CN220063585U - Energy-saving full-automatic spray washing and dyeing machine - Google Patents

Energy-saving full-automatic spray washing and dyeing machine Download PDF

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Publication number
CN220063585U
CN220063585U CN202321284313.5U CN202321284313U CN220063585U CN 220063585 U CN220063585 U CN 220063585U CN 202321284313 U CN202321284313 U CN 202321284313U CN 220063585 U CN220063585 U CN 220063585U
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China
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spray
port
reagent
rotating shaft
pump
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CN202321284313.5U
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Inventor
贺龙梅
马燕粉
胡晓卫
李春梦
王晓倩
陈萍
邵水侠
胡凯
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Shaanxi Traditional Chinese Medicine Hospital
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Shaanxi Traditional Chinese Medicine Hospital
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Abstract

The utility model provides an energy-saving full-automatic spray washing and dyeing machine, and relates to the field of medical detection instruments. The dyeing method is used for solving the problems of complicated operation method, long time consumption and material waste of the existing dyeing method. The spray washing and dyeing machine comprises a spray assembly, wherein the spray assembly comprises a plurality of spray pipelines for spraying reagents and spray water, an inlet of each spray pipeline is communicated with a reagent bottle through a pump, the spray pipelines are arranged on a bracket through an upper rotating shaft, and a spray head of each spray pipeline is positioned above a glass slide; the slide glass is arranged on the bracket through a tray on the lower rotating shaft; an upper shaft, one end of which is provided with an upper coupler, and the upper coupler is connected with an upper servo motor; one end of the lower rotating shaft is provided with a lower coupler, and the lower coupler is connected with a lower servo motor; and the controller is electrically coupled with the upper servo motor, the lower servo motor and the pump respectively and is used for driving the pump to inject the reagent or water in the reagent bottle into the spraying pipeline.

Description

Energy-saving full-automatic spray washing and dyeing machine
Technical Field
The utility model relates to the field of medical detection instruments, in particular to an energy-saving full-automatic spray washing and film dyeing machine.
Background
At present, large-scale dyeing machines are generally used by various large-scale hospital clinical laboratory or pathology departments to dye blood sample pieces or other pathology sample pieces of patients, the dyeing method is to soak glass slides in containers filled with reagents through mechanical arms and keep the glass slides for a period of time, the method for soaking the glass slides in the reagents pollutes the reagents, the reagents need to be replaced when the glass slides need to be dyed again, thus the reagent waste is caused, meanwhile, for small and medium-scale hospitals with relatively small sample volumes, the large-scale dyeing machines are not equipped, the dyeing machines are usually required to be manually carried out by test doctors, and because one dyeing process needs to carry out dyeing of multiple reagents and each reagent needs to be washed by water before the dyeing of the previous reagent, the operation is troublesome, the time consumption is long, the special personnel operation is required, and the working time of the test doctors is seriously occupied.
In summary, the existing dyeing method has the problems of complicated operation method, long time consumption and material waste.
Disclosure of Invention
The utility model aims to provide an energy-saving full-automatic spray washing and dyeing machine, which can solve the problems of complicated operation method, long time consumption and material waste of the existing dyeing method.
The embodiment of the utility model provides an energy-saving full-automatic spray washing and dyeing machine, which comprises:
the spray assembly comprises a plurality of spray pipelines for spraying reagents and spray water, wherein an inlet of each spray pipeline is communicated with the reagent bottle through a pump, the spray pipelines are arranged on the bracket through an upper rotating shaft, and a spray head of each spray pipeline is positioned above the glass slide;
the glass slides are arranged on the bracket through trays on the lower rotating shaft;
an upper shaft, one end of which is provided with an upper coupler, and the upper coupler is connected with an upper servo motor;
one end of the lower rotating shaft is provided with a lower coupler which is connected with a lower servo motor;
the controller is respectively and electrically connected with the upper servo motor, the lower servo motor and the pump and is used for driving the pump to inject the reagent or water in the reagent bottle into the spraying pipeline; simultaneously, the upper servo motor and the lower servo motor are respectively driven, so that a spray head of the spray pipeline is opposite to the glass slide.
Preferably, the spray assembly further comprises a shaft sleeve, wherein a shaft hole is arranged in the center of the shaft sleeve, and the shaft sleeve is arranged on the upper rotating shaft through the shaft hole;
the novel spraying device is characterized in that a plurality of connecting plates are arranged on the shaft sleeve, one side, away from the shaft sleeve, of each connecting plate is connected with a clamping sleeve, and one side, away from the connecting plate, of each clamping sleeve is connected with a group of spraying pipelines.
Preferably, a set of said spray pipes corresponds to one of said pumps and one of said reagent bottles;
the spray pipeline comprises a plurality of spray heads, and each spray head corresponds to each glass slide one by one;
the spray head for spraying the reagent is an atomization spray head, and the spray head for spraying water is a flat nozzle spray head.
Preferably, the spray pipeline further comprises a right-angle two-way quick connector, a three-way quick connector and a two-way quick valve;
the three-way quick connector comprises a first port, a second port and a third port, the two-way quick valve comprises a fourth port and a fifth port, and the right-angle two-way quick connector comprises a sixth port and a seventh port;
the first port of the three-way quick connector is communicated with a water inlet, the second port of the three-way quick connector is communicated with the fourth port of the two-way quick connector valve, the third port of the three-way quick connector is communicated with the spray head, and the third port of the three-way quick connector forms an ninety-degree included angle with the first port and the second port respectively;
the fifth port of the two-way quick-connect valve is communicated with the first port of the three-way quick-connect connector or is communicated with the sixth port of the right-angle two-way quick-connect connector;
and a seventh port of the right-angle two-way quick connector is communicated with the spray head.
Preferably, the two-way quick-insertion valve is a manual switch.
Preferably, the device further comprises a proximity switch body and a proximity switch inductor;
the proximity switch body is respectively arranged on a support plate at one side of the upper rotating shaft and a support plate at one side of the lower rotating shaft;
the proximity switch inductor is respectively arranged on the shaft sleeve of the spraying assembly and the lower rotating shaft;
the proximity switch body and the proximity switch inductor are respectively and electrically coupled with the controller and are used for calibrating zero positions of the upper rotating shaft and the lower rotating shaft.
Preferably, the controller comprises a display screen, a key, a power switch, a first jack, a second jack, a third jack and a fourth jack;
the key is at least used for setting the reagent, the reagent channel, the reagent spray dyeing time and the flushing time required by the dyeing piece;
the power switch is used for switching on or off a power supply;
the first jack is used for 220V mains supply access; the second jack is used for driving a pump; the third jack is used for driving the upper servo motor and the lower servo motor; the fourth jack is used for signal input of the proximity switch.
Preferably, a waste liquid box is arranged below the glass slide and is used for collecting waste liquid.
Preferably, the reagent bottles include a plurality of reagent bottles, wherein at least one reagent bottle is used for containing washing water;
the pump includes a plurality of, every the reagent bottle corresponds one the pump, every the inlet tube of pump with one the reagent bottle UNICOM, every the delivery port of pump is connected with the entry of a shower pipeline.
Preferably, the bracket comprises a controller mounting platform, a pump mounting platform, a reagent mounting platform and a bottom platform;
the controller installation platform is used for setting the controller and is positioned above the upper rotating shaft;
the reagent mounting platform is used for arranging a reagent bottle, and is positioned at one side of the controller mounting platform;
the pump mounting platform is used for arranging a pump and is positioned above the reagent mounting platform;
the bottom platform is used for setting up a waste liquid box, and it is located just below the slide glass.
The embodiment of the utility model provides an energy-saving full-automatic spray washing and dyeing machine, which comprises: the spray assembly comprises a plurality of spray pipelines for spraying reagents and spray water, wherein an inlet of each spray pipeline is communicated with the reagent bottle through a pump, the spray pipelines are arranged on the bracket through an upper rotating shaft, and a spray head of each spray pipeline is positioned above the glass slide; the glass slides are arranged on the bracket through trays on the lower rotating shaft; an upper shaft, one end of which is provided with an upper coupler, and the upper coupler is connected with an upper servo motor; one end of the lower rotating shaft is provided with a lower coupler which is connected with a lower servo motor; the controller is respectively and electrically connected with the upper servo motor, the lower servo motor and the pump and is used for driving the pump to inject the reagent or water in the reagent bottle into the spraying pipeline; simultaneously, the upper servo motor and the lower servo motor are respectively driven, so that a spray head of the spray pipeline is opposite to the glass slide. The spray washing and dyeing machine comprises a spray assembly which comprises a plurality of groups of spray pipelines, wherein each group of spray pipelines corresponds to one reagent, each group of spray pipelines comprises a plurality of spray heads, the reagent can be uniformly sprayed on a glass slide after passing through the spray heads, the spraying quantity can be accurately set by a controller through controlling the running time of a pump, and the effect of not wasting one drop of reagent can be achieved; meanwhile, the glass slide is arranged on the lower rotating shaft through the bracket, the lower rotating shaft can enable the glass slide to be just positioned below the spray head under the driving of the controller, and reagent can be saved to the greatest extent while the glass slide is automatically dyed, so that the spray washing dyeing machine can solve the problems of complex operation method, long time consumption and material waste of the existing dyeing method.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of an energy-saving full-automatic spray-washing and dyeing machine according to an embodiment of the utility model;
fig. 2 is a schematic perspective view of a bracket according to an embodiment of the present utility model;
FIG. 3 is a schematic left view of a spray assembly according to an embodiment of the present utility model;
FIG. 4 is a schematic front view of a spray pipe and a water flush pipe according to an embodiment of the present utility model;
fig. 5 is a schematic diagram of a film dyeing process based on an energy-saving full-automatic spray-washing film dyeing machine according to an embodiment of the utility model;
wherein, 1-bracket, 2-controller, 3-spray washing assembly, 4-glass slide, 5-waste liquid box, 6-reagent bottle, 7-pump, 8-upper servo motor and 9-lower servo motor;
11-controller mounting platform, 12-pump mounting platform, 13-bottom platform, 14-reagent mounting platform, 15-upper rotating shaft, 16-bracket, 17-lower rotating shaft, 18-bearing, 19-1-proximity switch body and 19-2-proximity switch inductor;
21-display screen, 22-key, 23-power switch, 24-first jack, 25-second jack, 26-third jack and 27-fourth jack;
31-shaft sleeve, 32-connecting plate, 33-cutting ferrule, 39-shaft hole, 361-nozzle, 362-right angle two-way quick connector, 363-hard plastic pipe, 364-three-way quick connector, 365-two-way quick valve, 351-flat nozzle;
71-inlet pipe and 72-outlet pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Fig. 1 is a schematic perspective view of an energy-saving full-automatic spray-washing and dyeing machine according to an embodiment of the utility model; fig. 2 is a schematic perspective view of a bracket according to an embodiment of the present utility model; FIG. 3 is a schematic left view of a spray assembly according to an embodiment of the present utility model; FIG. 4 is a schematic front view of a spray pipe and a water flush pipe according to an embodiment of the present utility model; fig. 5 is a schematic diagram of a film dyeing process based on an energy-saving full-automatic spray-washing film dyeing machine according to an embodiment of the utility model; the following describes the spray washing and dyeing machine provided by the embodiment of the utility model in detail by taking figures 1 to 5 as examples.
As shown in fig. 1, the energy-saving full-automatic spray-washing and dyeing machine provided by the embodiment of the utility model mainly comprises a spray-washing assembly 3, a glass slide 4, an upper rotating shaft 15, a lower rotating shaft 17, a controller 2, a pump 7, a reagent bottle 6 and a bracket 1.
Specifically, as shown in fig. 3 and 4, the spray assembly 3 includes a plurality of spray pipes for spraying reagents and spray water, wherein the spray pipes are disposed on the rack 1 through the upper rotating shaft 15, further, the inlets of the spray pipes are communicated with the reagent bottles 6 through the pump 7, the outlets of the spray pipes are provided with spray heads 361, and the spray heads 361 are located above the glass slides 4.
In this example, the shape and the result were uniform in both the shower pipe for shower reagent and the shower pipe for shower water. That is, in practical application, when the liquid entering the spray pipe is a reagent, the spray pipe is used for spraying the reagent, and when the liquid entering the spray pipe is water, the spray pipe is used for spraying the water. In the embodiment of the utility model, the specific spray reagent or spray water mode of the spray pipeline is not limited.
Further, as shown in fig. 1, the spray washer comprises a slide 4 mounted on a rack 1 by a bracket 16 on a lower spindle 17. In practical applications, the lower spindle 17 is located directly below the upper spindle 15, i.e. by the arrangement described above, the slide 4 can be positioned below the spray head 361 comprised in the spray pipe.
Further, as shown in fig. 2, the spray washing and dyeing machine comprises an upper rotating shaft 15, one end of which is provided with an upper coupler, and the upper coupler is electrically connected with an upper servo motor 8; correspondingly, one end of the lower rotating shaft 17 is provided with a lower coupler which is electrically connected with the lower servo motor 9. In practical application, the upper servo motor 8 can drive the upper rotating shaft 15 to rotate through driving the upper coupling, and meanwhile, the lower servo motor 9 can drive the lower rotating shaft 17 to rotate through driving the lower coupling.
Further, the spray washing and dyeing machine comprises a controller 2 which is respectively and electrically connected with an upper servo motor 8, a lower servo motor 9 and a pump 7, wherein the controller 2 can drive the pump 7 to inject the reagent or water in the reagent bottle 6 into a spray pipeline; meanwhile, the controller 2 can also drive the upper servo motor 8 and the lower servo motor 9 respectively, the upper rotating shaft 15 drives the spray pipeline to rotate under the drive of the upper servo motor 8, and the lower rotating shaft 17 drives the glass slide 4 to rotate under the drive of the lower servo motor 9, so that the spray head 361 of the spray pipeline is opposite to the glass slide 4, and the glass slide 4 can be dyed or washed.
The spray washing and dyeing machine provided by the embodiment of the utility model has the advantages that the spray assembly comprises a plurality of groups of spray pipelines, each group of spray pipelines corresponds to one reagent, each group of spray pipelines comprises a plurality of spray heads, the reagent can be uniformly sprayed on a glass slide after passing through the spray heads, the spraying quantity can be accurately set by a controller through controlling the running time of a pump, and the effect of not wasting one drop of reagent can be achieved; moreover, the glass slide is arranged on the lower rotating shaft through the bracket, the upper rotating shaft can enable the spray head of the spray pipeline to face the direction of the glass slide under the drive of the driver, meanwhile, the lower rotating shaft can enable the glass slide to be just positioned below the spray head under the drive of the controller, so that the glass slide can automatically finish dyeing, and meanwhile, reagent can be saved to the greatest extent; furthermore, when the glass slide is required to be washed, the glass slide is inclined, so that the effects of cleaning and draining water are achieved; the spray washing dyeing machine can solve the problems of complex operation method, long time consumption and material waste of the existing dyeing method.
In an example, as shown in fig. 3, in the spray washing and dyeing machine provided by the embodiment of the utility model, the spray washing assembly 3 further includes a shaft sleeve 31, wherein a shaft hole 39 is disposed at the center of the shaft sleeve 31, the shaft sleeve 31 can be disposed on the upper rotating shaft 15 through the shaft hole 39, and the spray washing assembly 3 is fixedly connected with the support 1 of the upper rotating shaft 15, that is, when the upper rotating shaft 15 is driven to rotate by the upper servo motor 8, the shaft sleeve 31 disposed on the upper rotating shaft 15 will also rotate along with the upper rotating shaft 15.
Further, as shown in fig. 1, a plurality of connection plates 32 are provided on each shaft sleeve 31, one ferrule 33 is connected to the connection plate 32 on the side of each connection plate 32 away from the shaft sleeve 31, and a group of spray pipes is connected to the side of the ferrule 33 away from the connection plate 32. In the embodiment of the utility model, the shaft sleeve 31, the connecting plate 32 and the clamping sleeve 33 are integrated, the clamping sleeve 33 is used for fixing a spray pipeline, and the inlet of the spray pipeline is connected with the water outlet pipe 72 of each pump 7. Further, when the upper servo motor 8 drives the upper rotating shaft 15 to rotate, the shaft sleeve 31 drives the spray pipes to rotate together with the upper rotating shaft 15 through the connecting plate 32 and the clamping sleeve 33, so that the positions of the spray pipes can be adjusted.
It should be noted that, in practical application, when the length of the spray pipe is relatively short, only one shaft sleeve 31 may be disposed on the upper rotating shaft 15, that is, one shaft sleeve 31 is connected with a plurality of groups of spray pipes with relatively short lengths through a connecting plate 32 and a cutting sleeve 33 respectively; when the length of the spray pipe is longer, a plurality of shaft sleeves 31 can be simultaneously arranged on the upper rotating shaft 15, namely, a group of spray pipes can be respectively connected with the plurality of shaft sleeves 31 through the clamping sleeve 33 and the connecting plate 32.
Further, a sleeve 31 is provided for each set of spray pipes, which corresponds to one pump 7 and one reagent bottle 6. In practical application, the inlet of the pump 7 is connected with the reagent bottle 6 through a water inlet pipe 71, the outlet of the pump 7 is connected with the inlet of the spraying pipeline through a water outlet pipe 72, and the reagent or water in the reagent bottle 6 can be driven into a group of spraying pipelines through the driving of the pump 7 and sprayed onto the glass slide 4 through a spray head 361 included in the spraying pipeline.
Further, in order to uniformly spray the reagent onto the glass slide 4, the spray head 361 for spraying the reagent can be set as an atomization spray head, the reagent can be uniformly sprayed onto the glass slide 4 through the atomization spray head, and the structure can uniformly and comprehensively distribute the reagent onto the glass slide 4 and accurately control the dosage of the reagent without waste. Further, in order to be able to flush the slide, the spray head 361 for spraying water may be provided as a flat nozzle spray head 351. It should be noted that, in practical application, the atomizing nozzle and the flat nozzle 351 may be interchanged, that is, each set of spray pipes may respectively implement dyeing of the glass slide 4 or flushing of the dyed glass slide.
As shown in fig. 4, in practical application, when a plurality of spray nozzles 361 are disposed on each group of spray pipes, the spray pipes further include a right-angle two-way quick connector 362, a three-way quick connector 364 and a two-way quick connector valve 365; that is, the plurality of spray heads 361 are connected to the spray pipe through the right angle two-way quick connector 362, the three-way quick connector 364 and the two-way quick connector valve 365.
In order to avoid confusion in the description of the ports included in the right-angle two-way quick connector 362, the ports included in the three-way quick connector 364 and the two-way quick connector valve 365 are defined as a first port, a second port and a third port, the ports included in the two-way quick connector 365 are defined as a fourth port and a fifth port, and the ports included in the right-angle two-way quick connector 362 are defined as a sixth port and a seventh port.
Specifically, the first port of the three-way quick connector 364 is communicated with the water inlet, the second port is communicated with the fourth port of the two-way quick valve 365, the third port is communicated with the spray head 361, and the third port forms a ninety-degree included angle with the first port and the second port respectively; the fifth port of the two-way quick connect valve 365 communicates with the first port of the three-way quick connect connector 364 or with the sixth port of the right angle two-way quick connect connector 362; the seventh port of the right angle two-way quick connector 362 communicates with the nozzle 361.
It should be noted that, the two-way quick-plug valve 365 is a manual switch, that is, the spraying length of the spraying pipeline can be freely adjusted through the two-way quick-plug valve 365. Specifically, a two-way quick-connect valve 365 is disposed between each adjacent three-way quick-connect connector 364, and the spray length can be adjusted by opening or closing the two-way quick-connect valve 365 disposed between the adjacent three-way quick-connect connectors 364.
In the embodiment of the utility model, the right-angle two-way quick connector 362, the three-way quick connector 364 and the two-way quick connector valve 365 are connected through a hard plastic pipe 363.
In an example, as shown in fig. 2, the spray washer provided by the embodiment of the utility model further includes a proximity switch, which is divided into a proximity switch body 19-1 and a proximity switch inductor 19-2, and in practical application, zero positions of an upper rotating shaft and a lower rotating shaft need to be calibrated respectively through the proximity switch, so that the spray washer is provided with two proximity switches, namely, the spray washer includes two proximity switch bodies and two proximity switch inductors, and the proximity switch bodies and the proximity switch inductors have a one-to-one correspondence.
Specifically, a proximity switch body 19-1 is provided on a support plate immediately below the upper rotating shaft 15 on the side close to the motor support 1, and a proximity switch inductor 19-2 corresponding to the proximity switch body 19-1 is provided on the shaft sleeve 31 of the spray assembly 3; the other proximity switch body 19-1 is arranged on a support plate right below the lower rotating shaft 17 near one side of the motor bracket 1, the other proximity switch inductor 19-2 corresponding to the proximity switch body 19-1 is also arranged on a support plate right below the lower rotating shaft 17 near one side of the motor bracket 1,
in practice, each of the proximity switch body 19-1 and the proximity switch sensing body 19-2 is electrically coupled to the controller 2, respectively. Specifically, the controller 2 calibrates the zero position of the upper rotating shaft 15 through the proximity switch body 19-1 arranged on the support plate right below the upper rotating shaft 15 and the proximity switch inductor 19-2 arranged on the shaft sleeve 31 of the spray assembly 3; the controller 2 calibrates the zero position of the lower rotating shaft 17 through the proximity switch body 19-1 and the proximity switch sensing body 19-2 arranged on the support plate right below the lower rotating shaft 17. That is, the controller 2 can realize the adjustment of the positions of the upper rotating shaft 15 and the lower rotating shaft 17 through the driving of the upper servo motor 8 and the lower servo motor 9, so that the spray nozzle 361 included in the spray pipeline is opposite to the glass slide 4.
In the embodiment of the present utility model, when the zero position of the upper rotating shaft 15 is that the spray pipe included in the spray assembly 3 is vertically downward, and when the zero position of the lower rotating shaft 17 is that the bracket 16 is in the horizontal position, further, when the upper rotating shaft 15 and the lower rotating shaft 17 are respectively in the zero positions, the respective proximity switch bodies 19-1 and the proximity switch sensing bodies 19-2 are aligned.
Bearings 18 are provided in the upper rotary shaft 15, the lower rotary shaft 17, and the two side vertical plate mounting holes of the bracket 1, respectively.
In one example, as shown in fig. 1, in the spray washing and film dyeing machine provided by the embodiment of the utility model, a controller 2 includes a display screen 21, a key 22, a power switch 23, a first jack 24, a second jack 25, a third jack 26 and a fourth jack 27; specifically, the key 22 parameter configures system operation control, for example, setting a reagent, a reagent channel, a spray-dyeing time of the reagent, a washing time of water, and the like required by the dyeing sheet, and the key 22 also has functions of a reset flow, a pause flow, and the like; the power switch 23 is used for turning on or off the power supply to realize the on-off of the spray washing dyeing machine.
Further, the first jack 24 is used for 220V mains supply access, i.e. the first jack 24 is a 220VAC power input end of the spray washer; the second jack 25 is used for providing power for the pump 7, i.e. the second jack 25 can drive the pump 7 to work; the third jack 26 is used for providing power and control signals for the upper servo motor 8 and the lower servo motor 9; the fourth jack 27 is used for controlling signal input of the reading proximity switch, and is used for identifying whether the upper rotating shaft 15 and the lower rotating shaft 17 are in zero positions, specifically, when the zero position of the lower rotating shaft 17 is the horizontal position of the bracket 16, the zero position of the upper rotating shaft 15 is the vertical downward position of a spray pipeline included in the spray assembly 3; when the upper and lower shafts 15, 17 are in the zero position, they each include a proximity switch body 19-1 and a proximity switch sensing body 19-2 that are aligned.
In the embodiment of the present utility model, the third jack 26 may separately provide a control signal for the upper servomotor 8, may separately provide a control signal for the lower servomotor 9, and may also provide control signals for both the upper servomotor 8 and the lower servomotor 9.
It should be noted that, in practical application, the first jack 24 may also be referred to as a power interface, the second jack 25 may be referred to as a pump 7 driving interface, the third jack 26 may be referred to as a servomotor driving interface, and the fourth jack 27 may be referred to as a proximity switch signal input interface. The proximity switch here includes a proximity switch body 19-1 and a proximity switch inductor 19-2.
In one example, as shown in fig. 2, a spray washer according to an embodiment of the present utility model, a rack 1 includes a controller mounting platform 11, a pump mounting platform 12, a reagent mounting platform 14, and a bottom platform 13.
Specifically, the controller mounting platform 11 is used for setting the controller 2, which is located at the top of the bracket 1, that is, the controller mounting platform 11 is located above the upper rotating shaft 15; the upper rotating shaft 15 is used for setting a spraying pipeline of the spray washing assembly 3, the lower rotating shaft 17 is used for setting a slide plate through the bracket 16, and the bottom platform 13 below the slide plate is used for setting the waste liquid box 5; further, the reagent mounting platform 14 is used for setting the reagent bottles 6, which are located at one side of the controller mounting platform 11; the pump mounting platform 12 is used to set up the pump 7, which is located above the reagent mounting platform 14.
In practical application, the bracket 16 for setting the glass slide 4 is provided with a raised surrounding baffle at the periphery to prevent the glass slide 4 from sliding off; a waste liquid box 5 for collecting spray reagents or spray water, which is provided below the slide 4.
In order to more clearly describe the energy-saving full-automatic spray-washing tablet dyeing machine provided by the embodiment of the utility model, a schematic diagram of a tablet dyeing process is provided below in combination with fig. 5, and the working process of the spray-washing tablet dyeing machine is described in detail:
specifically, the workflow mainly includes the following steps:
step 101, switching on a power supply through a power switch, and starting up the spray washing and dyeing machine;
step 102, configuring a required reagent channel and sequence, each reagent piece dyeing time, waiting time after piece dyeing, water flushing time and waiting time after water flushing through a controller key; or selecting configured parameters;
step 103, placing a glass slide to be dyed on a bracket;
104, closing a valve of a spray head corresponding to the empty tray; in practical application, if no empty bracket exists, the two-way quick-insertion valve is not required to be closed; if the empty frame is left, the two-way quick-insertion valve needs to be manually closed, and the unnecessary spray heads are cut off;
step 105, clicking a key to start a process, and controlling an upper servo motor, a lower servo motor and a pump to start an automatic film dyeing process by a controller;
step 106, the controller firstly controls the upper servo motor to rotate by a fixed angle, and the spray head of the spray pipeline is opposite to the glass slide;
step 107, driving a pump communicated with the first reagent to start through a controller, starting to spray the first reagent through a spray pipeline, and ending the first spraying after a first set time is sprayed;
step 108, waiting for a second set time, and controlling the upper servo motor to drive the upper rotating shaft to rotate by the controller so that a spray head of a spray pipeline for spraying water rotates to be right above the glass slide, and determining whether the proximity switch body is in place or not;
step 109, when the proximity switch body is determined to be in place, the controller controls the servo motor to drive the lower rotating shaft to rotate, so that the glass slide is inclined by a certain angle;
step 110, driving a pump communicated with water to start through a controller, and starting water spraying through a spraying pipeline to wash the glass slide for the first time;
step 111, after flushing for a third set time, the first flushing is finished; the controller controls the lower servo motor to turn the lower rotating shaft to rotate back to the zero position, and whether the proximity switch is in place is determined;
step 112, when the proximity switch body is determined to be in place, if all the reagents are not sprayed, repeating the steps 106 to 112; when it is confirmed that the spray washing of all the reagents is completed, step 113 is performed;
step 113, dyeing is finished.
It should be noted that, the first set time, the second set time and the third set time in the above steps may be determined according to a specific operation procedure, and in the embodiment of the present utility model, the above time ranges are not specifically limited.
In summary, the embodiment of the utility model provides an energy-saving full-automatic spray washing and dyeing machine, which comprises a plurality of groups of spray pipelines, wherein each group of spray pipelines is correspondingly communicated with a reagent through a pump, each group of spray pipelines is provided with a plurality of spray heads, and the spray pipelines are arranged on an upper rotating shaft; the glass slide is arranged on the lower rotating shaft through the bracket, and the lower rotating shaft is positioned right below the upper rotating shaft; the upper rotating shaft is connected with the upper servo motor, and the lower rotating shaft is connected with the lower servo motor; in actual operation, the controller supplies power to the pump, the upper servo motor and the lower servo motor and controls the operation mode of the upper servo motor and the lower servo motor, so that the reagents in the reagent bottles are sprayed on the glass slide through different spraying pipelines in the spraying assembly according to a set time sequence to dye the glass slide, and after each reagent dye the glass slide, the glass slide is washed through a water washing pipeline; an upper servo motor connected with the upper rotating shaft is used for rotating a shaft sleeve of the spray washing assembly, and different spray pipelines are switched to be right above the glass slide; the lower servo motor is connected with the lower rotating shaft, and when the glass slide needs to be washed, the glass slide is inclined, so that the effects of cleaning and draining water are achieved; further, each group of spraying pipelines is provided with a plurality of atomizing nozzles, the reagent is uniformly sprayed on the glass slide after being atomized by the atomizing nozzles, and the spraying quantity can be accurately set by a controller through controlling the running time of the pump, so that the effect of not wasting one drop of reagent can be achieved; simultaneously, set up a plurality of brackets on the lower pivot, the user is according to the required piece quantity of dying at every turn with the slide glass on the bracket near the front end to close the two-way quick-insertion valve of unused shower nozzle, spray washer dyeing machine can accomplish automatically and dye the piece and wash the piece according to the flow that sets for. Furthermore, the spray washing dyeing machine has the advantages of small volume, simple operation, reagent saving, uniform dyeing and convenient carrying, is particularly suitable for small inspection departments and laboratories with small dyeing amount, can replace manual dyeing, and effectively saves personnel time.
While preferred embodiments of the present utility model have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the utility model.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (10)

1. An energy-saving full-automatic spray washing and dyeing machine, which is characterized by comprising:
the spray assembly comprises a plurality of spray pipelines for spraying reagents and spray water, wherein an inlet of each spray pipeline is communicated with the reagent bottle through a pump, the spray pipelines are arranged on the bracket through an upper rotating shaft, and a spray head of each spray pipeline is positioned above the glass slide;
the glass slides are arranged on the bracket through trays on the lower rotating shaft;
an upper shaft, one end of which is provided with an upper coupler, and the upper coupler is connected with an upper servo motor;
one end of the lower rotating shaft is provided with a lower coupler which is connected with a lower servo motor;
the controller is respectively and electrically connected with the upper servo motor, the lower servo motor and the pump and is used for driving the pump to inject the reagent or water in the reagent bottle into the spraying pipeline; simultaneously, the upper servo motor and the lower servo motor are respectively driven, so that a spray head of the spray pipeline is opposite to the glass slide.
2. The energy-saving full-automatic spray washing and dyeing machine according to claim 1, wherein the spray assembly further comprises a shaft sleeve, a shaft hole is arranged in the center of the shaft sleeve, and the shaft sleeve is arranged on the upper rotating shaft through the shaft hole;
the novel spraying device is characterized in that a plurality of connecting plates are arranged on the shaft sleeve, one side, away from the shaft sleeve, of each connecting plate is connected with a clamping sleeve, and one side, away from the connecting plate, of each clamping sleeve is connected with a group of spraying pipelines.
3. The energy-efficient full-automatic spray washer-dryer as claimed in claim 2, wherein a set of said spray pipes corresponds to one of said pumps and one of said reagent bottles;
the spray pipeline comprises a plurality of spray heads, and each spray head corresponds to each glass slide one by one;
the spray head for spraying the reagent is an atomization spray head, and the spray head for spraying water is a flat nozzle spray head.
4. The energy-saving full-automatic spray washing and dyeing machine according to claim 3, wherein the spray pipeline further comprises a right-angle two-way quick connector, a three-way quick connector and a two-way quick valve;
the three-way quick connector comprises a first port, a second port and a third port, the two-way quick valve comprises a fourth port and a fifth port, and the right-angle two-way quick connector comprises a sixth port and a seventh port;
the first port of the three-way quick connector is communicated with a water inlet, the second port of the three-way quick connector is communicated with the fourth port of the two-way quick connector valve, the third port of the three-way quick connector is communicated with the spray head, and the third port of the three-way quick connector forms an ninety-degree included angle with the first port and the second port respectively;
and the fifth port of the two-way quick-connect valve is communicated with the first port of the three-way quick-connect connector or is communicated with the sixth port of the right-angle two-way quick-connect connector.
5. The energy-saving full-automatic spray washer dyeing machine of claim 4, wherein the two-way quick-insertion valve is a manual switch.
6. The energy-saving full-automatic spray washing and dyeing machine according to claim 1, further comprising a proximity switch body and a proximity switch inductor;
the proximity switch body is respectively arranged on a support plate at one side of the upper rotating shaft and a support plate at one side of the lower rotating shaft;
the proximity switch inductor is respectively arranged on the shaft sleeve of the spraying assembly and the lower rotating shaft;
the proximity switch body and the proximity switch inductor are respectively and electrically coupled with the controller and are used for calibrating zero positions of the upper rotating shaft and the lower rotating shaft.
7. The energy-efficient full-automatic spray washer-dryer as in claim 1, wherein the controller comprises a display screen, a key, a power switch, a first jack, a second jack, a third jack and a fourth jack;
the key is at least used for setting the reagent, the reagent channel, the reagent spray dyeing time and the flushing time required by the dyeing piece;
the power switch is used for switching on or off a power supply;
the first jack is used for 220V mains supply access; the second jack is used for driving a pump; the third jack is used for driving the upper servo motor and the lower servo motor; the fourth jack is used for signal input of the proximity switch.
8. The energy efficient full automatic spray washer and dryer as recited in claim 1, further comprising a waste cartridge disposed below said slide for collecting waste.
9. The energy efficient full automatic spray washer dyeing machine as recited in claim 1, wherein the reagent bottles comprise a plurality of reagent bottles, wherein at least one reagent bottle is used for containing washing water;
the pump includes a plurality of, every the reagent bottle corresponds one the pump, every the inlet tube of pump with one the reagent bottle UNICOM, every the delivery port of pump is connected with the entry of a shower pipeline.
10. The energy-saving full-automatic spray washer dyeing machine according to claim 1, wherein the bracket comprises a controller mounting platform, a pump mounting platform, a reagent mounting platform and a bottom platform;
the controller installation platform is used for setting the controller and is positioned above the upper rotating shaft;
the reagent mounting platform is used for arranging a reagent bottle, and is positioned at one side of the controller mounting platform;
the pump mounting platform is used for arranging a pump and is positioned above the reagent mounting platform;
the bottom platform is used for setting up a waste liquid box, and it is located just below the slide glass.
CN202321284313.5U 2023-05-24 2023-05-24 Energy-saving full-automatic spray washing and dyeing machine Active CN220063585U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321284313.5U CN220063585U (en) 2023-05-24 2023-05-24 Energy-saving full-automatic spray washing and dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321284313.5U CN220063585U (en) 2023-05-24 2023-05-24 Energy-saving full-automatic spray washing and dyeing machine

Publications (1)

Publication Number Publication Date
CN220063585U true CN220063585U (en) 2023-11-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321284313.5U Active CN220063585U (en) 2023-05-24 2023-05-24 Energy-saving full-automatic spray washing and dyeing machine

Country Status (1)

Country Link
CN (1) CN220063585U (en)

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