CN220052980U - Spring pre-compaction mould - Google Patents
Spring pre-compaction mould Download PDFInfo
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- CN220052980U CN220052980U CN202321553228.4U CN202321553228U CN220052980U CN 220052980 U CN220052980 U CN 220052980U CN 202321553228 U CN202321553228 U CN 202321553228U CN 220052980 U CN220052980 U CN 220052980U
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- 238000005056 compaction Methods 0.000 title description 3
- 238000003825 pressing Methods 0.000 claims abstract description 92
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 7
- 230000004308 accommodation Effects 0.000 description 2
- 238000012669 compression test Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a spring pre-pressing die, which relates to the technical field of spring processing and comprises a bearing platform and a pressing component, wherein the top surface of the bearing platform is provided with a plurality of mounting grooves for mounting springs, and the pressing component is arranged above the bearing platform and moves up and down relative to the bearing platform so as to repeatedly press down the springs. According to the utility model, the springs are installed on the bearing platform in batches by arranging the bearing platform and the pressing assembly, and the springs on the bearing platform are synchronously pressed down by the pressing assembly, so that each spring can be ensured to be compressed in place, and the labor is saved and the pre-pressing efficiency is improved by mechanized operation.
Description
Technical Field
The utility model relates to the technical field of spring processing, in particular to a spring pre-pressing die.
Background
At present, in the production process of the spring, a pre-pressing process is required, and the pre-pressing process mainly reduces the deformation of the spring during performance test, and plays a key role in ensuring the performance of the spring and the reliability of the test. However, at present, the pre-pressing process adopts a single station and performs pre-pressing by manual operation, so that the number of springs compressed at a time is small, and the problem that the springs are not compressed in place or the number of times of compression is insufficient possibly exists, so that the performance of the springs is affected, and the labor intensity of workers is increased.
Disclosure of Invention
The utility model mainly aims to provide a spring pre-pressing die which aims to replace manual pre-pressing by mechanical pre-pressing, reduce labor intensity of workers and improve pre-pressing efficiency.
In order to achieve the above purpose, the spring pre-pressing die provided by the utility model comprises a bearing platform and a pressing component, wherein the top surface of the bearing platform is provided with a plurality of mounting grooves for mounting springs, and the pressing component is arranged above the bearing platform and moves up and down relative to the bearing platform so as to repeatedly press down the springs.
Optionally, the pushing component comprises a pressing block and a lifting mechanism, wherein the pressing block is arranged right above the bearing platform, and the lifting mechanism is in transmission connection with the pressing block so as to drive the pressing block to move up and down.
Optionally, the spring pre-pressing mold further comprises a base, and the bearing platform is arranged on the top surface of the base and is in sliding connection with the base.
Optionally, the base includes bottom plate and two stopper, two the stopper is located the top surface of bottom plate, two the stopper encloses to close and is formed with the accommodation chamber, the cushion cap embedding the accommodation chamber with base sliding connection.
Optionally, a limit groove is concavely arranged on one side of each limit block facing the accommodating cavity, limit pieces are convexly arranged on two sides of the bearing platform facing the limit blocks, and the limit pieces are embedded into the limit grooves so as to realize sliding connection of the bearing platform and the base.
Optionally, a push rod for pushing the bearing platform to slide is arranged on one side of the bearing platform facing the sliding direction.
Optionally, the spring pre-pressing mold further comprises a machine table, the pressing component is arranged above the machine table, and the base is arranged on the table top of the machine table and is detachably connected with the machine table.
Optionally, a clamping mechanism is further arranged on the table top of the machine, and the base is fixed on the machine through the clamping mechanism.
Optionally, the clamping mechanism comprises a supporting block and a clamping block, the supporting block is arranged on the table top of the machine table and is arranged at intervals with the base, the height of the supporting block is consistent with that of the base, the clamping block is arranged between the supporting block and the base in a erecting mode, one end of the clamping block is connected with the supporting block, and the other end of the clamping block is connected with the base; the clamping block and the table top of the machine table are provided with a clamping space, and the base is clamped in the clamping space to realize upper and lower limiting of the base.
Optionally, the fixture further includes a locking member, a locking hole is formed in the clamping block, a clamping groove opposite to the locking hole is concavely formed in a table top of the machine table, the locking member is arranged in the locking hole in a penetrating mode and screwed into the clamping groove, and the locking member is used for locking the clamping block so that the clamping block clamps the base.
The spring pre-pressing die comprises a bearing platform and a pressing component, wherein the top surface of the bearing platform is provided with a plurality of mounting grooves for mounting springs, and the pressing component is arranged above the bearing platform and moves up and down relative to the bearing platform so as to repeatedly press down the springs. The top surface of the bearing platform is provided with a plurality of mounting grooves which can be arranged in a shape like a Chinese character 'Hui' or a straight line array and can be used for mounting at least twenty springs. When in installation, one end of the spring is inserted into the installation groove to realize vertical installation. The upper side of the bearing platform is provided with a pressing component which can move up and down relative to the bearing platform, namely, the pressing component is provided with a first state of pressing down the spring and a second state of releasing the spring, and the pressing component is circularly reciprocated so as to repeatedly press down the spring on the bearing platform. It will be appreciated that springs typically require hundreds or thousands of presses when subjected to a pre-compression test, which is inefficient and results in significant labor intensity for the worker if manually pressed. Compared with the prior art, the pressing device has the advantages that the pressing assembly is arranged for pressing, the pressing times of the pressing assembly can be set, the whole-process mechanical pressing is realized, the manpower is greatly saved, and the pre-pressing efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an embodiment of a spring pre-compression mold according to the present utility model;
FIG. 2 is a schematic view showing a partial structure of an embodiment of a spring pre-pressing mold according to the present utility model.
Reference numerals illustrate:
| reference numerals | Name of the name | Reference numerals | Name of the name |
| 100 | Spring pre-compaction mould | 32 | Limiting block |
| 1 | Bearing platform | 321 | Limiting groove |
| 11 | Limiting sheet | 5 | Machine table |
| 12 | Push rod | 51 | Clamping groove |
| 2 | Pressing component | 6 | Clamping mechanism |
| 21 | Briquetting machine | 61 | Supporting block |
| 22 | Lifting mechanism | 62 | Clamping block |
| 3 | Base seat | 621 | Locking hole |
| 31 | Bottom plate | 63 | Locking piece |
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
At present, in the production process of the spring, a pre-pressing process is required, and the pre-pressing process mainly reduces the deformation of the spring during performance test, and plays a key role in ensuring the performance of the spring and the reliability of the test. However, at present, the pre-pressing process adopts a single station and performs pre-pressing by manual operation, so that the number of springs compressed at a time is small, and the problem that the springs are not compressed in place or the number of times of compression is insufficient possibly exists, so that the performance of the springs is affected, and the labor intensity of workers is increased.
To solve the above problems, the present utility model proposes a spring pre-pressing mold 100.
Referring to fig. 1, the spring pre-pressing mold 100 of the present utility model includes a cap 1 and a pressing assembly 2, the top surface of the cap 1 is provided with a plurality of installation grooves for installing springs, and the pressing assembly 2 is disposed above the cap 1 and moves up and down with respect to the cap 1 to repeatedly press down the springs.
The top surface of the bearing platform 1 is provided with a plurality of mounting grooves which can be strip-shaped grooves and are distributed in a shape like a Chinese character 'Hui' or a straight line array, and the bearing platform can be used for mounting at least twenty springs. When in installation, one end of the spring is inserted into the installation groove to realize vertical installation. The upper part of the bearing platform 1 is provided with a pressing component 2, the pressing component 2 can move up and down relative to the bearing platform 1, namely, the pressing component 2 is provided with a first state of pressing down a spring and a second state of releasing the spring, and the pressing component is circularly reciprocated to repeatedly press down the spring on the bearing platform 1. It will be appreciated that springs typically require hundreds or thousands of presses when subjected to a pre-compression test, which is inefficient and results in significant labor intensity for the worker if manually pressed. Compared with the prior art, the pressing device has the advantages that the pressing assembly 2 is arranged for pressing, the pressing times of the pressing assembly 2 can be set, the whole-process mechanical pressing is realized, the manpower is greatly saved, and the pre-pressing efficiency is improved.
In summary, the springs are installed on the bearing platform 1 in batches by arranging the bearing platform 1 and the pressing component 2, and the springs on the bearing platform 1 are synchronously pressed down by the pressing component 2, so that each spring can be ensured to be compressed in place, and the labor is saved and the pre-pressing efficiency is improved by mechanized operation.
Referring to fig. 1, the pressing assembly 2 includes a pressing block 21 and a lifting mechanism 22, the pressing block 21 is disposed right above the bearing platform 1, and the lifting mechanism 22 is in transmission connection with the pressing block 21 to drive the pressing block 21 to move up and down.
The pressing component 2 comprises a lifting rod and a lifting mechanism 22 for driving the lifting rod to lift, the lifting rod is arranged right above the bearing platform 1, a pressing block 21 is arranged at the lower end of the lifting rod, and the size of the pressing block 21 is consistent with that of the bearing platform 1 or slightly larger than that of the pressing block 21. Therefore, the lifting mechanism 22 drives the lifting rod to move up and down, and further drives the pressing block 21 to move up and down so as to press or release the spring on the bearing platform 1, thereby achieving the effect of repeatedly pre-pressing the spring.
The lifting mechanism 22 may refer to an existing lifting device, and a specific arrangement of the lifting mechanism 22 is not difficult to obtain by a person skilled in the art under the technical concept of the present utility model, and will not be described in detail herein.
Referring to fig. 2, the spring pre-pressing mold 100 further includes a base 3, and the bearing platform 1 is disposed on the top surface of the base 3 and slidably connected to the base 3.
In an embodiment, the base 3 includes a bottom plate 31 and two limiting blocks 32, the two limiting blocks 32 are disposed on the top surface of the bottom plate 31, a containing cavity is formed by enclosing the two limiting blocks 32, and the bearing platform 1 is embedded in the containing cavity to be slidably connected with the base 3.
Specifically, a limiting groove 321 is concavely formed in one side, facing the accommodating cavity, of each limiting block 32, limiting pieces 11 are convexly arranged on two sides, facing the limiting blocks 32, of the bearing platform 1, and the limiting pieces 11 are embedded into the limiting grooves 321 to realize sliding connection between the bearing platform 1 and the base 3.
The bearing platform 1 and the bottom plate 31 are square blocks, and the projection area of the bottom plate 31 is larger than that of the bearing platform 1. The top surface interval of bottom plate 31 is provided with two stopper 32, and two stopper 32 set up relatively to enclose to close and be formed with and hold the chamber, hold the size in chamber and the size matching of cushion cap 1, be convenient for cushion cap 1 slide in and slide out. Wherein, the side of each stopper 32 facing the accommodating cavity is concavely provided with a limit groove 321, two sides of the bearing platform 1 facing the stopper 32 are convexly provided with limit pieces 11, and the limit pieces 11 are embedded into the limit grooves 321 to realize the sliding connection of the bearing platform 1 and the base 3.
Further, a push rod 12 for pushing the table 1 to slide is provided on one side of the table 1 in the sliding direction.
After the prepressing of one group of springs on the bearing platform 1 is finished, the push rod 12 can be pulled to slide the bearing platform 1 out of the accommodating cavity, the next group of springs are installed after the springs are taken down, then the limiting block 32 is aligned with the limiting groove 321, the push rod 12 is pushed, the bearing platform 1 is slid into the accommodating groove until the bearing platform 1 is opposite to the pressing block 21, and the prepressing of the next group of springs is performed.
With continued reference to fig. 1 or fig. 2, the spring pre-pressing mold 100 further includes a machine table 5, the pressing component 2 is disposed above the machine table 5 and is fixedly connected with the machine table 5, and the base 3 is disposed on a table top of the machine table 5 and is detachably connected with the machine table 5.
Wherein, board 5, bottom plate 31 and cushion cap 1 range upon range of setting in proper order, the projected area of board 5 is greater than the projected area of base 3 far away. It is easy to understand that the utility model can be provided with the base 3 and the bearing platform 1 with different specifications, the base 3 and the machine platform 5 are detachably connected, and the base 3 and the bearing platform 1 with different specifications can be conveniently replaced. Correspondingly, the pressing block 21 and the lifting rod can also be designed to be detachably connected, such as in a threaded connection, so that the pressing block 21 matched with the bearing platform 1 can be replaced conveniently.
Regarding the detachable connection mode of the base 3 and the machine 5, referring to fig. 2, the base 3 is horizontally placed on the table top of the machine 5, the table top of the machine 5 is further provided with a clamping mechanism 6, and the base 3 is fixed on the machine 5 through the clamping mechanism 6.
Specifically, the clamping mechanism 6 includes a supporting block 61 and a clamping block 62, the supporting block 61 is arranged on the table top of the machine table 5 and is arranged at intervals with the base 3, the height of the supporting block 61 is consistent with that of the base 3, the clamping block 62 is arranged between the supporting block 61 and the base 3, one end of the clamping block 62 is connected with the supporting block 61, and the other end of the clamping block 62 is connected with the base 3. Wherein, a clamping space is formed between the clamping block 62 and the table top of the machine table 5, and the base 3 is clamped in the clamping space to realize the upper and lower limit of the base 3.
The support block 61 and the clamp block 62 are provided with two blocks, respectively, each provided on both sides of the bottom plate 31. Wherein, the supporting block 61 is spaced from the bottom plate 31, and the height of the supporting block 61 is consistent with the height of the bottom plate 31, so as to provide support for the clamping block 62. The clamping block 62 spans the upper end face of the supporting block 61 and the upper end face of the bottom plate 31, a clamping space is formed between the supporting block 61 and the table top of the machine table 5, and the height of the clamping space is consistent with that of the bottom plate 31, so that the bottom plate 31 can be clamped in the clamping space, and the upper limit and the lower limit of the base 3 are realized.
It should be noted in detail that, the clamping mechanism 6 further includes a locking member 63, the clamping block 62 is provided with a locking hole 621, the table surface of the machine 5 is concavely provided with a clamping groove 51 opposite to the locking hole 621, the locking member 63 is threaded into the locking hole 621 and screwed into the clamping groove 51, and the locking member 63 is used for locking the clamping block 62, so that the clamping block 62 clamps the base 3. Wherein the locking member 63 is screwable.
It will be appreciated that when the locking member 63 is not yet screwed, the clamping block 62 is in a loose state, the base 3 can realize translational movement on the table top of the machine table 5, when the locking member 63 is screwed, the locking member 63 applies downward pressure to the clamping block 62, and then drives the clamping block 62 to apply downward pressure to the base 3, so as to clamp the base 3 in the clamping space, limit of the base 3 is realized, and displacement of the base 3 in the pre-pressing process is prevented.
The foregoing description of the preferred embodiments of the present utility model should not be construed as limiting the scope of the utility model, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the following description and drawings or any application directly or indirectly to other relevant art(s).
Claims (10)
1. A spring pre-compression mold, comprising:
the top surface of the bearing platform is provided with a plurality of mounting grooves for mounting springs;
and the pressing component is arranged above the bearing platform and moves up and down relative to the bearing platform so as to repeatedly press down the spring.
2. The spring pre-compression mold of claim 1, wherein the hold-down assembly comprises:
the pressing block is arranged right above the bearing platform; and
and the lifting mechanism is in transmission connection with the pressing block so as to drive the pressing block to move up and down.
3. The spring pre-compression mold of claim 1, further comprising a base, wherein the platform is disposed on a top surface of the base and is slidably coupled to the base.
4. The spring pre-pressing mold of claim 3, wherein the base comprises a bottom plate and two limiting blocks, the two limiting blocks are arranged on the top surface of the bottom plate, a containing cavity is formed by enclosing the two limiting blocks, and the bearing platform is embedded into the containing cavity to be in sliding connection with the base.
5. The spring pre-pressing mold of claim 4, wherein a limit groove is concavely arranged on one side of each limit block facing the accommodating cavity, limit pieces are convexly arranged on two sides of the bearing platform facing the limit blocks, and the limit pieces are embedded into the limit grooves to realize sliding connection between the bearing platform and the base.
6. A spring pre-compression mould according to claim 3, characterized in that the side of the platform facing in the sliding direction is provided with a push rod for pushing the platform to slide.
7. The spring pre-pressing mold of claim 3, further comprising a machine table, wherein the pressing assembly is arranged above the machine table, and the base is arranged on the table top of the machine table and is detachably connected with the machine table.
8. The spring pre-pressing mold of claim 7, wherein a clamping mechanism is further provided on a table top of the machine, and the base is fixed to the machine through the clamping mechanism.
9. The spring pre-compression mold of claim 8, wherein the clamping mechanism comprises:
the supporting blocks are arranged on the table top of the machine table and are arranged at intervals with the base, and the height of the supporting blocks is consistent with that of the base; and
the clamping block is arranged between the supporting block and the base, one end of the clamping block is connected with the supporting block, and the other end of the clamping block is connected with the base;
the clamping block and the table top of the machine table are provided with a clamping space, and the base is clamped in the clamping space to realize upper and lower limiting of the base.
10. The spring pre-pressing mold of claim 9, wherein the clamping mechanism further comprises a locking member, the clamping block is provided with a locking hole, a clamping groove opposite to the locking hole is concavely formed in the table top of the machine table, the locking member is arranged in the locking hole in a penetrating manner and screwed into the clamping groove, and the locking member is used for locking the clamping block so that the clamping block clamps the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321553228.4U CN220052980U (en) | 2023-06-16 | 2023-06-16 | Spring pre-compaction mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321553228.4U CN220052980U (en) | 2023-06-16 | 2023-06-16 | Spring pre-compaction mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220052980U true CN220052980U (en) | 2023-11-21 |
Family
ID=88751070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321553228.4U Active CN220052980U (en) | 2023-06-16 | 2023-06-16 | Spring pre-compaction mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220052980U (en) |
-
2023
- 2023-06-16 CN CN202321553228.4U patent/CN220052980U/en active Active
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