CN220092410U - Reversing type pipe cleaning machine - Google Patents
Reversing type pipe cleaning machine Download PDFInfo
- Publication number
- CN220092410U CN220092410U CN202223095445.1U CN202223095445U CN220092410U CN 220092410 U CN220092410 U CN 220092410U CN 202223095445 U CN202223095445 U CN 202223095445U CN 220092410 U CN220092410 U CN 220092410U
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- frame
- cylinder
- reversing
- brush
- power
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- 238000004140 cleaning Methods 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 19
- 239000010959 steel Substances 0.000 claims abstract description 19
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 5
- 238000011086 high cleaning Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000011010 flushing procedure Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000003814 drug Substances 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model relates to the field of cleaning of inner walls of long straight pipes. A reversing type pipe cleaning machine comprises a power component (1), a brush body component (2), a reversing component (3) and a steel wire rope (5); the power assembly (1) comprises a motor (1.4) and a winding drum (1.3) arranged on an output shaft of the motor (1.4), and the winding drum (1.3) is isolated into two sections; the brush body assembly (2) comprises a brush cylinder (2.3) with bristles arranged on the outer side, and a fixed cylinder which is arranged in the brush cylinder (2.3) and is rotationally connected with the brush cylinder (2.3) through a brush cylinder bearing (2.2), wherein two rope holes (2.7) for penetrating a steel wire rope (5) are formed in the fixed cylinder; the reversing assembly (3) comprises a fixed pulley (3.3) and a fixed pulley support frame. The utility model has the advantages of high cleaning speed, high efficiency and good cleaning effect when being matched with chemical cleaning.
Description
Technical Field
The utility model relates to the field of cleaning of inner walls of long straight pipes.
Background
Cleaning the inner wall of a pipe body is always a difficult problem, particularly the inner wall of a long pipeline is very difficult to clean, and the aim is to achieve the cleaning effect by reacting with substances inside the pipeline through a certain chemical agent. The chemical cleaning has flexibility and can be suitable for pipelines of any shape, but the cleaning speed is low, and the cleaning effect is often not ideal. High-pressure water can be used for flushing, and the problem of poor cleaning effect is also caused.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: how to provide a device of long straight type body inner wall clearance, not only the washing is fast when cooperating the chemistry to wash, efficient, and the cleaning effect is good moreover.
The technical scheme adopted by the utility model is as follows: a reversing type pipe cleaning machine comprises a power component (1), a brush body component (2), a reversing component (3) and a steel wire rope (5); the power assembly (1) comprises a motor (1.4) and a winding drum (1.3) arranged on an output shaft of the motor (1.4), and the winding drum (1.3) is isolated into two sections; the brush body assembly (2) comprises a brush cylinder (2.3) with bristles arranged on the outer side, and a fixed cylinder which is arranged in the brush cylinder (2.3) and is rotationally connected with the brush cylinder (2.3) through a brush cylinder bearing (2.2), wherein two rope holes (2.7) for penetrating a steel wire rope (5) are formed in the fixed cylinder; the reversing assembly (3) comprises a fixed pulley (3.3) and a fixed pulley support frame.
In the use, brush body subassembly (2) are in wait to clean body (4), power component (1) and switching-over subassembly (3) are in the both ends of waiting to clean body (4) respectively, in the both ends of wire rope (5), the front end of the fixed reel of first end (1.3) of wire rope (5) is and twine on first section reel, the rear end of the fixed reel of second end (1.3) of wire rope (5) is and reverse winding is on second section reel, wire rope (5) hang on fixed pulley (3.3), the both ends of wire rope (5) pass a rope hole (2.7) respectively, a rope hole (2.7) are fixed with wire rope (2.5), another rope hole (2.7) and wire rope (2.5) sliding connection. When the motor (1.4) rotates, one end of the steel wire rope (5) is wound on the first section winding drum, and the other end of the steel wire rope (5) leaves from the second section winding drum. The steel wire rope (5) drives the brush body assembly (2) to move left and right in the moving process, so that the inner wall of the pipe body (4) to be cleaned is cleaned.
As a preferred way: the power assembly (1) further comprises a power frame (1.1) and a power bearing (1.2), wherein two ends of the winding drum (1.3) are arranged inside the power frame (1.1) through the power bearing (1.2), and a power extension cylinder communicated with the position of the winding drum (1.3) inside is fixed on one side of the power frame (1.1). In the use process, the end head of the power extension cylinder is propped against one end head of the pipe body (4) to be cleaned. The inner diameter of the power extension cylinder is smaller than the outer diameter of the pipe body (4) to be cleaned, and the outer diameter of the power extension cylinder is larger than the outer diameter of the pipe body (4) to be cleaned.
As a preferred way: the fixed barrel comprises a supporting barrel (2.5) and end covers (2.1), wherein the two end covers (2.1) are arranged, each end of the supporting barrel (2.5) is provided with one end cover (2.1), two ends of the outer side of the brush barrel (2.3) are respectively connected with the inner side of one end cover through brush barrel bearings (2.2), the inner side of the brush barrel (2.3) is connected with the outer side of the supporting barrel (2.5) through slip rings (2.6), each end cover (2.1) is provided with two through holes penetrating through the end cover (2.1), and the two through holes of the two end covers (2.1) are positioned on the same straight line to form a rope hole (2.7). The outer wall of the support cylinder (2.5) is provided with 2-3 raised sliding rings (2.6), the brush cylinder (2.3) is provided with sliding grooves corresponding to the sliding rings (2.6), each sliding ring (2.6) is a circular ring, each sliding groove is an annular groove, the support cylinder (2.5) and the brush cylinder (2.3) are rotatably connected through the matching of the sliding grooves and the sliding rings (2.6), the end cover (2.1) clamps the two ends of the brush cylinder (2.3) and the support cylinder (2.5), and the rotary connection between the brush cylinder (2.3) and the end cover (2.1) is realized through the brush cylinder bearing (2.2).
As a preferred way: four guide wheels (2.4) are arranged on the side wall of each end cover (2.1) through mounting grooves, the connecting lines of the four guide wheels (2.4) form a square, and the outermost side of the projection of each guide wheel (2.4) on the cross section of the brush cylinder (2.3) is positioned between the outer wall of the brush cylinder (2.3) and the bristle end.
As a preferred way: the reversing assembly (3) further comprises a reversing frame (3.1), the fixed pulley support frame comprises a pin shaft (3.2) and a fixed pulley frame (3.4), the reversing frame (3.1) comprises a containing frame and a reversing extending cylinder, the left side of the containing frame is provided with an internally threaded through hole, the fixed pulley frame (3.4) comprises a pull rod with external threads, a straight rod and a dynamic frame, one end of the dynamic frame is fixed with the center of the other end of the pull rod, the pull rod is inserted into the threaded through hole and meshed with the internally threaded through hole, the dynamic frame is fixedly provided with a pin shaft (3.2), the fixed pulley (3.3) takes the pin shaft (3.2) as a rotating shaft, the upper surface and the lower surface of the containing frame are provided with racetrack-shaped guide holes, the upper end of the pin shaft (3.2) is clamped in the upper guide hole, and the lower end of the pin shaft (3.2) is clamped in the lower guide hole. The right side of the accommodating frame is provided with a notch, and a reversing extension cylinder is arranged at the notch of the accommodating frame. In the use process, the end head of the reversing extension cylinder is propped against one end head of the pipe body (4) to be cleaned. The inner diameter of the reversing extension cylinder is smaller than the outer diameter of the pipe body (4) to be cleaned, and the outer diameter of the reversing extension cylinder is larger than the outer diameter of the pipe body (4) to be cleaned.
The beneficial effects of the utility model are as follows: in the use process, firstly, substances which are easy to clean on the inner wall of the long straight pipe are cleaned by adopting liquid medicine soaking, high-pressure water flushing and the like, then, the utility model is adopted to mechanically remove attachments on the inner wall of the pipe, and finally, the long straight pipe is flushed, so that a good effect can be obtained.
Drawings
FIG. 1 is a schematic view of the use of the present utility model;
FIG. 2 is a schematic diagram of a power assembly configuration;
FIG. 3 is a schematic view of a brush assembly;
fig. 4 is a schematic illustration of a reversing assembly;
FIG. 5 is a schematic view of a three-dimensional mechanism of the brush assembly;
FIG. 6 is a schematic perspective view of a power frame;
fig. 7 is a schematic perspective view of a reversing assembly;
the cleaning device comprises a power component 1, a power component 2, a brush body component 3, a reversing component 4, a pipe body to be cleaned, 5, a steel wire rope, 1.1, a power frame, 1.2, a power bearing 1.3, a winding drum 1.4, a motor 2.1, an end cover 2.2, a brush drum bearing 2.3, a brush drum 2.4, a guide wheel 2.5, a support drum 2.6, a slip ring 2.7, a rope hole 3.1, a reversing frame 3.2, a pin shaft 3.3, a fixed pulley 3.4 and a fixed pulley frame.
Detailed Description
As shown in fig. 1-7, a reversing type pipe body cleaning machine comprises a power assembly 1, a brush body assembly 2, a reversing assembly 3 and a steel wire rope 5; the power assembly 1 comprises a motor 1.4 and a winding drum 1.3 arranged on an output shaft of the motor 1.4, wherein the winding drum 1.3 is isolated into two sections; when the motor 1.4 rotates, the output shaft drives the winding drum 1.3 connected with the motor to rotate forward and backward. In this embodiment, the motor 1.4 is a stepping rotary motor. The spool 1.3 is a reel, the centre of which is separated by annular grid flaps, thus forming two segments of equal size. Each section of the wire rope is wound with one end of the wire rope 5, in this embodiment, of the two ends of the wire rope 5, the first end fixes the front end (front end, rear end with reference to fig. 2) of the spool 1.3 and winds around the first section of spool, and the second end of the wire rope 5 fixes the rear end of the spool 1.3 and winds around the second section of spool in the opposite direction. The front and rear ends of the fixed spool 1.3 are described herein as being relatively speaking, with the front and rear of fig. 2 being front and rear, the spool 1.3 being a reel with front and rear grid edges, the centre of the reel being separated by annular grid blades, thereby forming two sections, each section having a winding area therein, the winding area of the first section being the same length as the winding area of the second section. The two ends of the wire rope 5 are wound on the two winding areas respectively, and are wound on the winding drum 1.3 in opposite winding directions. When the reel 1.3 rotates, the two ends of the wire rope are always wound on one end and paid off the other end or one end and paid off the other end first. When any section of winding drum finishes paying off, the motor 1.4 starts to rotate reversely, the reverse winding and paying off is started, forward transmission is carried out after the reverse winding and paying off is finished, and the forward winding and paying off is started until the pipe body is cleaned.
The brush body assembly 2 comprises a brush cylinder 2.3, a fixed cylinder, two rope holes 2.7 are arranged on the fixed cylinder, the bristles are arranged on the outer side of the brush cylinder 2.3, the fixed cylinder is arranged in the brush cylinder 2.3 and is connected with the brush cylinder 2.3 in a rotating mode through a brush cylinder bearing 2.2, the two rope holes 2.7 are used for the steel wire rope 5 to penetrate through, two ends of the steel wire rope 5 penetrate through one rope hole 2.7 respectively, one rope hole 2.7 is fixed with the steel wire rope 2.5, and the other rope hole 2.7 is connected with the steel wire rope 2.5 in a sliding mode. During the movement of the wire rope 5, the brush cylinder 2.3 moves together with the wire rope 5.
The reversing assembly 3 comprises a fixed pulley 3.3 and a fixed pulley support frame.
In the use, brush body subassembly 2 is in the body 4 of waiting to clean, power component 1 and switching-over subassembly 3 are in the both ends of body 4 of waiting to clean respectively, in two ends of wire rope 5, the front end of the fixed reel 1.3 of first end of wire rope 5 is twined on first section reel, the rear end of the fixed reel 1.3 of second end of wire rope 5 is twined on the second section reel in opposite directions, wire rope 5 hangs on fixed pulley 3.3, the both ends of wire rope 5 pass a rope hole 2.7 respectively, a rope hole 2.7 is fixed with wire rope 2.5, another rope hole 2.7 and wire rope 2.5 sliding connection. When the motor 1.4 rotates, one end of the wire rope 5 is wound on the first section of winding drum, and the other end of the wire rope 5 leaves from the second section of winding drum. The steel wire rope 5 drives the brush body assembly 2 to move left and right in the moving process, so that the inner wall of the pipe body 4 to be cleaned is cleaned.
The power assembly 1 further comprises a power frame 1.1 and a power bearing 1.2, two ends of the winding drum 1.3 are arranged inside the power frame 1.1 through the power bearing 1.2, and a power extension cylinder communicated with the position of the winding drum 1.3 inside is fixed on one side of the power frame 1.1. In use, the end of the power extension cylinder is abutted against the end of the pipe body 4 to be cleaned. The inner diameter of the power extension cylinder is smaller than the outer diameter of the pipe body 4 to be cleaned, and the outer diameter of the power extension cylinder is larger than the outer diameter of the pipe body 4 to be cleaned.
The fixed cylinder comprises two support cylinders 2.5 and end covers 2.1, wherein each end of each support cylinder 2.5 is provided with one end cover 2.1, the two ends of the outer side of each brush cylinder 2.3 are respectively connected with the inner side of each end cover through a brush cylinder bearing 2.2, the inner side of each brush cylinder 2.3 is connected with the outer side of each support cylinder 2.5 through a slip ring 2.6, each end cover 2.1 is provided with two through holes penetrating through the end covers 2.1, and the two through holes of the two end covers 2.1 on the same straight line form a rope hole 2.7. Each rope hole 2.7 comprises a through hole in one end cap and a through hole in the other end cap.
The outer wall of the supporting cylinder 2.5 is provided with 2-3 raised sliding rings 2.6, the brush cylinder 2.3 is provided with sliding grooves corresponding to the sliding rings 2.6, each sliding ring 2.6 is a circular ring, each sliding groove is an annular groove, the supporting cylinder 2.5 and the brush cylinder 2.3 are rotatably connected through the matching of the sliding grooves and the sliding rings 2.6, the end cover 2.1 clamps the two ends of the brush cylinder 2.3 and the supporting cylinder 2.5, and the rotary connection of the brush cylinder 2.3 and the end cover 2.1 is realized through the brush cylinder bearing 2.2.
Four guide wheels 2.4 are arranged on the side wall of each end cover 2.1 through mounting grooves, the connecting lines of the four guide wheels 2.4 form a square, and the outermost side of the projection of each guide wheel 2.4 on the cross section of the brush cylinder 2.3 is positioned between the outer wall of the brush cylinder 2.3 and the bristle end. The purpose of the guide wheel 2.4 is to prevent the end cap 2.1 from contact collision with the inner wall of the pipe body 4 to be cleaned.
The reversing assembly 3 further comprises a reversing frame 3.1, the fixed pulley support frame comprises a pin shaft 3.2 and a fixed pulley frame 3.4, the reversing frame 3.1 comprises a containing frame and a reversing extension cylinder, an internally threaded through hole is formed in the left side of the containing frame (a nut can be arranged at the front or back of the containing frame so as to be convenient for balanced stress), the fixed pulley frame 3.4 comprises a pull rod with external threads, a straight rod and a dynamic frame, one end of the dynamic frame is fixed with the center of the other end of the pull rod, the pull rod is inserted into the threaded through hole and meshed with the internally threaded through hole, a pin shaft 3.2 is fixed on the dynamic frame, the fixed pulley 3.3 takes the pin shaft 3.2 as a rotating shaft, runway-shaped guide holes which correspond up and down are formed in the upper surface and the lower surface of the containing frame, the upper end of the pin shaft 3.2 is clamped in the upper guide hole, and the lower end of the pin shaft 3.2 is clamped in the lower guide hole. The right side of the accommodating frame is provided with a notch, and a reversing extension cylinder is arranged at the notch of the accommodating frame. In the use process, the end head of the reversing extension cylinder is propped against one end head of the pipe body 4 to be cleaned. The inner diameter of the reversing extension cylinder is smaller than the outer diameter of the pipe body 4 to be cleaned, and the outer diameter of the reversing extension cylinder is larger than the outer diameter of the pipe body 4 to be cleaned.
Through rotating the straight rod, the pull rod rotates in the through hole with the internal thread to drive the accommodating frame to move left and right, and then the fixed pulley 3.3 is driven to rotate, so that the steel wire rope 5 is tensioned.
In this embodiment, the length of the steel wire rope is selected according to the length of the pipe body 4 to be cleaned, a certain error is allowed, and the tightness of the steel wire rope can be adjusted by rotating the pull rod.
In the use process, firstly, substances which are easy to clean on the inner wall of the long straight pipe are cleaned by adopting liquid medicine soaking, high-pressure water flushing and the like, then, the utility model is adopted to mechanically remove attachments on the inner wall of the pipe, and finally, the long straight pipe is flushed, so that a good effect can be obtained.
Claims (5)
1. A reversing type pipe cleaning machine, which is characterized in that: comprises a power component (1), a brush body component (2), a reversing component (3) and a steel wire rope (5); the power assembly (1) comprises a motor (1.4) and a winding drum (1.3) arranged on an output shaft of the motor (1.4), and the winding drum (1.3) is isolated into two sections; the brush body assembly (2) comprises a brush cylinder (2.3) with bristles arranged on the outer side, and a fixed cylinder which is arranged in the brush cylinder (2.3) and is rotationally connected with the brush cylinder (2.3) through a brush cylinder bearing (2.2), wherein two rope holes (2.7) for penetrating a steel wire rope (5) are formed in the fixed cylinder; the reversing assembly (3) comprises a fixed pulley (3.3) and a fixed pulley support frame.
2. A reversing tube cleaner as set forth in claim 1, wherein: the power assembly (1) further comprises a power frame (1.1) and a power bearing (1.2), wherein two ends of the winding drum (1.3) are arranged inside the power frame (1.1) through the power bearing (1.2), and a power extension cylinder communicated with the position of the winding drum (1.3) inside is fixed on one side of the power frame (1.1).
3. A reversing tube cleaner as set forth in claim 1, wherein: the fixed barrel comprises a supporting barrel (2.5) and end covers (2.1), wherein the two end covers (2.1) are arranged, each end of the supporting barrel (2.5) is provided with one end cover (2.1), two ends of the outer side of the brush barrel (2.3) are respectively connected with the inner side of one end cover through brush barrel bearings (2.2), the inner side of the brush barrel (2.3) is connected with the outer side of the supporting barrel (2.5) through slip rings (2.6), each end cover (2.1) is provided with two through holes penetrating through the end cover (2.1), and the two through holes of the two end covers (2.1) are positioned on the same straight line to form a rope hole (2.7).
4. A reversing tube cleaner according to claim 3, wherein: four guide wheels (2.4) are arranged on the side wall of each end cover (2.1) through mounting grooves, the connecting lines of the four guide wheels (2.4) form a square, and the outermost side of the projection of each guide wheel (2.4) on the cross section of the brush cylinder (2.3) is positioned between the outer wall of the brush cylinder (2.3) and the bristle end.
5. A reversing tube cleaner as set forth in claim 1, wherein: the reversing assembly (3) further comprises a reversing frame (3.1), the fixed pulley support frame comprises a pin shaft (3.2) and a fixed pulley frame (3.4), the reversing frame (3.1) comprises a containing frame and a reversing extending cylinder, the left side of the containing frame is provided with an internally threaded through hole, the fixed pulley frame (3.4) comprises a pull rod with external threads, a straight rod and a dynamic frame, one end of the dynamic frame is fixed with the center of the other end of the pull rod, the pull rod is inserted into the threaded through hole and meshed with the internally threaded through hole, the dynamic frame is fixedly provided with the pin shaft (3.2), the fixed pulley (3.3) takes the pin shaft (3.2) as a rotating shaft, the upper surface and the lower surface of the containing frame are provided with racetrack-shaped guide holes which correspond up and down, the upper end of the pin shaft (3.2) is clamped in the upper guide hole, the lower end of the pin shaft (3.2) is clamped in the lower guide hole, the right side of the containing frame is provided with a notch, and the reversing extending cylinder is arranged at the notch of the containing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095445.1U CN220092410U (en) | 2022-11-22 | 2022-11-22 | Reversing type pipe cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095445.1U CN220092410U (en) | 2022-11-22 | 2022-11-22 | Reversing type pipe cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220092410U true CN220092410U (en) | 2023-11-28 |
Family
ID=88882904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223095445.1U Active CN220092410U (en) | 2022-11-22 | 2022-11-22 | Reversing type pipe cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220092410U (en) |
-
2022
- 2022-11-22 CN CN202223095445.1U patent/CN220092410U/en active Active
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