CN220057467U

CN220057467U - Manual carpet flocking machine

Info

Publication number: CN220057467U
Application number: CN202321494368.9U
Authority: CN
Inventors: 朱建新
Original assignee: Tianjin Ruilida Carpet Machinery Equipment Co ltd
Current assignee: Tianjin Ruilida Carpet Machinery Equipment Co ltd
Priority date: 2023-06-13
Filing date: 2023-06-13
Publication date: 2023-11-21
Anticipated expiration: 2033-06-13

Abstract

The utility model relates to a manual carpet flocking machine. The scissors comprise a supporting rod, a rear handle is fixedly arranged at the rear end of the supporting rod, a fixed rail is arranged below the front part of the supporting rod, a scissors seat which moves forwards and backwards along the fixed rail is arranged below the fixed rail, a scissors spring plate and scissors are arranged in the scissors seat, the front part of the scissors extends out from the front part of a scissors seat, and a needle point is arranged at the front end of the fixed rail; the front portion limiter and the front portion handle are installed at the bottom of the scissors seat, the front portion of the supporting rod is provided with the closing scissors plectrum which forces the scissors to be closed and limits the end position of the scissors seat moving forwards through the upper spring plate, the rear portion of the fixing track is provided with the opening scissors plectrum which forces the scissors to be opened, and the rear portion bottom of the supporting rod is provided with the rear limiting block which limits the end position of the scissors seat moving backwards. The manual carpet flocking machine provided by the utility model has the advantages of reasonable structural design, convenience in adjustment, operation and use and realization of light-weight design.

Description

Manual carpet flocking machine

Technical Field

The utility model belongs to the technical field of carpet processing equipment, and particularly relates to a manual carpet flocking machine.

Background

In the technical field of carpet processing, flocking machines are a common type of processing equipment. The flocking machine is used for flocking on the carpet base fabric to form the carpet surface of the carpet, and then the back of the base fabric is glued for bonding and curing, and the carpet base fabric is bonded and fixed with other layer structures of the carpet to form the complete carpet product. In general, a flocking machine is used for flocking in a flocking link, and the flocking operation has a high requirement on the flocked hair height, namely, the flocked carpet surface is required to be cut into one piece of hair Gao Zhengji.

The current flocking machine is generally electric flocking equipment, structurally comprises a driving device, a transmission device, an adjusting device, a scissor device, a needle point device and the like, is complex in structure, is complex in adjusting operation, and generally needs to have a certain technical skill to be capable of well operating and adjusting and setting the size such as the hair height, so that the application and popularization of the flocking equipment are limited. Currently, carpet processing is no longer limited to processing plants, and people have achieved home-style work by purchasing flocking equipment and related consumables (base fabric, knitting wool, etc.), with carpet design and single piece processing as content to promote life and entertainment.

In the foregoing individual, differentiated and manual operation modes, a tool-type product with simple and easy use, convenient adjustment and operation, and basic flocking function is highly desired, and replaces the foregoing relatively specialized electric flocking device, so as to reduce the requirement of carpet flocking operation on specialized skills, and enable different people to enjoy the pleasure of processing carpets. The tool does not exist at present, and development and design are required according to the needs.

Disclosure of Invention

The utility model provides a manual carpet flocking machine which is reasonable in structural design, convenient to adjust, operate and use and capable of realizing light-weight design, and solves the technical problems in the prior art.

The utility model adopts the technical proposal for solving the technical problems in the prior art that: a manual carpet flocking machine comprises a support rod, a rear handle is fixedly arranged at the rear end of the support rod, a fixed rail is arranged below the front part of the support rod, a scissors seat which moves back and forth along the fixed rail is arranged below the fixed rail, a scissors spring plate and scissors are arranged in the scissors seat, the front part of the scissors extends out from the front part of the scissors seat, and a needle point is arranged at the front end of the fixed rail; the front portion limiter and the front portion handle are installed at the bottom of the scissors seat, the front portion of the supporting rod is provided with the closing scissors plectrum which forces the scissors to be closed and limits the end position of the scissors seat moving forwards through the upper spring plate, the rear portion of the fixing track is provided with the opening scissors plectrum which forces the scissors to be opened, and the rear portion bottom of the supporting rod is provided with the rear limiting block which limits the end position of the scissors seat moving backwards.

Preferably: the two sides of the bottom of the fixed rail are provided with rail grooves, the two sides of the top of the scissor seat are provided with turned edges, and the turned edges fall into the rail grooves on the side.

Preferably: the rear end of the scissors spring plate is fixedly connected with the scissors seat by adopting a bolt, the bottom of the front part of the scissors seat is provided with a supporting plate, the front end of the scissors spring plate is bent downwards, and the bending part is supported by the supporting plate.

Preferably: the scissors comprise an upper scissors blade and a lower scissors blade which are connected in a hinged manner, a strip-shaped hole is formed in the bottom wall of the rear portion of the scissors seat, and the rear end of the lower scissors blade is fixedly connected with the scissors seat by a bolt penetrating through the strip-shaped hole.

Preferably: the shearing pulling piece comprises a pulling piece body in an inverted U-shaped shape, a side blocking piece is arranged on one side of the pulling piece body, a side pulling piece is arranged on the other side of the pulling piece body, the side blocking piece is matched with the front limiter to limit, the rear part of the upper shearing piece is exposed through a side window arranged on the side part of the shearing seat, and the side pulling piece is pulled inwards in the forward moving process.

Preferably: the shearing pulling sheet is fixed on the fixed rail by adopting a bolt, and the rear part of the upper shearing sheet is pulled outwards by the shearing pulling sheet in the backward moving process.

Preferably: the rear limiting block is fixedly connected with the supporting rod through a bolt.

Preferably: the rear end of the upper spring plate is fixedly connected with the front part of the support rod by bolts simultaneously with the middle part of the fixed rail; the plectrum body of the shearing plectrum is riveted with the front end of the upper spring plate.

Preferably: the middle front part of the supporting rod is fixedly provided with a wire guider, the wire guider comprises a supporting rod, the rear end of the supporting rod is fixed with the supporting rod through a bolt, and the front end of the supporting rod is provided with a threading collar.

The utility model has the advantages and positive effects that:

compared with the existing electric carpet flocking machine, the manual carpet flocking machine has the advantages that the manual carpet flocking machine is purely manually operated, light in weight and portable, is portable and flexible to operate, and can perform flocking on carpet base cloth without depending on a power supply. Compared with the existing electric carpet flocking machine, the manual carpet flocking machine is convenient to adjust, operate and use, and can perform carpet flocking operation without professional skills, so that the use scene is more diversified, the application and popularization are very easy, and the pleasure of people in designing and self-processing carpets is improved.

Drawings

FIG. 1 is a schematic diagram of the front view of the present utility model;

FIG. 2 is a schematic front view of the upper components of the present utility model;

FIG. 3 is a schematic front view of the lower components of the present utility model;

FIG. 4 is a schematic view of the mating structure between the upper and lower assemblies of the present utility model, from the back perspective.

In the figure:

1. a pair of scissors; 1-1, cutting upper blades of scissors; 1-2, cutting the lower blade of the scissors; 2. a support plate; 3. a scissors spring plate; 4. a front handle; 5. a front limiter; 6. a scissor holder; 6-1, flanging; 6-2, a strip-shaped hole; 6-3, side window; 7. a needle tip; 8. a fixed rail; 8-1, a track groove; 9. a closing and shearing pulling piece; 9-1, a plectrum body; 9-2, side baffle plates; 9-3, side pulling pieces; 10. an upper spring plate; 11. a wire guide; 12. cutting the poking plate; 13. a rear limiting block; 14. a support rod; 15. a rear handle.

Detailed Description

In order to further understand the summary, features and advantages of the present utility model, the following examples are set forth in detail.

Referring to fig. 1 and 2, the manual carpet flocking machine of the present utility model includes a support bar 14, a rear handle 15 is mounted and fixed at a rear end thereof, a fixed rail 8 is mounted under a front portion thereof, and a scissor seat 6 is mounted under the fixed rail 8 to move back and forth along the fixed rail 8.

The fixed rail 8 is used as a guide rail for sliding the scissor seat 6 back and forth, the rear part of the fixed rail 8 is fixedly connected with the front part of the supporting rod 14, and the rear handle 15 is used for an operator to hold. Typically, the rear handle 15 is made of wood and is adapted to be held by an operator.

The support rod 14 is formed by pressing stainless steel plates, the longitudinal section of the support rod is in an inverted U-shaped shape, the overall light-weight level is improved, and the rear end of the support rod 14 is fixedly connected with the front end of the rear handle 15.

In the embodiment, the rail grooves 8-1 are arranged on two sides of the bottom of the fixed rail 8, the flanges 6-1 are arranged on two sides of the top of the scissor seat 6, and the flanges 6-1 fall into the rail grooves 8-1 on the side and are stably guided during movement. Specifically, the fixed rail 8 is made of stainless steel plates, the overall lightweight level is improved, the cross section is shaped like a Chinese character 'ji', and the upper part of the rear part of the fixed rail is embedded into the front groove of the supporting rod 14. The scissor seat 6 is formed by pressing stainless steel plates, the longitudinal section of the scissor seat is in an inverted shape like a Chinese character 'ji', and the overall light weight level is improved.

The front end of the fixing track 8 is provided with a needle point 7, the needle point 7 is formed by cutting and polishing the front end of the fixing track 8, and the needle point 7 is used for penetrating through the carpet base fabric. The root of the needle point 7 is provided with a thread hole, and the flocked knitting wool penetrates into the bottom of the needle point 7 from the thread hole.

In this embodiment, in order to guide the knitting wool and avoid entanglement, a thread guide 11 is mounted and fixed at the middle front part of the supporting rod 14, the thread guide 11 comprises a supporting rod with the rear end fixed with the supporting rod 14 by a bolt, a threading collar is arranged at the front end of the supporting rod, and during flocking operation, the knitting wool unreeled by a spool passes through the threading collar on the thread guide 11 first and then passes through a thread hole at the root of the needle point 7.

Referring to fig. 3 and 4, it can be seen that:

the scissors seat 6 is internally provided with the scissors spring plate 3 and the scissors 1, the front part of the scissors 1 extends out of the front part of the scissors seat 6, in the process that the scissors seat 6 drives the scissors spring plate 3 and the scissors 1 to move forwards and backwards, the tip of the scissors 1 moves forwards and backwards along the inner surface of the fixed rail 8, the action of cutting knitting wool is generated at a proper position, the cut knitting wool is left on the base fabric, and the hand-held manual carpet flocking machine is used for flocking along a set path.

The scissors spring plate 3 provides a certain elastic buffer effect for the scissors 1, as shown in the figure, the rear end of the scissors spring plate 3 is fixedly connected with the scissors seat 6 by adopting a bolt, the bottom of the front part of the scissors seat 6 is provided with the supporting plate 2, the front end of the scissors spring plate 3 is bent downwards, and the bending part is supported by the supporting plate 2. The support plate 2 is integrally sheared in shearing the unfolded shape of the scissor seat 6, and after the main body part of the scissor seat 6 is pressed and formed, the support plate 2 is bent upwards to reach the state shown in fig. 3.

The scissors 1 comprises a scissors upper blade 1-1 and a scissors lower blade 1-2 which are connected in a hinged mode, the length of the scissors lower blade 1-2 is obviously larger than that of the scissors upper blade 1-1, a strip-shaped hole 6-2 is formed in the bottom wall of the rear portion of the scissors seat 6, the rear end of the scissors lower blade 1-2 is fixedly connected with the scissors seat 6 through a bolt penetrating through the strip-shaped hole 6-2, and therefore the position of the scissors 1 can be finely adjusted back and forth by loosening and screwing the bolt, and adjustment setting of flocking height is achieved. As shown in fig. 3, the upper and lower ends of the hinge shaft of the scissors 1 are machined into hemispherical shapes, and the hemispherical shape of the lower end abuts against the upper front portion of the scissors spring plate 3.

A front limiter 5 and a front handle 4 are installed at the bottom of the scissors seat 6, the front limiter 5 is used for limiting the forward moving range of the scissors seat 6 and the accessory parts thereof, and the front handle 4 is used for being held by the other hand of an operator. As shown in the figure, the front handle 4 is an L-shaped metal plate, and the front stopper 5 is sandwiched between the scissors base 6 and the cross plate of the front handle 4, and the front stopper 5, the front handle 4, and the scissors base 6 are synchronously fixed by a plurality of bolts.

A closing blade 9 for closing the scissors 1 and limiting the end position of the forward movement of the scissors seat 6 is mounted on the front part of the support rod 14 through an upper spring plate 10, and an opening blade 12 for opening the scissors 1 is mounted on the rear part of the fixing rail 8.

As shown in fig. 2 and 4, the closing scissors plectrum 9 comprises a plectrum body 9-1 in an inverted U-shape, a side baffle 9-2 is arranged on one side of the plectrum body 9-1, a side plectrum 9-3 is arranged on the other side of the plectrum body, the side baffle 9-2 is matched with the front limiter 5 to limit, the rear part of the scissors upper blade 1-1 is exposed by a side window 6-3 arranged on the side part of the scissors seat 6, and the scissors upper blade is poked inwards by the side plectrum 9-3 in the forward moving process. Specifically, the front limiter 5 has a limiting plate bent outwards, when the scissors seat 6 moves forwards until the limiting plate of the front limiter 5 contacts with the side blocking piece 9-2, the scissors seat 6 cannot move continuously, the position is the front limit position reached by the scissors 1, during the moving process, the rear end of the upper scissors piece 1-1 passes through the side pulling piece 9-3, under the pressing action of the side pulling piece 9-3, the rear part of the upper scissors piece 1-1 is pressed inwards, so that the rear part of the scissors 1 gathers together, and accordingly, the front part of the scissors 1 is closed and the knitting wool is sheared.

The shearing pulling sheet 9 is stamped and bent by the same metal plate, the pulling sheet body 9-1 of the shearing pulling sheet 9 is riveted with the front end of the upper spring plate 10, and the rear end of the upper spring plate 10 is fixedly connected with the middle part of the fixed rail 8 by bolts and the front part of the supporting rod 14.

The shearing pulling sheet 12 is fixed on the fixed rail 8 by adopting a bolt, and the rear part of the upper shearing blade 1-1 is pulled outwards by the shearing pulling sheet 12 in the backward moving process. As shown in fig. 2 and 4, the opening and shearing blade 12 comprises a base plate fixedly connected with the fixed rail 8, a downward extending blade is arranged at the front part of the base plate, the blade is embedded between the rear parts of the upper shearing blade 1-1 and the lower shearing blade 1-2 in the backward moving process of the shearing seat 6, the rear end of the upper shearing blade 1-1 is outwards stirred, the rear part of the upper shearing blade 1-1 is outwards extruded, the rear part of the shearing blade 1 is unfolded, and accordingly, the front part of the shearing blade 1 is opened to be ready for being clamped into knitting wool when moving forwards next time.

A rear stopper 13 for limiting the end position of the backward movement of the scissor seat 6 is mounted at the bottom of the rear portion of the support rod 14, and in this embodiment, the rear stopper 13 is fixedly connected with the support rod 14 by a bolt. When the scissor seat 6 and the accessory parts thereof are moved backwards, the rear end of the scissor seat 6 cannot move backwards continuously when contacting with the rear limiting block, and the position is limited, and is the rear limit position reached by the scissors 1.

The operation mode is as follows:

the knitting wool passes through the thread guide 11 and then passes through the thread hole at the root of the needle point 7; the operator holds the front handle 4 with one hand and the rear handle 15 with the other hand; firstly, the needle point 7 is pricked through a point on a flocking path on the carpet base fabric, then the front handle 4 is pushed forward, the scissors seat 6 and the accessory parts thereof move forward, when the front position is reached, the scissors 1 are closed to cut knitting wool, then the front handle 4 is pulled backward, the scissors seat 6 and the accessory parts thereof move backward, the knitting wool stays on the base fabric, and then the whole flocking machine is retracted and separated from the base fabric; repeating the operation to puncture the next point position on the flocking path on the base fabric to finish flocking of the next point position.

Claims

1. A manual carpet flocking machine is characterized in that: the scissors comprise a supporting rod (14), wherein a rear handle (15) is fixedly arranged at the rear end of the supporting rod, a fixed rail (8) is arranged below the front part of the supporting rod, a scissors seat (6) which moves forwards and backwards along the fixed rail (8) is arranged below the fixed rail (8), a scissors spring plate (3) and a scissors (1) are arranged in the scissors seat (6), the front part of the scissors (1) extends out from the front part of the scissors seat (6), and a needle point (7) is arranged at the front end of the fixed rail (8); a front limiter (5) and a front handle (4) are arranged at the bottom of a scissor seat (6), a closing and poking piece (9) for forcing the scissor seat (6) to be closed and limiting the end position of the scissor seat (6) to move forwards is arranged at the front part of a supporting rod (14) through an upper spring plate (10), an opening and poking piece (12) for forcing the scissor seat (1) to be opened is arranged at the rear part of a fixed track (8), and a rear limiting block (13) for limiting the end position of the scissor seat (6) to move backwards is arranged at the bottom of the rear part of the supporting rod (14).

2. The manual carpet flocking machine according to claim 1, wherein: the two sides of the bottom of the fixed rail (8) are provided with rail grooves (8-1), the two sides of the top of the scissor seat (6) are provided with flanges (6-1), and the flanges (6-1) fall into the rail grooves (8-1) on the side.

3. The manual carpet flocking machine according to claim 2, wherein: the rear end of the scissors spring plate (3) is fixedly connected with the scissors seat (6) by adopting a bolt, the bottom of the front part of the scissors seat (6) is provided with the supporting plate (2), the front end of the scissors spring plate (3) is bent downwards, and the bending part is supported by the supporting plate (2).

4. A manual carpet flocking machine according to claim 3, wherein: the scissors (1) comprise an upper scissors blade (1-1) and a lower scissors blade (1-2) which are connected in a hinged mode, a strip-shaped hole (6-2) is formed in the bottom wall of the rear portion of the scissors seat (6), and the rear end of the lower scissors blade (1-2) is fixedly connected with the scissors seat (6) through a bolt penetrating through the strip-shaped hole (6-2).

5. The manual carpet flocking machine according to claim 4, wherein: the shearing cutting poking piece (9) comprises a poking piece body (9-1) in an inverted U-shaped shape, one side of the poking piece body (9-1) is provided with a side blocking piece (9-2), the other side of the poking piece body is provided with a side poking piece (9-3), the side blocking piece (9-2) is matched with the front limiter (5) to limit, and the rear part of the shearing cutting poking piece (1-1) is exposed by a side window (6-3) arranged at the side part of the shearing cutting seat (6) and poked inwards by the side poking piece (9-3) in the forward moving process.

6. The manual carpet flocking machine according to claim 5, wherein: the shearing pulling sheet (12) is fixed on the fixed rail (8) by adopting a bolt, and the rear part of the upper shearing blade (1-1) is pulled outwards by the shearing pulling sheet (12) in the backward moving process.

7. The manual carpet flocking machine according to claim 6, wherein: the rear limiting block (13) is fixedly connected with the supporting rod (14) by adopting a bolt.

8. The manual carpet flocking machine according to any one of claims 1 to 7, wherein: the rear end of the upper spring plate (10) is fixedly connected with the front part of the support rod (14) by adopting bolts simultaneously with the middle part of the fixed rail (8); the plectrum body (9-1) of the shearing plectrum (9) is riveted with the front end of the upper spring plate (10).

9. The manual carpet flocking machine according to any one of claims 1 to 7, wherein: the middle front part of the supporting rod (14) is fixedly provided with a wire guider (11), the wire guider (11) comprises a supporting rod, the rear end of the supporting rod is fixed with the supporting rod (14) through bolts, and the front end of the supporting rod is provided with a threading sleeve ring.