CN220049559U

CN220049559U - Hydraulic pipe coiling machine

Info

Publication number: CN220049559U
Application number: CN202321032919.XU
Authority: CN
Inventors: 王志远
Original assignee: Hebei Yuanda Xinte Rubber And Plastic Co ltd
Current assignee: Hebei Yuanda Xinte Rubber And Plastic Co ltd
Priority date: 2023-05-04
Filing date: 2023-05-04
Publication date: 2023-11-21
Anticipated expiration: 2033-05-04

Abstract

The utility model provides a hydraulic coiler, which comprises a stabilizer, wherein a servo motor is arranged at the top of the stabilizer, the output end of the servo motor is connected with a speed reducer, a hollow shaft is arranged at the top of the speed reducer, a tool box is arranged at the top of the hollow shaft, support rods are uniformly arranged around the tool box, a first outer frame is arranged at one end of each support rod, a first fixing plate is arranged at one side of each support rod, a piston rod penetrates through the bottom of each first fixing plate and is in sliding connection with the bottom of each piston rod, a pneumatic hydraulic cylinder is in sliding connection with the bottom of each pneumatic hydraulic cylinder, a rear cylinder cover is arranged at the bottom of each pneumatic hydraulic cylinder, support columns are arranged at the four corners of the top of each rear cylinder cover, a pneumatic hydraulic pump is arranged at the top of the stabilizer, and an inflation tube is arranged at one side of each pneumatic hydraulic pump, and the hydraulic coiler provided with the beneficial effects that: the length of the coil pipe can be accurately controlled through the installed length measuring instrument, and the coil pipe can be conveniently cut in a proper area through the combined action of the mute wheel and the rotating shaft.

Description

Hydraulic pipe coiling machine

Technical Field

The utility model relates to the technical field of coil processing, in particular to a hydraulic coil winder.

Background

The coil production equipment is special machine equipment for producing coils, and the production technology and the equipment performance of the coil production equipment are greatly improved through the development process of many years. The earliest coil production equipment is manufactured manually, a worker is required to manually roll a metal plate or a rubber tube into a coil shape, the production efficiency is low, and the quality is difficult to ensure; later, with the development of mechanical production, some simple mechanical production devices are developed, and most of the devices consist of a spiral pipe coiling machine, a pipe cutting machine and a welding machine; in the 21 st century, with the continuous development of computer technology and automation technology, second-generation coil production equipment appears, and the equipment has higher degree of automation and production efficiency, can realize full-automatic production, has improved production efficiency and quality stability greatly, simultaneously, the equipment still has better environmental protection performance and energy utilization efficiency, is the development direction of future coil production equipment. The hydraulic coiler disclosed by the utility model is high-efficiency and precise processing equipment and can be used for processing various coils. The machine adopts an advanced hydraulic system, and can realize rapid and accurate processing operation. When the coil pipe processing machine is used, coil pipe processing can be automatically completed by only putting the plate into the machine and starting the machine. Coil processing is a very important processing mode and is widely applied to a plurality of fields including construction, machinery, electronics, chemical industry and the like. The hydraulic coiler is used for machining, so that the production efficiency can be improved, the labor cost is reduced, and the machining quality and precision can be guaranteed. The machine has the following advantages: the coil pipe process degree of automation is high, easy operation is convenient, and processing speed is fast, and is efficient, installs the length measuring instrument machining precision height, can satisfy various complicated processing requirements, and cutting device installs silence wheel convenient removal. In a word, the hydraulic coiler is very practical processing equipment, can be widely applied to various industries, and the application range of the hydraulic coiler is expanded along with the continuous progress of technology in the future.

Disclosure of Invention

The present utility model is directed to a hydraulic coiler for solving the above-mentioned problems of the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the hydraulic coiler comprises a stabilizer, wherein a servo motor is arranged at the top of the stabilizer, a speed reducer is connected to the output end of the servo motor, a hollow shaft is arranged at the top of the speed reducer, a tool box is arranged at the top of the hollow shaft, support rods are uniformly arranged around the tool box, a first outer frame is arranged at one end of each support rod, a first fixing plate is arranged at one side of each support rod, a piston rod penetrates through the bottom of each first fixing plate and is connected with the bottom of each piston rod in a sliding manner, a pneumatic hydraulic cylinder is connected with the bottom of each piston rod in a sliding manner, a rear cylinder cover is arranged at the bottom of each pneumatic hydraulic cylinder, support columns are arranged at four corners of the top of each rear cylinder cover, a pneumatic hydraulic pump is arranged at the top of each stabilizer, and an inflation tube is arranged at one side of each pneumatic hydraulic pump;

a ranging table is arranged on one side of the stabilizing frame, vertical carrier rollers are symmetrically arranged at the top of the ranging table, a display screen is embedded at the top of the ranging table, and a length measuring instrument is arranged at the bottom of the display screen;

a workbench is arranged on one side of the distance measuring bench, supporting legs are arranged at four corners of the bottom of the workbench, a second outer frame is embedded on the inner side of the bottom of the supporting legs, a second fixing plate is arranged at the bottoms of a plurality of supporting legs, the utility model discloses a cutting machine, including workstation, bearing roller, protection casing, driving motor, cutting machine, bearing roller is installed to top one end symmetry of workstation, the protection casing is installed at the top of workstation, driving motor's inside one side is installed, driving motor's output rotates is connected with the cutting machine.

As a preferred embodiment of the present utility model: the top of support column runs through sliding connection with first fixed plate.

As a preferred embodiment of the present utility model: the inflation tube is connected with the pneumatic hydraulic cylinder through the hollow shaft.

As a preferred embodiment of the present utility model: the support rod is fixedly connected with a hollow shaft through a connecting rod.

As a preferred embodiment of the present utility model: the bottom of second fixed plate rotates and is connected with the axis of rotation, the bottom of axis of rotation rotates and is connected with the protective housing, the bottom of protective housing is connected with the silence wheel through connecting pin axle rotation, the brake handle is installed at the top of protective housing, the brake block is installed to the bottom of brake handle.

As a preferred embodiment of the present utility model: the silencing wheel realizes 360-degree rotation through a connecting pin shaft.

As a preferred embodiment of the present utility model: the pneumatic cylinder may translate along the first fixed plate.

As a preferred embodiment of the present utility model: the servo motor, the driving motor, the pneumatic hydraulic pump and the display screen are all electrically connected with an external power supply.

Compared with the prior art, the utility model has the beneficial effects that:

1) The whole coil pipe process has high automation degree, is simple and convenient to operate, and greatly reduces the work load of users;

2) The length of the coil pipe can be accurately controlled through the installed length measuring instrument, so that resources are saved, and waste is avoided;

3) Through the protective housing, connecting pin axle, silence wheel braking handle and the brake block that set up can make things convenient for the user to cutting platform's removal and fixed, alleviateed user's working strength to a certain extent, provide more comfortable operational environment for the user.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the structure of the stabilizer at A of the present utility model;

FIG. 3 is a schematic view of a ranging station at B according to the present utility model;

FIG. 4 is a schematic view of the structure of the workbench at C in accordance with the present utility model;

fig. 5 is a schematic view of a mute wheel structure according to the present utility model.

In the figure: 1. a stabilizing rack; 2. a servo motor; 3. a speed reducer; 4. a hollow shaft; 5. a tool box; 6. a support rod; 61. a connecting rod; 7. a first outer frame; 71. a second outer frame; 8. a first fixing plate; 9. a piston rod; 10. a pneumatic hydraulic cylinder; 11. a rear cylinder cover; 12. a support column; 13. a pneumatic hydraulic pump; 14. an inflation tube; 15. a ranging station; 151. a vertical carrier roller; 16. a display screen; 17. a length measuring instrument; 18. a work table; 19. support legs; 20. a second fixing plate; 21. a rotating shaft; 22. a protective shell; 23. a connecting pin shaft; 24. a mute wheel; 25. a brake handle; 26. a brake pad; 27. a carrier roller; 28. a protective cover; 29. a driving motor; 30. a cutting machine.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, the present utility model provides a technical solution: the hydraulic coiler comprises a stabilizer 1, wherein a servo motor 2 is arranged at the top of the stabilizer 1, a speed reducer 3 is connected to the output end of the servo motor 2, a hollow shaft 4 is arranged at the top of the speed reducer 3, a tool box 5 is arranged at the top of the hollow shaft 4, support rods 6 are uniformly arranged around the tool box 5, a first outer frame 7 is arranged at one end of each support rod 6, a first fixing plate 8 is arranged at one side of each support rod 6, a piston rod 9 penetrates through the bottom of each first fixing plate 8 and is connected with a pneumatic hydraulic cylinder 10 in a sliding manner, a rear cylinder cover 11 is arranged at the bottom of each pneumatic hydraulic cylinder 10, support columns 12 are arranged at four corners of the top of the rear cylinder cover 11, pneumatic hydraulic pumps 13 are arranged at the top of the stabilizer 1, and air inflation tubes 14 are arranged at one side of each pneumatic hydraulic pump 13;

a ranging table 15 is arranged on one side of the stabilizing frame 1, vertical carrier rollers 151 are symmetrically arranged at the top of the ranging table 15, a display screen 16 is embedded at the top of the ranging table 15, and a length measuring instrument 17 is arranged at the bottom of the display screen 16;

the workstation 18 has been placed to one side of range finding platform 15, supporting leg 19 has all been installed to four corners in the bottom of workstation 18, has inlayed second outline 71 based on the bottom inboard of supporting leg 19, and second fixed plate 20 is installed to the bottom of a plurality of supporting legs 19, and bearing roller 27 is installed to the top one end symmetry of workstation 18, and protection casing 28 is installed at the top of workstation 18, and driving motor 29 is installed to the inside one side of protection casing 28, and driving motor 29's output rotates and is connected with cutting machine 30.

In this embodiment: the top of the support column 12 is connected with the first fixing plate 8 in a penetrating and sliding way.

Specifically, when a user needs to use the hydraulic coiler, the hydraulic coiler and an external power supply are electrified, a user places one end of a long tube on the surface of the stabilizer 1, limits the position of the long tube by using a piston rod 9, starts a servo motor 2 by the user, drives a speed reducer 3 to move by the output end of the servo motor 2, the speed reducer 3 transmits power to a hollow shaft 4, the hollow shaft 4 drives a first outer frame 7 to rotate, the long tube rotates on the stabilizer 1 to form a ring, a length measuring instrument 17 measures the input long tube, after the product meets the work requirement of the user, starts a driving motor 29 by the user, transmits the power to a cutter 30 by the driving motor 29, cuts the long tube by using the cutter 30, fixes the tube by using an adhesive tape after the cutting is completed, and then takes down the fixed coil, and the process continues according to the steps;

when a user needs to adjust the radius of the coil pipe, the user drives the pneumatic hydraulic cylinder 10 to a proper position by moving the support column 12, the user upwards turns the brake handle 25 to separate the brake pad 26 from the mute wheel 24, then the user pushes the cutting platform to a proper position, the user downwards turns the brake handle 25 to enable the brake pad 26 to be in contact with the mute wheel 24, the fixation of the cutting platform is achieved, the hydraulic coil pipe machine is electrified with an external power supply, the user places one end of the long pipe on the surface of the stability frame 1, the user starts the servo motor 2 after placing one end of the long pipe on the stability frame 1, the long pipe rotates on the stability frame 1 to form a ring, the length meter 17 measures the input long pipe, the user works when the product reaches the user, the user starts the driving motor 29, the driving motor 29 transmits power to the cutting machine 30, the user cuts the long pipe by using the cutting machine 30, after the cutting, the piston rod 9 is stretched, the coiled pipe is packaged, and the hydraulic coil pipe machine is powered off from the external power supply after the packaging.

In this embodiment: the inflation tube 14 is connected with the pneumatic hydraulic cylinder 10 through the hollow shaft 4.

Specifically, the inflation tube 14 is connected with the pneumatic hydraulic cylinder 10 through the hollow shaft 4, so that the phenomenon of winding of the inflation tube 14 in the front and back directions of the servo motor 2 can be avoided.

In this embodiment: the support rod 6 is fixedly connected with the hollow shaft 4 through a connecting rod 61.

Specifically, the support rod 6 is fixed with the hollow shaft 4 through the connecting rod 61, so that the hydraulic coiler is more stable in the operation process.

In this embodiment: the bottom of second fixed plate 20 rotates and is connected with axis of rotation 21, and the bottom of axis of rotation 21 rotates and is connected with protective housing 22, and the bottom of protective housing 22 is connected with silence wheel 24 through connecting pin 23 rotation, and brake lever 25 is installed at the top of protective housing 22, and brake block 26 is installed to the bottom of brake lever 25.

Specifically, the movement and fixation of the cutter 30 can be easily realized by the brake handle 25 and the brake pad 26.

In this embodiment: the silencing wheel 24 rotates 360 degrees through the connecting pin shaft 23.

Specifically, the mute wheel 24 rotates through the connecting pin 23, and a user can move the cutting machine 30 by adjusting the rotation angle of the mute wheel 24, so that the physical strength of the user is saved.

In this embodiment: the pneumatic cylinder 10 can translate along the first fixed plate 8.

In particular, the diameter of the coil can be adjusted arbitrarily as required by moving the pneumatic cylinder 10 on the first fixed plate 8 to suit the needs of different products.

In this embodiment: the servo motor 2, the driving motor 29, the pneumatic hydraulic pump 13 and the display screen 16 are all electrically connected with an external power supply.

Specifically, the servo motor 2, the driving motor 29, the pneumatic hydraulic pump 13 and the display screen 16 are all electrically connected with an external power supply, so that the operation steps in the using process are simplified, and the hydraulic coiler is convenient to control by a user.

Working principle:

the first step: coil pipe:

firstly, a hydraulic coiler and an external power supply are electrified, a user places one end of a long tube on the stabilizing frame 1, the position of the long tube is limited by a piston rod 9, the user starts a servo motor 2, the output end of the servo motor 2 drives a speed reducer 3 to move, the speed reducer 3 transmits power to a hollow shaft 4, the hollow shaft 4 drives a first outer frame 7 to rotate, and the long tube rotates on the stabilizing frame 1 to form a ring.

And a second step of: distance measurement:

the length gauge 17 measures the judgment length, and after the coil length reaches the requirement, the user stops the operation of the servo motor 2.

And a third step of: cutting:

the user turns up the brake handle 25 and separates brake block 26 and silence wheel 24, then uses the user to promote cutting platform to suitable position, turns down brake handle 25 again and lets brake block 26 and silence wheel 24 contact, realizes cutting platform's fixed, then cuts the pipe.

Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art may modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features thereof, and any modifications, equivalent substitutions, improvements and the like within the spirit and principles of the present utility model should be included in the scope of the present utility model.

Claims

1. The hydraulic coiler comprises a stabilizing frame (1), and is characterized in that: the automatic hydraulic control device is characterized in that a servo motor (2) is arranged at the top of the stabilizing frame (1), a speed reducer (3) is connected to the output end of the servo motor (2), a hollow shaft (4) is arranged at the top of the speed reducer (3), a tool box (5) is arranged at the top of the hollow shaft (4), support rods (6) are uniformly arranged around the tool box (5), a first outer frame (7) is arranged at one end of each support rod (6), a first fixing plate (8) is arranged at one side of each support rod (6), a piston rod (9) penetrates through the bottom of each first fixing plate (8) in a sliding manner, a pneumatic hydraulic cylinder (10) is connected to the bottom of each piston rod (9) in a sliding manner, a rear cylinder cover (11) is arranged at the bottom of each pneumatic hydraulic cylinder (10), support columns (12) are arranged at four corners at the top of each rear cylinder cover (11), a pneumatic hydraulic pump (13) are arranged at the top of the stabilizing frame (1), and an inflation tube (14) is arranged at one side of each pneumatic hydraulic pump (13);

a ranging table (15) is arranged on one side of the stabilizing frame (1), vertical carrier rollers (151) are symmetrically arranged at the top of the ranging table (15), a display screen (16) is embedded at the top of the ranging table (15), and a length measuring instrument (17) is arranged at the bottom of the display screen (16);

workbench (18) have been placed to one side of range finding platform (15), supporting leg (19) are all installed to four corners in the bottom of workbench (18), are equipped with second frame (71) based on the bottom inboard of supporting leg (19) is inlayed, and a plurality of second fixed plate (20) are installed to the bottom of supporting leg (19), bearing roller (27) are installed to the top one end symmetry of workbench (18), protection casing (28) are installed at the top of workbench (18), driving motor (29) are installed to inside one side of protection casing (28), driving motor (29) output rotates and is connected with cutting machine (30).

2. The hydraulic coiler according to claim 1, characterized in that: the top of the support column (12) is connected with the first fixing plate (8) in a penetrating and sliding mode.

3. The hydraulic coiler according to claim 1, characterized in that: the inflation tube (14) is connected with the pneumatic hydraulic cylinder (10) through the inside of the hollow shaft (4).

4. The hydraulic coiler according to claim 1, characterized in that: the supporting rod (6) is fixedly connected with the hollow shaft (4) through a connecting rod (61).

5. The hydraulic coiler according to claim 1, characterized in that: the bottom of second fixed plate (20) rotates and is connected with axis of rotation (21), the bottom of axis of rotation (21) rotates and is connected with protective housing (22), the bottom of protective housing (22) is connected with silence wheel (24) through connecting pin axle (23) rotation, braking handle (25) are installed at the top of protective housing (22), brake block (26) are installed to the bottom of braking handle (25).

6. The hydraulic coiler according to claim 5, wherein: the silencing wheel (24) rotates by 360 degrees through the connecting pin shaft (23).

7. The hydraulic coiler according to claim 1, characterized in that: the pneumatic cylinder (10) can translate along the first fixed plate (8).

8. The hydraulic coiler according to claim 1, characterized in that: the servo motor (2), the driving motor (29), the pneumatic hydraulic pump (13) and the display screen (16) are electrically connected with an external power supply.