CN220081477U - A parallel paste filling hydraulic support - Google Patents

A parallel paste filling hydraulic support Download PDF

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CN220081477U
CN220081477U CN202320795287.6U CN202320795287U CN220081477U CN 220081477 U CN220081477 U CN 220081477U CN 202320795287 U CN202320795287 U CN 202320795287U CN 220081477 U CN220081477 U CN 220081477U
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isolation
hinged
base
jack
frame
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胡艳峰
李想
刘思特
张心峰
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XUZHOU CUMT BACKFILL TECHNOLOGY CO LTD
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XUZHOU CUMT BACKFILL TECHNOLOGY CO LTD
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Abstract

A hydraulic support for filling parallel paste belongs to a hydraulic support for coal mine coal face. The parallel paste filling hydraulic support comprises a front main frame and an isolating device; the isolation device is arranged at the rear part of the front main frame; the base guide of the front main frame is embedded in the rear base of the isolation device; an upper pull frame jack and a lower pull frame jack are hinged between the rear base of the isolation device and the base of the front main frame. The front main frame includes: the upper connecting rod is connected with the upper connecting rod through a connecting rod, and the lower connecting rod is connected with the lower connecting rod through a connecting rod; the isolation device comprises a rear base, a lower isolation device, an upper isolation left device, an upper isolation right device, a telescopic jack, a swinging jack, a pulling jack, a rubber block, a side telescopic device, a platform, a guardrail and a support frame; the isolation device is connected with the front support through the upward pulling jack and the downward pulling jack, and when the front main frame is used for mining coal, the isolation device can stop isolation filling or mobile filling, so that parallel mining and filling operations are realized.

Description

一种采充平行式膏体充填液压支架A parallel paste filling hydraulic support

技术领域Technical field

本实用新型涉及一种煤矿采煤工作面的液压支架,特别是一种采充平行式膏体充填液压支架。The utility model relates to a hydraulic support for a coal mine working face, in particular to a mining and filling parallel paste filling hydraulic support.

背景技术Background technique

膏体充填开采技术作为煤矿绿色开采技术体系之一,其主要目的是解决“三下一上”压煤,地面矸石零排放,保护矿区环境,提高煤矿资源采出率,延长矿井服务年限。As one of the green mining technology systems of coal mines, the main purpose of paste filling mining technology is to solve the "three-one-up" coal pressing, zero discharge of ground gangue, protect the environment of the mining area, increase the recovery rate of coal mine resources, and extend the service life of the mine.

目前,充填工作面采空区隔离密封工作与前部采煤工作相互影响,在煤矿充填时,待充填区密封隔离速度慢,人工劳动强度大,效率低下是制约膏体充填采煤工作面高效生产的重要因素;进行采空区隔离密封工作时,采煤机、刮板机等采煤设备必须停下,而现有的膏体充填液压支架的结构形式和基本功能均不能有效适应采煤与充填同时进行的要求。因此,急需一种专门为膏体充填开采工作面服务的采充平行式膏体充填液压支架。At present, the isolation and sealing work of the goaf area in the filling working face interacts with the front coal mining work. When filling the coal mine, the sealing and isolation speed of the area to be filled is slow, the labor intensity is high, and the efficiency is low, which restricts the efficiency of the paste filling coal mining working face. An important factor in production; when performing isolation and sealing work in goaf areas, coal mining equipment such as shearers and scrapers must be stopped. However, the structural form and basic functions of the existing paste-filled hydraulic supports cannot be effectively adapted to coal mining. Requirements to be carried out simultaneously with filling. Therefore, there is an urgent need for a mining parallel paste filling hydraulic support that specifically serves the paste filling mining working face.

实用新型内容Utility model content

本实用新型的目的是要提供一种采充平行式膏体充填液压支架,解决在煤矿充填时待充填区密封隔离速度慢,人工劳动强度大,采煤和充填作业不能同时进行的问题。The purpose of this utility model is to provide a parallel paste filling hydraulic support for mining and filling, which solves the problems of slow sealing and isolation speed of the area to be filled during coal mine filling, high manual labor intensity, and the inability to carry out coal mining and filling operations at the same time.

本实用新型的目的是这样实现的:该采充平行式膏体充填液压支架包括前部主架和隔离装置;隔离装置安装在前部主架的后部;前部主架的底座导向内嵌在隔离装置的后底座内;隔离装置的后底座与前部主架的底座之间铰接有上拉架千斤顶和下拉架千斤顶。The purpose of this utility model is achieved as follows: the parallel paste filling hydraulic support includes a front main frame and an isolation device; the isolation device is installed at the rear of the front main frame; the base guide of the front main frame is embedded In the rear base of the isolation device; there are an upper pull-up frame jack and a lower pull-up frame jack hinged between the rear base of the isolation device and the base of the front main frame.

所述的前部主架包括:顶梁、底座、前连杆、后连杆、上连杆、立柱、前梁组件、护帮、尾梁、抬底装置、底调装置、推移装置和底座导向;The front main frame includes: top beam, base, front link, rear link, upper link, column, front beam assembly, guard, tail beam, bottom lifting device, bottom adjusting device, pushing device and base guide;

顶梁与底座之间设置有根立柱,前后两根立柱为一排;在顶梁上铰接有上连杆的一端,在底座上铰接有前连杆和后连杆的一端,前连杆和后连杆的另一端与上连杆的另一端铰接;相铰接的连杆位于两排立柱之间;There is a column between the top beam and the base, and the front and rear columns are in a row; one end of the upper link is hinged on the top beam, and one end of the front link and the rear link is hinged on the base. The other end of the rear link is hinged with the other end of the upper link; the hinged link is located between the two rows of columns;

在顶梁前端铰接前梁组件的一端,另一端铰接护帮;后端嵌套尾梁;One end of the front beam component is hinged at the front end of the top beam, and the other end is hinged with the guard; the tail beam is nested at the rear end;

底座上设置有抬底装置、底调装置及底座导向;The base is provided with a bottom lifting device, a bottom adjustment device and a base guide;

底座中部设置推移装置。A pushing device is provided in the middle of the base.

所述的隔离装置包括:后底座、下隔离、侧伸缩、橡胶块、伸缩千斤顶、护栏、平台、平台支撑、摆动千斤顶、上隔离左、上隔离右、侧伸千斤顶、支撑架和充填孔;The isolation device includes: rear base, lower isolation, side telescopic, rubber block, telescopic jack, guardrail, platform, platform support, swing jack, upper isolation left, upper isolation right, side extension jack, support frame and filling hole;

后底座后端与下隔离铰接;The rear end of the rear base is hinged with the lower isolation;

下隔离内嵌套上隔离左和上隔离右;Nested inside the lower isolation are the upper isolation left and the upper isolation right;

上隔离左上部设置有充填孔,顶部铰接或粘贴橡胶块;The upper left part of the upper isolation is provided with a filling hole, and the top is hinged or pasted with a rubber block;

上隔离右上部设置侧伸缩,顶部铰接或粘贴橡胶块;The upper right part of the upper isolation is equipped with side telescopicity, and the top is hinged or pasted with a rubber block;

上隔离右与侧伸缩之间铰接侧伸千斤顶;The side extension jack is hinged between the upper isolation right side and the side extension;

下隔离与上隔离左、上隔离右之间铰接伸缩千斤顶;There are hinged telescopic jacks between the lower isolation and upper isolation left and upper isolation right;

平台铰接在下隔离上,平台支撑一端铰接在平台上,另一端铰接在下隔离上,形成三角稳定结构;平台上固定有护栏;The platform is hinged on the lower isolation, one end of the platform support is hinged on the platform, and the other end is hinged on the lower isolation, forming a triangular stable structure; guardrails are fixed on the platform;

支撑架铰接在下隔离上;The support frame is hinged on the lower isolation;

摆动千斤顶一端铰接后底座,另一端铰接下隔离,使后底座与下隔离之间夹角能可控变化。One end of the swing jack is hinged to the rear base, and the other end is hinged to the lower isolation, so that the angle between the rear base and the lower isolation can be changed in a controllable manner.

所述底座导向内插在后底座内,限制隔离装置窜动,底座导向与底座铰接或焊接。The base guide is inserted into the rear base to limit movement of the isolation device, and the base guide is hinged or welded to the base.

所述尾梁为箱型或框架结构,宽度为顶梁的一半。The tail beam is a box-shaped or frame structure, and the width is half of the top beam.

所述上隔离左、上隔离右为箱型结构或框架结构;所述下隔离为箱型结构或框架结构。The upper isolation left and right isolation are box-shaped structures or frame structures; the lower isolation is box-shaped structure or frame structure.

有益效果:由于采用上述方案,在进行充填隔离工作时,只需在伸缩千斤顶作用下升起上隔离左和上隔离右,同时伸出侧伸缩、挤压橡胶块密封煤层顶板,实现自动隔离;在采煤工作时,随着上拉架千斤顶和下拉架千斤顶的伸缩,隔离装置随着前部主架前移,尾梁伸出支护隔离装置上方顶板,实现采煤的同时能进行隔离作业。Beneficial effects: Due to the adoption of the above solution, when performing filling and isolation work, it is only necessary to raise the upper isolation left and upper isolation right under the action of the telescopic jack, and at the same time extend the side telescopic and squeeze rubber blocks to seal the coal seam roof to achieve automatic isolation; During coal mining, as the upper frame jack and lower frame jack expand and contract, the isolation device moves forward with the front main frame, and the tail beam extends out to support the roof above the isolation device, enabling isolation operations to be carried out while mining.

该方案解决了在煤矿充填时待充填区密封隔离速度慢,人工劳动强度大,采煤和充填作业不能同时进行的问题,达到了本实用新型目的。This solution solves the problems of slow sealing and isolation speed of the area to be filled during coal mine filling, high manual labor intensity, and the inability to carry out coal mining and filling operations at the same time, and achieves the purpose of the utility model.

优点:在充填采煤中,充填隔离作业和采煤作业能平行进行,最大化的减少充填与采煤时间比,提高充填开采生产效率;能够以机械方式快速的对准备充填区域隔离,在采煤的同时可适时充填,提高膏体充填开采工作面生产能力。Advantages: In backfill coal mining, backfill isolation operations and coal mining operations can be carried out in parallel, minimizing the time ratio between filling and mining, and improving backfill mining production efficiency; the area to be filled can be quickly isolated mechanically, and the area to be filled can be quickly isolated during mining. Coal can be filled in a timely manner at the same time to improve the production capacity of the mining face with paste filling.

附图说明Description of drawings

图1是本实用新型的正视结构示意图。Figure 1 is a schematic front view of the utility model.

图2是本实用新型隔离装置部件的左视结构示意图。Figure 2 is a schematic left structural diagram of the isolation device components of the present utility model.

图中:1、顶梁;2、底座;3、前连杆;4、后连杆;5、上连杆;6、立柱;7、前梁组件;8、护帮;9、尾梁;10、抬底装置;11、底调装置;12、推移装置;13、底座导向;14、后底座;15、下隔离;16、侧伸缩;17、橡胶块;18、伸缩千斤顶;19、护栏;20、平台;21、平台支撑;22、摆动千斤顶;23、上拉架千斤顶;24、下拉架千斤顶;25、上隔离左;26、上隔离右;27、侧伸千斤顶;28、支撑架、29充填孔。In the picture: 1. Top beam; 2. Base; 3. Front link; 4. Rear link; 5. Upper link; 6. Column; 7. Front beam assembly; 8. Guard; 9. Tail beam; 10. Bottom lifting device; 11. Bottom adjustment device; 12. Pushing device; 13. Base guide; 14. Rear base; 15. Lower isolation; 16. Side telescopic; 17. Rubber block; 18. Telescopic jack; 19. Guardrail ; 20. Platform; 21. Platform support; 22. Swing jack; 23. Upper pull-up frame jack; 24. Lower pull-up frame jack; 25. Upper isolation left; 26. Upper isolation right; 27. Side extension jack; 28. Support frame, 29 filling holes.

具体实施方式Detailed ways

实施例1:该采充平行式膏体充填液压支架包括前部主架和隔离装置;隔离装置安装在前部主架的后部;前部主架的底座导向13内嵌在隔离装置的后底座14内;隔离装置的后底座14与前部主架的底座2之间铰接有上拉架千斤顶23和下拉架千斤顶24。Embodiment 1: The parallel paste filling hydraulic support includes a front main frame and an isolation device; the isolation device is installed at the rear of the front main frame; the base guide 13 of the front main frame is embedded in the rear of the isolation device. In the base 14, there are an upper pull-up frame jack 23 and a lower pull-up frame jack 24 hingedly connected between the rear base 14 of the isolation device and the base 2 of the front main frame.

前部主架包括:顶梁1、底座2、前连杆3、后连杆4、上连杆5、立柱6、前梁组件7、护帮8、尾梁9、抬底装置10、底调装置11、推移装置12和底座导向13。The front main frame includes: top beam 1, base 2, front link 3, rear link 4, upper link 5, column 6, front beam assembly 7, guard 8, tail beam 9, bottom lifting device 10, bottom Adjusting device 11, pushing device 12 and base guide 13.

顶梁1与底座2之间设置有4根立柱6,前后两根立柱6为一排;在顶梁1上铰接有上连杆5的一端,在底座2上铰接有前连杆3和后连杆4的一端,前连杆3和后连杆4的另一端与上连杆5的另一端铰接;相铰接的连杆位于两排立柱之间;There are four upright columns 6 between the top beam 1 and the base 2, and the two front and rear columns 6 are in a row; one end of the upper link 5 is hinged on the top beam 1, and the front link 3 and the rear link 5 are hinged on the base 2. One end of the connecting rod 4, the other ends of the front connecting rod 3 and the rear connecting rod 4 are hinged with the other end of the upper link 5; the hinged connecting rods are located between the two rows of columns;

在顶梁1前端铰接前梁组件7的一端,另一端铰接护帮8;后端嵌套尾梁9;One end of the front beam assembly 7 is hinged at the front end of the top beam 1, and the other end is hinged with the guard 8; the rear end is nested with the tail beam 9;

底座2上设置有抬底装置10、底调装置11及底座导向13;The base 2 is provided with a bottom lifting device 10, a bottom adjustment device 11 and a base guide 13;

底座2中部设置推移装置12。A pushing device 12 is provided in the middle of the base 2 .

隔离装置包括:后底座14、下隔离15、侧伸缩16、橡胶块17、伸缩千斤顶18、护栏19、平台20、平台支撑21、摆动千斤顶22、上拉架千斤顶23、下拉架千斤顶24、上隔离左25、上隔离右26、侧伸千斤顶27、支撑架28和充填孔29。The isolation device includes: rear base 14, lower isolation 15, side telescopic 16, rubber block 17, telescopic jack 18, guardrail 19, platform 20, platform support 21, swing jack 22, upper frame jack 23, lower frame jack 24, upper isolation Left 25, upper isolation right 26, side extension jack 27, support frame 28 and filling hole 29.

后底座14后端与下隔离15铰接;The rear end of the rear base 14 is hinged with the lower isolation 15;

下隔离15内嵌套上隔离左25和上隔离右26;The lower isolation 15 is nested within the upper isolation left 25 and the upper isolation right 26;

上隔离左25上部设置有充填孔29,顶部铰接或粘贴橡胶块17;The upper part of the upper isolation left 25 is provided with a filling hole 29, and the top is hinged or pasted with a rubber block 17;

上隔离右26上部设置侧伸缩16,顶部铰接或粘贴橡胶块17;The upper part of the upper isolation right 26 is provided with side telescopic 16, and the top is hinged or pasted with a rubber block 17;

上隔离右26与侧伸缩16之间铰接侧伸千斤顶27;The side extension jack 27 is hinged between the upper isolation right 26 and the side extension 16;

下隔离15与上隔离左25、上隔离右26之间铰接伸缩千斤顶18;The hinged telescopic jack 18 is between the lower isolation 15, the upper isolation left 25, and the upper isolation right 26;

平台20铰接在下隔离15上,平台支撑21一端铰接在平台20上,另一端铰接在下隔离15上,形成三角稳定结构;平台20上固定有护栏19;The platform 20 is hinged on the lower isolation 15, one end of the platform support 21 is hinged on the platform 20, and the other end is hinged on the lower isolation 15, forming a triangular stable structure; a guardrail 19 is fixed on the platform 20;

支撑架28铰接在下隔离15上;The support frame 28 is hinged on the lower isolation 15;

摆动千斤顶22一端铰接后底座14,另一端铰接下隔离15,使后底座14与下隔离15之间夹角能可控变化。One end of the swing jack 22 is hinged to the rear base 14, and the other end is hinged to the lower isolation 15, so that the angle between the rear base 14 and the lower isolation 15 can be changed controllably.

所述底座导向13内插在后底座14内,限制隔离装置窜动,底座导向13与底座2铰接或焊接。The base guide 13 is inserted into the rear base 14 to limit movement of the isolation device, and the base guide 13 is hinged or welded to the base 2 .

所述尾梁9为箱型或框架结构,宽度为顶梁1的一半。The tail beam 9 is a box-shaped or frame structure, and its width is half of the top beam 1 .

所述上隔离左25、上隔离右26为箱型结构或框架结构;所述下隔离15为箱型结构或框架结构。The upper isolation left 25 and the upper isolation right 26 are box-shaped structures or frame structures; the lower isolation 15 is a box-shaped structure or frame structure.

具体的:膏体充填开采工作面采充平行式膏体充填液压支架,利用伸缩千斤顶18将上隔离左25、上隔离右26升起,同时侧伸缩16伸出,挤压橡胶块17密封煤层顶板。摆动千斤顶22控制下隔离15摆动,调整角度适应煤层角度。上拉架千斤顶23和下拉架千斤顶24伸出时,前部主架采煤前移,隔离装置静止可充填密封作业,上拉架千斤顶23和下拉架千斤顶24收缩时隔离装置前移同时充填作业。Specifically: the parallel paste filling hydraulic support is used in the working face of paste filling mining. The telescopic jack 18 is used to raise the upper isolation left 25 and the upper right isolation 26. At the same time, the side telescopic 16 extends and the rubber block 17 is squeezed to seal the coal seam. roof. The isolation 15 swings under the control of the swing jack 22, and the angle is adjusted to adapt to the angle of the coal seam. When the upper pull-up frame jack 23 and the lower pull-up frame jack 24 are extended, the front main coal mining frame moves forward, and the isolation device is stationary and can be filled and sealed. When the upper pull-up frame jack 23 and the lower pull-up frame jack 24 contract, the isolation device moves forward and is filled simultaneously.

Claims (6)

1.一种采充平行式膏体充填液压支架,其特征是:包括前部主架和隔离装置;隔离装置安装在前部主架的后部;前部主架的底座导向内嵌在隔离装置的后底座内;隔离装置的后底座与前部主架的底座之间铰接有上拉架千斤顶和下拉架千斤顶。1. A parallel paste filling hydraulic support, characterized by: including a front main frame and an isolation device; the isolation device is installed at the rear of the front main frame; the base guide of the front main frame is embedded in the isolation device In the rear base of the device; an upper pull-up frame jack and a lower pull-up frame jack are hingedly connected between the rear base of the isolation device and the base of the front main frame. 2.根据权利要求1所述的一种采充平行式膏体充填液压支架,其特征是:所述的前部主架包括:顶梁、底座、前连杆、后连杆、上连杆、立柱、前梁组件、护帮、尾梁、抬底装置、底调装置、推移装置和底座导向;2. A parallel paste filling hydraulic support according to claim 1, characterized in that: the front main frame includes: a top beam, a base, a front link, a rear link, and an upper link. , uprights, front beam components, guard rails, tail beams, bottom lifting devices, bottom adjustment devices, pushing devices and base guides; 顶梁与底座之间设置有根立柱,前后两根立柱为一排;在顶梁上铰接有上连杆的一端,在底座上铰接有前连杆和后连杆的一端,前连杆和后连杆的另一端与上连杆的另一端铰接;相铰接的连杆位于两排立柱之间;There is a column between the top beam and the base, and the front and rear columns are in a row; one end of the upper link is hinged on the top beam, and one end of the front link and the rear link is hinged on the base. The other end of the rear link is hinged with the other end of the upper link; the hinged link is located between the two rows of columns; 在顶梁前端铰接前梁组件的一端,另一端铰接护帮;后端嵌套尾梁;One end of the front beam component is hinged at the front end of the top beam, and the other end is hinged with the guard; the tail beam is nested at the rear end; 底座上设置有抬底装置、底调装置及底座导向;The base is provided with a bottom lifting device, a bottom adjustment device and a base guide; 底座中部设置推移装置。A pushing device is provided in the middle of the base. 3.根据权利要求1所述的一种采充平行式膏体充填液压支架,其特征是:所述的隔离装置包括:后底座、下隔离、侧伸缩、橡胶块、伸缩千斤顶、护栏、平台、平台支撑、摆动千斤顶、上隔离左、上隔离右、侧伸千斤顶、支撑架和充填孔;3. A parallel paste filling hydraulic support for mining and filling according to claim 1, characterized in that: the isolation device includes: rear base, lower isolation, side telescopic, rubber block, telescopic jack, guardrail, platform , platform support, swing jack, upper isolation left, upper isolation right, side extension jack, support frame and filling hole; 后底座后端与下隔离铰接;The rear end of the rear base is hinged with the lower isolation; 下隔离内嵌套上隔离左和上隔离右;Nested inside the lower isolation are the upper isolation left and the upper isolation right; 上隔离左上部设置有充填孔,顶部铰接或粘贴橡胶块;The upper left part of the upper isolation is provided with a filling hole, and the top is hinged or pasted with a rubber block; 上隔离右上部设置侧伸缩,顶部铰接或粘贴橡胶块;The upper right part of the upper isolation is equipped with side telescopicity, and the top is hinged or pasted with a rubber block; 上隔离右与侧伸缩之间铰接侧伸千斤顶;The side extension jack is hinged between the upper isolation right side and the side extension; 下隔离与上隔离左、上隔离右之间铰接伸缩千斤顶;There are hinged telescopic jacks between the lower isolation and upper isolation left and upper isolation right; 平台铰接在下隔离上,平台支撑一端铰接在平台上,另一端铰接在下隔离上,形成三角稳定结构;平台上固定有护栏;The platform is hinged on the lower isolation, one end of the platform support is hinged on the platform, and the other end is hinged on the lower isolation, forming a triangular stable structure; guardrails are fixed on the platform; 支撑架铰接在下隔离上;The support frame is hinged on the lower isolation; 摆动千斤顶一端铰接后底座,另一端铰接下隔离,使后底座与下隔离之间夹角能可控变化。One end of the swing jack is hinged to the rear base, and the other end is hinged to the lower isolation, so that the angle between the rear base and the lower isolation can be changed in a controllable manner. 4.根据权利要求1所述的一种采充平行式膏体充填液压支架,其特征是:所述底座导向内插在后底座内,限制隔离装置窜动,底座导向与底座铰接或焊接。4. A parallel paste filling hydraulic support according to claim 1, characterized in that: the base guide is inserted into the rear base to limit the movement of the isolation device, and the base guide is hinged or welded to the base. 5.根据权利要求2所述的一种采充平行式膏体充填液压支架,其特征是:所述尾梁为箱型或框架结构,宽度为顶梁的一半。5. A parallel paste-filling hydraulic support according to claim 2, characterized in that: the tail beam is a box-shaped or frame structure, and the width is half of the top beam. 6.根据权利要求3所述的一种采充平行式膏体充填液压支架,其特征是:所述上隔离左、上隔离右为箱型结构或框架结构;所述下隔离为箱型结构或框架结构。6. A parallel paste filling hydraulic support according to claim 3, characterized in that: the upper isolation left and upper isolation right are box-shaped structures or frame structures; the lower isolation is box-shaped structure or frame structure.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115680759A (en) * 2022-11-30 2023-02-03 山东康格能源科技有限公司 Self-adaptive isolation device for paste filling support

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115680759A (en) * 2022-11-30 2023-02-03 山东康格能源科技有限公司 Self-adaptive isolation device for paste filling support

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