower die (31) through the guide sleeve (371), the guide sleeve (371) is internally provided with a compression spring, and two ends of the compression spring are respectively connected with the guide sleeve (371) and the lower die fixing plate (34).
6. The carbon residue spoon processing apparatus according to claim 2, wherein: the cutting and punching upper die (32) is characterized in that a sliding rod (323) is arranged in an opening (322) of the cutting and punching upper die (32) in a sliding mode, the upper end of the sliding rod (323) is connected with the same sliding plate (324), the sliding plate (324) is arranged in the cutting and punching upper die (32) in a sliding mode, and a compression spring (325) is arranged between the sliding plate (324) and the upper die fixing plate (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321242633.4U CN220092769U (en) | 2023-05-22 | 2023-05-22 | Carbon residue spoon processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321242633.4U CN220092769U (en) | 2023-05-22 | 2023-05-22 | Carbon residue spoon processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220092769U true CN220092769U (en) | 2023-11-28 |
Family
ID=88864460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321242633.4U Active CN220092769U (en) | 2023-05-22 | 2023-05-22 | Carbon residue spoon processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220092769U (en) |
-
2023
- 2023-05-22 CN CN202321242633.4U patent/CN220092769U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101376158B (en) | Machine for processing and squeezing pumping rod with three stations | |
| CN117161241A (en) | Arc sheet metal workpiece stamping die | |
| CN220092769U (en) | Carbon residue spoon processing equipment | |
| CN205588671U (en) | Mill is with punch press clearance iron fillings device | |
| CN110170609B (en) | Precision plastic forming process and mould for ball cage cover with flange | |
| CN214556407U (en) | Profile shaping machine | |
| CN216065376U (en) | Closed forging die of abnormal shape flange forging | |
| CN210676794U (en) | Forging and pressing die for high-precision wear-resistant alloy mobile phone frame | |
| CN210970021U (en) | High-efficiency hydraulic machine | |
| CN211661006U (en) | Novel hydraulic die frame for hot die forging socket seat | |
| CN205021780U (en) | Abnormal shape tubulose ceramic dry bag formula isostatic press for shaping | |
| CN212070032U (en) | Special press for pipeline connector | |
| CN205341674U (en) | Compound mould of L type oil blanket skeleton | |
| CN217121479U (en) | But stamping die of rapid demoulding | |
| CN218744011U (en) | Convenient operation's mould is pressed and is remained machine | |
| CN219805183U (en) | Material taking device for oil press | |
| CN218744227U (en) | Sealing washer skeleton production mould | |
| CN209206177U (en) | A kind of equipment for suppressing water jacket bracket L shape accessory | |
| CN220679243U (en) | Forging and pressing equipment for integrated forming die | |
| CN218873366U (en) | Automobile part forming die | |
| CN219685877U (en) | Punching and blanking device for automobile sheet metal parts | |
| CN219213494U (en) | Bidirectional compression molding machine | |
| CN219616679U (en) | Make things convenient for tungsten stick production of ejection of compact to use press forming machine | |
| CN220049611U (en) | Stamping die with self-cleaning mechanism | |
| CN213436686U (en) | Cold stamping die for automobile parts |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |