CN220091906U - Novel coating machine for coiled material coloring - Google Patents
Novel coating machine for coiled material coloring Download PDFInfo
- Publication number
- CN220091906U CN220091906U CN202321687081.8U CN202321687081U CN220091906U CN 220091906 U CN220091906 U CN 220091906U CN 202321687081 U CN202321687081 U CN 202321687081U CN 220091906 U CN220091906 U CN 220091906U
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- roller
- double
- input
- frame
- shaft speed
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- 239000011248 coating agent Substances 0.000 title claims abstract description 67
- 238000000576 coating method Methods 0.000 title claims abstract description 67
- 239000000463 material Substances 0.000 title claims abstract description 17
- 238000004040 coloring Methods 0.000 title claims abstract description 12
- 230000001360 synchronised effect Effects 0.000 claims abstract description 39
- 239000003973 paint Substances 0.000 claims abstract description 28
- 239000003638 chemical reducing agent Substances 0.000 claims description 55
- 238000009434 installation Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009977 dual effect Effects 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Coating Apparatus (AREA)
Abstract
The utility model relates to a novel coating machine for coiled material coloring, which belongs to the technical field of coating machines and comprises a frame, wherein a supporting roller, a steering roller and a coating mechanism are arranged on the frame, the coating mechanism comprises a synchronous frame, a pick-up roller and a coating roller which are arranged on the synchronous frame, a paint tray is arranged below the pick-up roller and the coating roller, the paint tray is fixed on the synchronous frame, and a first oil cylinder is fixed on the frame corresponding to the coating mechanism. The utility model has compact structure, convenient use, and the whole coating mechanism is slidably arranged on the frame, and is convenient for feeding after being driven by the first oil cylinder, the gap between the coating mechanism and the supporting roller can be kept consistent after the feeding is completed, and the error is smaller in the same production batch, and the pressure on the pick-up roller and the coating roller can be intuitively detected by the arrangement of the first pressure sensor and the second pressure sensor, so that the thickness of the coating paint covered on the roller surface can be known.
Description
Technical Field
The utility model relates to the technical field of coating machines, in particular to a novel coating machine for coloring coiled materials.
Background
Currently, in the technical field of aluminum coil or steel coil surface painting, a coater is required for painting.
The existing coating machine generally comprises a frame and a coating mechanism arranged on the frame, wherein the coating mechanism comprises a pick-up roller, a coating roller and a coating tray, the coating in the coating tray is picked up and attached to the coating roller through the pick-up roller, the pick-up roller and the coating roller are both arranged on the frame in a sliding manner through a shaft seat and are fixed through a stud, the positions of the shaft seats on two sides are required to be adjusted when the coating machine is used for feeding coiled materials or adjusting the thickness of the coating, the whole adjusting process is complicated, and meanwhile, the size cannot be accurately adjusted, so that the product quality is low.
Disclosure of Invention
The utility model aims to provide a novel coating machine for coloring coiled materials, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the utility model provides a novel coating machine for coloring coiled materials, which adopts the following technical scheme:
the utility model provides a coiled material is colored with novel coating machine, includes the frame, install backing roll, steering roll, coating mechanism in the frame, coating mechanism includes synchronous frame and installs pick-up roll and coating roller on synchronous frame, pick-up roll and coating roller's below is provided with the lacquer dish, the lacquer dish is fixed on synchronous frame, correspond in the frame coating mechanism's position is fixed with first hydro-cylinder, the piston rod tip of first hydro-cylinder with synchronous frame fixed connection, synchronous frame top slides and is connected with transverse rail, be fixed with first bearing frame on the transverse rail, be provided with the second bearing frame by first bearing frame, the second bearing frame slides and is connected with on the transverse rail, the coating roller rotates to be connected between the first bearing frame of both sides, pick-up roll rotates to be connected between the second bearing frame of both sides.
The paint thickness adjusting assembly comprises an installation seat vertically fixed at the end part of the transverse guide rail, a first double-input-shaft speed reducer and a second double-input-shaft speed reducer are respectively fixed on the installation seat, a connecting rod shaft and a screw rod are respectively installed on the first double-input-shaft speed reducer and the second double-input-shaft speed reducer, the first double-input-shaft speed reducer is correspondingly arranged beside the second bearing frame, the second double-input-shaft speed reducer is correspondingly arranged beside the synchronous frame, a first ball screw nut is fixed on the side wall of the second bearing seat corresponding to the first double-input-shaft speed reducer, a first pressure sensor is sleeved on the surface of the first ball screw nut, a screw rod in the first double-input-shaft speed reducer is in threaded connection with the first ball screw nut, a second ball screw is installed on the side wall of the second double-input-shaft speed reducer corresponding to the synchronous frame, and a second pressure sensor is sleeved on the surface of the second ball screw nut;
the roller mechanism comprises a roller, a third bearing shaft seat, a second oil cylinder and a vertical guide rail, wherein third bearing seats are arranged at two ends of the roller, the second oil cylinder is vertically fixed on the frame, the end part of a piston rod of the second oil cylinder is fixedly connected with the third bearing seats and used for driving the roller to move up and down, the vertical guide rail is fixed on the frame, the side wall of the third bearing seat is slidingly connected on the vertical guide rail, racks are vertically fixed beside the vertical guide rail, rollers of the roller extend out of the third bearing seats, and gear plates meshed with the racks are fixed at the end parts of the rollers extending out of the third bearing seats.
The two sides of the hand wheel is connected with the first double-input shaft speed reducer, the two sides of the hand wheel are connected with the second double-input shaft speed reducer, and the hand wheels are arranged at one ends of connecting rod shafts in the first double-input shaft speed reducer and the second double-input shaft speed reducer.
The connecting rod shafts of the first double-input-shaft speed reducer and the second double-input-shaft speed reducer on the corresponding sides of the inner gear ring are fixedly provided with gears meshed with the inner gear ring, and one ends of the first synchronous shaft tube and the second synchronous shaft tube, which are far away from the inner gear ring, are sleeved and fixed on the connecting rod shafts of the first double-input-shaft speed reducer and the second double-input-shaft speed reducer on the corresponding sides.
In order to prevent the pick-up roller from being in direct contact with the coating roller, a limit bolt is connected to the side wall, close to the first bearing seat, of the second bearing seat in a threaded mode, and the end face of the limit bolt can be abutted to the side wall of the first bearing seat.
In summary, the present utility model includes at least one of the following beneficial technical effects: the novel coating machine for coiled material coloring has the advantages that the structure is compact, the use is relatively convenient, the whole coating mechanism is slidably arranged on the frame, the feeding is convenient after the coating mechanism is driven by the first oil cylinder, the gap between the coating mechanism and the supporting roller can be kept consistent after the feeding is finished, and the error is relatively small in the same production batch;
through being provided with first pressure sensor and second pressure sensor, can detect out the pressure on pick up material roller and the paint roller directly perceivedly (can know the thickness of roller surface coverage paint through the pressure value), can drive whole transverse guide back-and-forth movement through the hand wheel on the two input shaft speed reducer of rotation second to adjust the distance between paint roller and the panel, and then adjust and paint thickness, can drive the back-and-forth movement of second bearing frame through the hand wheel on the two input shaft speed reducer of rotation first, the back-and-forth movement of second bearing frame can adjust the clearance between pick up material roller and the paint roller, thereby adjust the japanning volume of paint roller, ensure product quality.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of the overall structure of the embodiment of the present utility model under different viewing angles.
Fig. 3 is a schematic view of a structure for embodying a coating mechanism in an embodiment of the present utility model.
Fig. 4 is a schematic view of a structure for embodying the coating mechanism at different angles in an embodiment of the present utility model.
Fig. 5 is an enlarged view of a portion a in fig. 3.
Fig. 6 is an enlarged view of a portion B in fig. 4.
Fig. 7 is an enlarged view of a portion C in fig. 4.
Fig. 8 is an enlarged view of the portion D in fig. 1.
Reference numerals illustrate: 1. a frame; 2. a support roller; 3. a steering roller; 4. a coating mechanism; 41. a synchronization frame; 42. a pick-up roller; 43. a paint roller; 44. a paint tray; 45. a first cylinder; 46. a transverse guide rail; 47. a first bearing seat; 48. a second bearing seat; 5. a paint thickness adjusting assembly; 51. a mounting base; 52. a first dual input shaft speed reducer; 53. a second dual input shaft speed reducer; 54. a first pressure sensor; 55. a second pressure sensor; 56. a first synchronous shaft tube; 57. a second synchronous shaft tube; 58. an inner gear ring; 6. a carrier roller mechanism; 61. a carrier roller; 62. a third bearing axle seat; 63. a second cylinder; 64. a vertical guide rail; 65. a rack; 66. a gear.
Detailed Description
The utility model is described in further detail below with reference to fig. 1-8.
The embodiment of the utility model discloses a novel coating machine for coloring coiled materials, which comprises a frame 1, wherein a supporting roller 2, a steering roller 3 and a coating mechanism 4 are arranged on the frame 1, the coating mechanism 4 comprises a synchronous frame 41, a pick-up roller 42 and a coating roller 43 which are arranged on the synchronous frame 41, a paint tray 44 is arranged below the pick-up roller 42 and the coating roller 43, the paint tray 44 is fixed on the synchronous frame 41, a first oil cylinder 45 is fixed on the frame 1 corresponding to the coating mechanism 4, the end part of a piston rod of the first oil cylinder 45 is fixedly connected with the synchronous frame 41, the top end of the synchronous frame 41 is slidingly connected with a transverse guide rail 46, a first bearing seat 47 is fixed on the transverse guide rail 46, a second bearing seat 48 is arranged beside the first bearing seat 47, the second bearing seat 48 is slidingly connected on the transverse guide rail 46, in order to prevent the pick-up roller 42 from directly contacting the coating roller 43, a limit bolt is connected on the side wall of the second bearing seat 48 in a threaded manner, the end face of the limit bolt can be abutted on the side wall of the first bearing seat 47, the coating roller 43 is rotationally connected between the first bearing seats 47 on two sides, and the pick-up roller 42 is rotationally connected between the second bearing seats 48 on two sides;
the paint thickness adjusting assembly 5 is further arranged beside the synchronous frame 41, the paint thickness adjusting assembly 5 comprises an installation seat 51 vertically fixed at the end part of the transverse guide rail 46, a first double-input-shaft speed reducer 52 and a second double-input-shaft speed reducer 53 are respectively fixed on the installation seat 51, a connecting rod shaft and a screw rod are respectively arranged on the first double-input-shaft speed reducer 52 and the second double-input-shaft speed reducer 53, the first double-input-shaft speed reducer 52 is correspondingly arranged beside the second bearing seat 48, the second double-input-shaft speed reducer 53 is correspondingly arranged beside the synchronous frame 41, a first ball screw nut is fixed on the side wall of the second bearing seat 48 corresponding to the first double-input-shaft speed reducer 52, a first pressure sensor 54 is sleeved on the surface of the first ball screw nut, a second ball screw nut is arranged on the side wall of the synchronous frame 41 corresponding to the second double-input-shaft speed reducer 53, a second pressure sensor 55 is sleeved on the surface of the second ball screw nut, and the screw rod in the second double-input-shaft speed reducer 53 is in threaded connection with the second ball screw nut, and the first pressure sensor 54 and the second pressure sensor SW 3-SW 55 are of the model;
referring to fig. 1 and 8, a carrier roller mechanism 6 is further installed on the frame 1, the carrier roller mechanism 6 includes a carrier roller 61, a third bearing seat 62, a second oil cylinder 63 and a vertical guide rail 64, a third bearing seat is installed at two ends of the carrier roller 61, the second oil cylinder 63 is vertically fixed on the frame 1, and a piston rod end of the second oil cylinder 63 is fixedly connected with the third bearing seat and is used for driving the carrier roller 61 to move up and down, the vertical guide rail 64 is fixed on the frame 1, a side wall of the third bearing seat is slidably connected on the vertical guide rail 64, a rack 65 is further vertically fixed on the frame 1 beside the vertical guide rail 64, a roller shaft of the carrier roller 61 extends out of the third bearing seat, and a gear disc meshed with the rack 65 is fixed at an end of the roller shaft extending out of the third bearing seat.
Referring to fig. 3 to 6, a first synchronization shaft tube 56 is connected between the first double input shaft reducers 52 on both sides, a second synchronization shaft tube 57 is connected between the second double input shaft reducers 53 on both sides, and hand wheels are mounted at one ends of the connecting rod shafts in the first double input shaft reducers 52 and the second double input shaft reducers 53;
when the pressure values at the two sides are consistent, the hand wheels at the two sides are connected by the synchronous shaft tube, and only one hand wheel is required to be rotated during adjustment.
Referring to fig. 6, one ends of the first and second synchronization shaft pipes 56 and 57 are each fixed with a ring gear 58, and gears 66 engaged with the ring gear 58 are fixed on the connecting rod shafts of the first and second double input shaft reducers 52 and 53 on the sides corresponding to the ring gear 58, and one ends of the first and second synchronization shaft pipes 56 and 57 remote from the ring gear 58 are sleeved and fixed on the connecting rod shafts of the first and second double input shaft reducers 52 and 53 on the sides corresponding to the ring gear 58;
if the pressure values at the two sides are inconsistent, the synchronous shaft tube is moved to the right to expose the left gear 66, and the hand wheels at one side are respectively rotated to ensure that the pressure values are consistent.
The implementation principle of the novel coating machine for coloring coiled materials provided by the embodiment of the utility model is as follows:
when a plate is placed, the first oil cylinder 45 stretches to push the whole coating mechanism 4 to move to the left, at the moment, the coating mechanism 4 is far away from the supporting roller 2, the plate can be easily placed between the coating mechanism 4 and the supporting roller 2 in a penetrating way, the coil placement efficiency is greatly improved, after the coil placement is finished, the first oil cylinder 45 resets to drive the coating mechanism 4 to reset, manual adjustment is not needed, the gap between the coating mechanism 4 and the supporting roller 2 can be kept consistent, and the error is small in the same production batch;
the first pressure sensor 54 and the second pressure sensor 55 are arranged, so that the pressure on the pick-up roller 42 and the paint roller 43 can be intuitively detected (the thickness of paint covered on the roller surface can be known through the pressure value), the whole transverse guide rail 46 can be driven to move forwards and backwards by rotating the hand wheel on the second double-input-shaft speed reducer 53, the distance between the paint roller 43 and a plate can be adjusted, the paint thickness can be adjusted, the second bearing seat 48 can be driven to move forwards and backwards by rotating the hand wheel on the first double-input-shaft speed reducer 52, and the gap between the pick-up roller 42 and the paint roller 43 can be adjusted by the front-back movement of the second bearing seat 48, so that the paint amount of the paint roller 43 can be adjusted;
when the pressure values on the two sides are inconsistent in long-time abrasion of the pick-up roller 42 and the coating roller 43, the synchronous shaft tube can be moved to the right to expose the left gear 66, and the hand wheel on one side is rotated to ensure that the pressure values are consistent, and the synchronous shaft tube is assembled after the adjustment completion shaft.
The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape, principle and application direction of the present utility model should be covered in the protection scope of the present utility model.
Claims (4)
1. The utility model provides a coiled material is colored with novel machine of scribbling, includes frame (1), install backing roll (2), steering roll (3), coating mechanism (4) on frame (1), its characterized in that: the coating mechanism (4) comprises a synchronous frame (41) and a pick-up roller (42) and a coating roller (43) which are arranged on the synchronous frame (41), a paint tray (44) is arranged below the pick-up roller (42) and the coating roller (43), the paint tray (44) is fixed on the synchronous frame (41), a first oil cylinder (45) is fixed on the frame (1) corresponding to the coating mechanism (4), the end part of a piston rod of the first oil cylinder (45) is fixedly connected with the synchronous frame (41), the top end of the synchronous frame (41) is slidingly connected with a transverse guide rail (46), a first bearing seat (47) is fixed on the transverse guide rail (46), a second bearing seat (48) is arranged beside the first bearing seat (47), the second bearing seat (48) is slidingly connected on the transverse guide rail (46), the coating roller (43) is rotationally connected between the first bearing seats (47) on two sides, the pick-up roller (42) is rotationally connected between the second bearing seats (48) on two sides,
the device is characterized in that a paint thickness adjusting assembly (5) is further arranged beside the synchronous frame (41), the paint thickness adjusting assembly (5) comprises an installation seat (51) vertically fixed at the end part of the transverse guide rail (46), a first double-input-shaft speed reducer (52) and a second double-input-shaft speed reducer (53) are respectively fixed on the installation seat (51), a connecting rod shaft and a screw rod are respectively arranged on the first double-input-shaft speed reducer (52) and the second double-input-shaft speed reducer (53), the first double-input-shaft speed reducer (52) is correspondingly arranged beside the second bearing seat (48), the second double-input-shaft speed reducer (53) is correspondingly arranged beside the synchronous frame (41), a first ball screw nut is fixed on the side wall of the second bearing seat (48) corresponding to the first double-input-shaft speed reducer (52), a first pressure sensor (54) is sleeved on the surface of the first ball screw nut, a screw rod in the first double-input-shaft speed reducer (52) is in threaded connection with the first ball screw nut, a second ball screw nut is correspondingly arranged on the side wall of the second double-input-shaft speed reducer (53), a second ball screw nut is in threaded connection with the second ball screw nut (55),
the novel automatic lifting device is characterized in that a carrier roller mechanism (6) is further arranged on the frame (1), the carrier roller mechanism (6) comprises a carrier roller (61), a third bearing shaft seat (62), a second oil cylinder (63) and a vertical guide rail (64), a third bearing seat is arranged at two ends of the carrier roller (61), the second oil cylinder (63) is vertically fixed on the frame (1), the end part of a piston rod of the second oil cylinder (63) is fixedly connected with the third bearing seat and used for driving the carrier roller (61) to move up and down, the vertical guide rail (64) is fixed on the frame (1), the side wall of the third bearing seat is slidingly connected on the vertical guide rail (64), a rack (65) is further vertically fixed beside the vertical guide rail (64) on the frame (1), a roller of the carrier roller (61) extends out of the third bearing seat, and the end part of the roller extending out of the third bearing seat is fixedly provided with a gear plate meshed with the rack (65).
2. The novel coating machine for coloring coiled materials according to claim 1, wherein: a first synchronous shaft tube (56) is connected between the first double-input-shaft speed reducers (52) on two sides, a second synchronous shaft tube (57) is connected between the second double-input-shaft speed reducers (53) on two sides, and a hand wheel is arranged at one end of each connecting rod shaft in the first double-input-shaft speed reducers (52) and the second double-input-shaft speed reducers (53).
3. The novel coating machine for coloring coiled materials according to claim 2, wherein: one ends of the first synchronous shaft tube (56) and the second synchronous shaft tube (57) are respectively fixed with an annular gear (58), connecting rod shafts of the first double-input-shaft speed reducer (52) and the second double-input-shaft speed reducer (53) on one side corresponding to the annular gear (58) are respectively fixed with a gear (66) meshed with the annular gear (58), and one ends of the first synchronous shaft tube (56) and the second synchronous shaft tube (57) far away from the annular gear (58) are sleeved and fixed on connecting rod shafts of the first double-input-shaft speed reducer (52) and the second double-input-shaft speed reducer (53) on one side corresponding to the annular gear.
4. The novel coating machine for coloring coiled materials according to claim 1, wherein: and a limiting bolt is connected to the side wall, close to the first bearing seat (47), of the second bearing seat (48) in a threaded manner, and the end face of the limiting bolt can be abutted to the side wall of the first bearing seat (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321687081.8U CN220091906U (en) | 2023-06-29 | 2023-06-29 | Novel coating machine for coiled material coloring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321687081.8U CN220091906U (en) | 2023-06-29 | 2023-06-29 | Novel coating machine for coiled material coloring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220091906U true CN220091906U (en) | 2023-11-28 |
Family
ID=88865151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321687081.8U Active CN220091906U (en) | 2023-06-29 | 2023-06-29 | Novel coating machine for coiled material coloring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220091906U (en) |
-
2023
- 2023-06-29 CN CN202321687081.8U patent/CN220091906U/en active Active
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