CN220050464U - A kind of equipment for processing micro holes on the surface of aluminum alloy ingots - Google Patents
A kind of equipment for processing micro holes on the surface of aluminum alloy ingots Download PDFInfo
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- CN220050464U CN220050464U CN202321645873.9U CN202321645873U CN220050464U CN 220050464 U CN220050464 U CN 220050464U CN 202321645873 U CN202321645873 U CN 202321645873U CN 220050464 U CN220050464 U CN 220050464U
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 44
- 238000003754 machining Methods 0.000 claims abstract 7
- 239000000428 dust Substances 0.000 claims description 24
- 238000010521 absorption reaction Methods 0.000 claims 2
- 238000005553 drilling Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域Technical field
本实用新型涉及微孔加工技术领域,尤其涉及一种铝合金锭表面微孔加工设备。The utility model relates to the technical field of microhole processing, and in particular to an equipment for processing micropores on the surface of aluminum alloy ingots.
背景技术Background technique
对于铝合金锭表面的微孔加工通常需要激光打孔机来进行,激光微孔打孔机是国内最先进的激光打孔机加工设备,主要针对微型孔进行激光打孔加工,最小孔径可达0.001毫米,其对于位置的精度有着很高的要求。Micro-hole processing on the surface of aluminum alloy ingots usually requires a laser drilling machine. The laser micro-hole drilling machine is the most advanced laser drilling machine processing equipment in China. It mainly performs laser drilling processing of micro holes. The minimum aperture can reach 0.001 mm, which has very high requirements for position accuracy.
经检索专利公开号为CN218426299U的一种铝合金锭表面微孔加工设备存在以下不足,首先该申请中对于铝合金锭的夹持调节,只能通过改变夹持长度对其进行夹持固定,并且对于宽度不同的铝合金锭进行夹持时,不便于进行调节,容易影响加工精度,同时在铝合金锭微孔加工时容易产生较多的合金碎屑,如果不对其进行清理,十分容易影响后续对其他铝合金锭加工的精度。An aluminum alloy ingot surface microhole processing equipment with patent publication number CN218426299U has the following shortcomings. First, the clamping adjustment of the aluminum alloy ingot in this application can only be clamped and fixed by changing the clamping length, and When clamping aluminum alloy ingots with different widths, it is inconvenient to adjust and easily affects the processing accuracy. At the same time, more alloy debris is easily produced during micro-hole processing of aluminum alloy ingots. If they are not cleaned, it is very easy to affect the follow-up process. Precision for processing other aluminum alloy ingots.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种铝合金锭表面微孔加工设备。The purpose of this utility model is to propose an equipment for processing micropores on the surface of aluminum alloy ingots in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:一种铝合金锭表面微孔加工设备,包括底座,所述底座的右侧固定连接有第二电机,所述第二电机的输出端固定连接有第二螺纹杆,所述第二螺纹杆的外侧左右两端均螺纹连接有第二螺纹座,所述第二螺纹座的顶部均固定连接有第二移动盒,所述第二移动盒的中部均转动连接有螺纹转动杆,所述螺纹转动杆的外侧前后端均螺纹连接有第四螺纹座,所述第四螺纹座的顶部均固定连接有L型夹持座,所述L型夹持座的外侧均螺纹连接有若干个固定螺栓,所述底座的后侧固定连接有集尘箱,所述集尘箱的右侧固定连接有吸风机,所述集尘箱的顶部前侧固定连接有吸尘管,所述吸尘管的另一端贯穿支撑板的中部板身并向前延伸。In order to achieve the above purpose, the utility model adopts the following technical solution: an aluminum alloy ingot surface microhole processing equipment, including a base, a second motor is fixedly connected to the right side of the base, and the output end of the second motor is fixed A second threaded rod is connected. The left and right ends of the outer side of the second threaded rod are threadedly connected with a second threaded seat. The top of the second threaded seat is fixedly connected with a second moving box. The second moving box The middle part of the threaded rotating rod is rotatably connected with a threaded rotating rod. The outer and front ends of the threaded rotating rod are threadedly connected with a fourth threaded seat. The top of the fourth threaded seat is fixedly connected with an L-shaped clamping seat. The L-shaped clamping seat A number of fixing bolts are threadedly connected to the outside of the clamping seat. A dust collection box is fixedly connected to the rear side of the base. A suction fan is fixedly connected to the right side of the dust collection box. The top front side of the dust collection box A dust suction pipe is fixedly connected, and the other end of the dust suction pipe penetrates the middle body of the support plate and extends forward.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述支撑板的底部固定连接在底座的顶部后侧,所述支撑板的顶部前侧固定连接有顶板。The bottom of the support plate is fixedly connected to the top rear side of the base, and the top front side of the support plate is fixedly connected to the top plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述顶板的右侧固定连接有第三电机,所述第三电机的输出端固定连接有第三螺纹杆,所述第三螺纹杆的外侧螺纹连接有第三螺纹座,所述第三螺纹座的底部固定连接有第一移动盒。A third motor is fixedly connected to the right side of the top plate, a third threaded rod is fixedly connected to the output end of the third motor, and a third threaded seat is threadedly connected to the outside of the third threaded rod. The third thread The bottom of the seat is fixedly connected with the first mobile box.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第一移动盒的前侧固定连接有第一电机,所述第一电机的输出端固定连接有第一螺纹杆,所述第一螺纹杆的外侧螺纹连接有第一螺纹座。A first motor is fixedly connected to the front side of the first moving box, a first threaded rod is fixedly connected to the output end of the first motor, and a first threaded seat is threadedly connected to the outside of the first threaded rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第一螺纹座的底部固定连接有伸缩气缸,所述伸缩气缸的杆体底部固定连接有激光喷口。A telescopic cylinder is fixedly connected to the bottom of the first threaded seat, and a laser nozzle is fixedly connected to the bottom of the rod body of the telescopic cylinder.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述集尘箱的顶部后侧转动连接有箱盖。A box cover is rotatably connected to the top rear side of the dust collecting box.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述螺纹转动杆的前侧均固定连接有转柄。The front side of the threaded rotating rod is fixedly connected with a rotating handle.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述L型夹持座的内侧顶部均固定连接有防护垫。A protective pad is fixedly connected to the inner top of the L-shaped clamping seat.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型中,通过转动转柄带动螺纹转动杆转动,随后通过螺纹转动杆推动外侧设置的第四螺纹座移动,通过第四螺纹座移动带动顶部的L型夹持座进行位置调节,即可实现对不同宽度的铝合金锭的夹持,便于适应不同尺寸的铝合金锭的夹持和加工,保证铝合金锭的稳定,以此保证加工精度。1. In the present utility model, the rotating handle drives the threaded rotating rod to rotate, and then the threaded rotating rod pushes the fourth threaded seat set on the outside to move, and the movement of the fourth threaded seat drives the top L-shaped clamping seat to adjust its position. It can realize the clamping of aluminum alloy ingots of different widths, facilitate the clamping and processing of aluminum alloy ingots of different sizes, ensure the stability of aluminum alloy ingots, and ensure the processing accuracy.
2、本实用新型中,通过吸风机运行产生吸力,随后经由吸尘管将加工过程中产生的碎屑进行吸附,随后排入到集尘箱内,防止碎屑留存在设备表面,影响后续对铝合金锭夹持以及加工的精度。2. In this utility model, suction is generated by the operation of the suction fan, and then the debris generated during the processing is adsorbed through the suction pipe, and then discharged into the dust collection box to prevent debris from remaining on the surface of the equipment and affecting subsequent maintenance. Aluminum alloy ingot clamping and processing accuracy.
附图说明Description of the drawings
图1为本实用新型提出的一种铝合金锭表面微孔加工设备的立体图;Figure 1 is a perspective view of an aluminum alloy ingot surface microhole processing equipment proposed by the utility model;
图2为本实用新型提出的一种铝合金锭表面微孔加工设备的右视图;Figure 2 is a right view of an aluminum alloy ingot surface microhole processing equipment proposed by the utility model;
图3为本实用新型提出的一种铝合金锭表面微孔加工设备的左视内部结构剖视图。Figure 3 is a left internal structural cross-sectional view of an aluminum alloy ingot surface microhole processing equipment proposed by the utility model.
图例说明:illustration:
1、底座;2、激光喷口;3、L型夹持座;4、第一电机;5、第一移动盒;6、伸缩气缸;7、顶板;8、支撑板;9、吸尘管;10、防护垫;11、第二移动盒;12、螺纹转动杆;13、固定螺栓;14、转柄;15、第二电机;16、吸风机;17、集尘箱;18、箱盖;19、第三电机;20、第一螺纹杆;21、第三螺纹杆;22、第三螺纹座;23、第一螺纹座;24、第四螺纹座;25、第二螺纹座;26、第二螺纹杆。1. Base; 2. Laser nozzle; 3. L-shaped clamping seat; 4. First motor; 5. First moving box; 6. Telescopic cylinder; 7. Top plate; 8. Support plate; 9. Vacuum pipe; 10. Protective pad; 11. Second moving box; 12. Threaded rotating rod; 13. Fixed bolt; 14. Rotating handle; 15. Second motor; 16. Suction fan; 17. Dust collection box; 18. Box cover; 19. The third motor; 20. The first threaded rod; 21. The third threaded rod; 22. The third threaded seat; 23. The first threaded seat; 24. The fourth threaded seat; 25. The second threaded seat; 26. Second threaded rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
参照图1-3,本实用新型提供的一种实施例:一种铝合金锭表面微孔加工设备,包括底座1,底座1用于支撑整体结构,保证整体结构的稳定,底座1的右侧固定连接有第二电机15,第二电机15的输出端固定连接有第二螺纹杆26,第二螺纹杆26的外侧左右两端均螺纹连接有第二螺纹座25,第二螺纹座25的顶部均固定连接有第二移动盒11,通过第二电机15运行可以带动第二螺纹杆26转动,并通过第二螺纹杆26转动推动外侧的第二螺纹座25移动,最后通过第二螺纹座25移动可以带动顶部固定的第二移动盒11进行位置的调节,通过第二移动盒11的位置变化,可以适应不同长度的铝合金锭夹持工作,第二移动盒11的中部均转动连接有螺纹转动杆12,螺纹转动杆12的外侧前后端均螺纹连接有第四螺纹座24,第四螺纹座24的顶部均固定连接有L型夹持座3,通过螺纹转动杆12转动可以推动外侧设置的第四螺纹座24移动,通过第四螺纹座24移动可以带动顶部的L型夹持座3向内侧靠近,方便对不同宽度的铝合金锭进行夹持,L型夹持座3的外侧均螺纹连接有若干个固定螺栓13,固定螺栓13用于加固L型夹持座3的稳定性,底座1的后侧固定连接有集尘箱17,集尘箱17用于集中存储吸附的加工碎屑,集尘箱17的右侧固定连接有吸风机16,集尘箱17的顶部前侧固定连接有吸尘管9,吸尘管9的另一端贯穿支撑板8的中部板身并向前延伸,通过吸风机16运行产生吸力,可以通过吸尘管9将加工过程中产生的碎屑进行吸附,随后排入到集尘箱17内,防止碎屑留存在设备表面。Referring to Figures 1-3, an embodiment of the present utility model is provided: an aluminum alloy ingot surface microhole processing equipment, including a base 1. The base 1 is used to support the overall structure and ensure the stability of the overall structure. The right side of the base 1 A second motor 15 is fixedly connected. The output end of the second motor 15 is fixedly connected with a second threaded rod 26. The left and right ends of the second threaded rod 26 are threadedly connected with a second threaded seat 25. The second threaded seat 25 is The second moving boxes 11 are fixedly connected to the tops. The operation of the second motor 15 can drive the second threaded rod 26 to rotate, and the rotation of the second threaded rod 26 pushes the second threaded seat 25 on the outside to move, and finally the second threaded seat 25 is moved. 25 movement can drive the second mobile box 11 fixed at the top to adjust the position. By changing the position of the second mobile box 11, it can adapt to the clamping work of aluminum alloy ingots of different lengths. The middle part of the second mobile box 11 is connected with a rotation Threaded rotating rod 12, the outer front and rear ends of the threaded rotating rod 12 are threadedly connected with a fourth threaded seat 24, and the top of the fourth threaded seat 24 is fixedly connected with an L-shaped clamping seat 3. The outside can be pushed by rotating the threaded rotating rod 12 The fourth threaded seat 24 is moved, and the movement of the fourth threaded seat 24 can drive the L-shaped clamping seat 3 at the top to move closer to the inside, so as to facilitate the clamping of aluminum alloy ingots of different widths. The outside of the L-shaped clamping seat 3 There are several fixing bolts 13 in uniform thread connection. The fixing bolts 13 are used to strengthen the stability of the L-shaped clamping base 3. A dust collecting box 17 is fixedly connected to the rear side of the base 1. The dust collecting box 17 is used for centralized storage and adsorption processing. To remove debris, a suction fan 16 is fixedly connected to the right side of the dust collection box 17. A dust suction pipe 9 is fixedly connected to the top front side of the dust collection box 17. The other end of the dust suction pipe 9 penetrates the middle body of the support plate 8 and moves toward Extending forward, the suction fan 16 operates to generate suction, and the debris generated during the processing can be absorbed through the suction pipe 9 and then discharged into the dust box 17 to prevent debris from remaining on the surface of the equipment.
支撑板8的底部固定连接在底座1的顶部后侧,支撑板8用于支撑顶板7等结构,保证其稳定,支撑板8的顶部前侧固定连接有顶板7,顶板7的右侧固定连接有第三电机19,第三电机19的输出端固定连接有第三螺纹杆21,第三螺纹杆21的外侧螺纹连接有第三螺纹座22,第三螺纹座22的底部固定连接有第一移动盒5,第一移动盒5的前侧固定连接有第一电机4,第一电机4的输出端固定连接有第一螺纹杆20,第一螺纹杆20的外侧螺纹连接有第一螺纹座23,通过第三电机19运行可以带动第三螺纹杆21转动,通过第三螺纹杆21转动可以推动第三螺纹座22移动,并通过第三螺纹座22可以带动底部固定的第一移动盒5进行左右位置调节,通过第一移动盒5的左右位置调节可以对铝合金锭的横向任意位置进行微孔加工,同时第一移动盒5的前侧固定连接有第一电机4,通过第一电机4运行带动第一螺纹杆20转动,并推动第一螺纹座23移动,通过第一螺纹座23移动带动底部的伸缩气缸6等结构,最后通过伸缩气缸6运行推动底部的激光喷口2,即可对铝合金锭进行微孔加工,并且可以对铝合金锭的纵向任意位置进行加工,第一螺纹座23的底部固定连接有伸缩气缸6,伸缩气缸6用于推动激光喷口2向下移动,靠近铝合金锭,伸缩气缸6的杆体底部固定连接有激光喷口2,激光喷口2用于发射激光,对铝合金锭进行微孔加工,集尘箱17的顶部后侧转动连接有箱盖18,通过打开箱盖18可以对集尘箱17内收集的碎屑等进行清理,螺纹转动杆12的前侧均固定连接有转柄14,通过转动转柄14可以带动螺纹转动杆12转动,L型夹持座3的内侧顶部均固定连接有防护垫10,防护垫10用于防止L型夹持座3刮花铝合金锭的表面。The bottom of the support plate 8 is fixedly connected to the top rear side of the base 1. The support plate 8 is used to support the top plate 7 and other structures to ensure its stability. The top front side of the support plate 8 is fixedly connected to the top plate 7, and the right side of the top plate 7 is fixedly connected. There is a third motor 19. The output end of the third motor 19 is fixedly connected with a third threaded rod 21. The outside of the third threaded rod 21 is threadedly connected with a third threaded seat 22. The bottom of the third threaded seat 22 is fixedly connected with a first threaded rod 21. Moving box 5, a first motor 4 is fixedly connected to the front side of the first moving box 5, a first threaded rod 20 is fixedly connected to the output end of the first motor 4, and a first threaded seat is threadedly connected to the outside of the first threaded rod 20. 23. The operation of the third motor 19 can drive the third threaded rod 21 to rotate. The rotation of the third threaded rod 21 can push the third threaded base 22 to move, and the third threaded base 22 can drive the first moving box 5 fixed at the bottom. By adjusting the left and right positions of the first moving box 5, micro-hole processing can be performed on any horizontal position of the aluminum alloy ingot. At the same time, the first motor 4 is fixedly connected to the front side of the first moving box 5. Through the first motor 4. The operation drives the first threaded rod 20 to rotate and pushes the first threaded seat 23 to move. The movement of the first threaded seat 23 drives the telescopic cylinder 6 and other structures at the bottom. Finally, the telescopic cylinder 6 is operated to push the laser nozzle 2 at the bottom. That's it. Micro-hole processing is performed on the aluminum alloy ingot, and any longitudinal position of the aluminum alloy ingot can be processed. The bottom of the first threaded seat 23 is fixedly connected with a telescopic cylinder 6. The telescopic cylinder 6 is used to push the laser nozzle 2 to move downward and close to the Aluminum alloy ingot, the bottom of the rod body of the telescopic cylinder 6 is fixedly connected with a laser nozzle 2. The laser nozzle 2 is used to emit laser and perform micro-hole processing on the aluminum alloy ingot. The top rear side of the dust collection box 17 is connected to a box cover 18 through rotation. Open the box cover 18 to clean the debris collected in the dust box 17. The front side of the threaded rotating rod 12 is fixedly connected with a rotating handle 14. By rotating the rotating handle 14, the threaded rotating rod 12 can be driven to rotate. The L-shaped clamp A protective pad 10 is fixedly connected to the inner top of the holder 3. The protective pad 10 is used to prevent the L-shaped clamping holder 3 from scratching the surface of the aluminum alloy ingot.
工作原理:首先,通过第二电机15运行带动第二螺纹杆26转动,随后通过第二螺纹杆26转动推动外侧的第二螺纹座25移动,通过第二螺纹座25移动再带动顶部的第二移动盒11向内侧移动,并通过转动转柄14带动螺纹转动杆12转动,通过螺纹转动杆12带动第四螺纹座24移动,最后通过第四螺纹座24移动带动L型夹持座3向内侧移动,最后对铝合金锭进行夹持固定,并且通过第三电机19运行带动第三螺纹杆21转动,第三螺纹杆21转动的同时推动第三螺纹座22移动,并带动其底部固定的第一移动盒5进行左右调节,随后通过第一移动盒5前侧设置的第一电机4带动第一螺纹杆20进行转动并推动第一螺纹座23移动,使其带动底部的伸缩气缸6进行前后位置的调节,通过伸缩气缸6的位置调节带动底部固定的激光喷口2进行位置调节,最后通过伸缩气缸6推动激光喷口2向下移动,可以对铝合金锭不同的位置进行微孔加工,并且在加工过程中产生的碎屑等,可以通过吸风机16运行产生吸力经由吸尘管9的抽取吸附,将碎屑排入到集尘箱17内部进行集中储存,防止碎屑留存在设备内部,影响后续对铝合金锭的加工,通过上述结构的相互配合,可以适应不同尺寸的铝合金锭的夹持和加工,保证铝合金锭的稳定,以此保证加工精度,并且防止了加工碎屑的留存,保证了后续对铝合金锭加工的精度。Working principle: First, the second motor 15 drives the second threaded rod 26 to rotate, and then the second threaded rod 26 rotates to push the second threaded base 25 on the outside to move, and then the second threaded base 25 moves to drive the second threaded rod 26 on the top. The moving box 11 moves inward, and drives the threaded rotating rod 12 to rotate by rotating the rotating handle 14. The threaded rotating rod 12 drives the fourth threaded seat 24 to move, and finally the fourth threaded seat 24 moves to drive the L-shaped clamping seat 3 inward. move, and finally clamp and fix the aluminum alloy ingot, and drive the third threaded rod 21 to rotate through the operation of the third motor 19. When the third threaded rod 21 rotates, it promotes the movement of the third threaded base 22 and drives the third fixed base 22 at the bottom. A moving box 5 is adjusted left and right, and then the first motor 4 provided on the front side of the first moving box 5 drives the first threaded rod 20 to rotate and pushes the first threaded base 23 to move, so that it drives the telescopic cylinder 6 at the bottom to move forward and backward. The position is adjusted by adjusting the position of the telescopic cylinder 6 to drive the laser nozzle 2 fixed at the bottom to adjust the position. Finally, the telescopic cylinder 6 pushes the laser nozzle 2 to move downward, so that micro-hole processing can be performed on different positions of the aluminum alloy ingot, and in The debris generated during the processing can be sucked by the suction fan 16 to generate suction through the suction pipe 9, and the debris can be discharged into the dust box 17 for centralized storage to prevent the debris from remaining inside the equipment and affecting the equipment. Subsequent processing of aluminum alloy ingots, through the cooperation of the above structures, can adapt to the clamping and processing of aluminum alloy ingots of different sizes, ensuring the stability of the aluminum alloy ingots, thereby ensuring processing accuracy and preventing the retention of processing debris. , ensuring the accuracy of subsequent processing of aluminum alloy ingots.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent substitutions on some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model, All should be included in the protection scope of this utility model.
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Effective date of registration: 20241112 Address after: 335000 Huangxi Industrial Park, Yujiang County, Yingtan City, Jiangxi Province Patentee after: JIANGXI BAOTAI NON-FERROUS METAL GROUP Co.,Ltd. Country or region after: China Address before: 335200 Huangxi Town, Yujiang County, Yingtan City, Jiangxi Province Patentee before: Jiangxi Jinwang Aluminum Co.,Ltd. Country or region before: China |