CN220049558U - Hyperboloid plate bending machine for processing vase-shaped bridge pier column template - Google Patents

Hyperboloid plate bending machine for processing vase-shaped bridge pier column template Download PDF

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Publication number
CN220049558U
CN220049558U CN202321642741.0U CN202321642741U CN220049558U CN 220049558 U CN220049558 U CN 220049558U CN 202321642741 U CN202321642741 U CN 202321642741U CN 220049558 U CN220049558 U CN 220049558U
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China
Prior art keywords
reeling machine
roller
roll shaft
hammer
veneer reeling
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CN202321642741.0U
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Chinese (zh)
Inventor
邓远兵
张翔
占桂友
许名辉
彭建新
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Fourth Engineering Co Ltd of CTCE Group
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Fourth Engineering Co Ltd of CTCE Group
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Abstract

The utility model discloses a hyperboloid rolling machine for machining a vase-shaped bridge pier column template, which relates to the technical field of bridge pier column steel template machining and comprises a three-roller rolling machine base, wherein one end of the three-roller rolling machine base is fixedly provided with a three-roller rolling machine frame, an inner cavity of the three-roller rolling machine frame is rotationally connected with a hammer-like upper convex roll shaft, an inner cavity of the three-roller rolling machine frame is rotationally connected with a waisted lower concave roll shaft, the upper surface of the three-roller rolling machine base is fixedly provided with a limiting frame, and the middle part of the limiting frame is provided with an adjustable guide mechanism; the precision of the produced product is higher by the adjustable guide mechanism, and the product meets the construction standard on site.

Description

Hyperboloid plate bending machine for processing vase-shaped bridge pier column template
Technical Field
The utility model relates to the technical field of bridge pier column steel template processing, in particular to a hyperboloid plate bending machine for processing a vase-shaped bridge pier column template.
Background
In the construction of concrete bridge piers, pouring concrete piers through steel templates has become a main construction method, and requirements on construction standards, safety quality and the like of foundation construction are continuously improved nowadays, and appearance requirements are also higher and higher in the construction of concrete bridge piers. The method is characterized in that in an important link in the construction of the processing quality of the vase-shaped hyperboloid of the steel template of the poured concrete bridge pier, only if the processing quality of the vase-shaped hyperboloid of the steel template reaches a high standard, the bridge pier formed by the subsequent concrete pouring can be made into a high-standard infrastructure building facility.
The prior art also has the following problems:
1. at present, most of steel forms are poor in hyperboloid processing quality, not round and smooth, and poor in concrete molding appearance.
2. The problem of low precision of the processed product is remarkable, so that the produced product can not meet the field construction standard.
Disclosure of Invention
The hyperboloid plate bending machine for machining the vase-shaped bridge pier column template solves the problems of poor machining quality and out-of-round and smooth machining in the prior art, and has the characteristics of good molding effect and high precision in machining the vase-shaped bridge pier column hyperboloid steel template.
The utility model provides a hyperboloid rolling machine for machining a vase-shaped bridge pier column template, which comprises a three-roller rolling machine base, wherein one end of the three-roller rolling machine base is fixedly provided with a three-roller rolling machine frame, an inner cavity of the three-roller rolling machine frame is rotationally connected with a hammer-like upper convex roll shaft, an inner cavity of the three-roller rolling machine frame is rotationally connected with a waisted lower concave roll shaft, the upper surface of the three-roller rolling machine base is fixedly provided with a limiting frame, the middle part of the limiting frame is provided with an adjustable guide mechanism, one end of the three-roller rolling machine base, which is far away from the three-roller rolling machine frame, is provided with a driving mechanism, the adjustable guide mechanism comprises a roll shaft, two ends of the roll shaft are provided with bearings, the outer surface of the roll shaft is sleeved with a guide sleeve, two ends of the roll shaft are provided with fixed nuts, and two ends of the guide sleeve are provided with thin nuts.
Further, the imitative hammer form epirelief roller axle includes three-roller veneer reeling machine epirelief roller axle, the imitative hammer form is inlayed and is overlapped to the surface of three-roller veneer reeling machine epirelief roller axle, inferior waist form is concave the roller axle including three-roller veneer reeling machine lower roll axle, inferior waist form is inlayed and is overlapped to the surface of three-roller veneer reeling machine lower roll axle, imitative hammer form inlays the cover and inferior waist form inlays the cover and be the curved surface, and imitative hammer form inlays the cover and be the convex surface, inferior waist form inlays the cover and be the concave surface.
Further, the fixing nut is connected with the thin nut through threads, the fixing nut is connected with the limiting frame in a sliding mode, and the guide sleeve can rotate to play a guide role.
Further, the number of the waist-shaped concave roll shafts is two, the waist-shaped concave roll shafts are positioned at two sides of the bottom end of the hammer-shaped upper convex roll shaft, and the axes of the hammer-shaped upper convex roll shaft and the waist-shaped concave roll shafts are in an equilateral triangle shape.
Further, the driving mechanism drives the hammer-like upper convex roll shaft and the two waist-like lower concave roll shafts to rotate, so that plate rolling operation is realized, and the limiting frame and the adjustable guide mechanism assist in rolling plates to be rolled.
Further, the adjustable guide mechanism can slide on the limiting frame, and the distance between the adjustable guide mechanisms is adjusted according to different sizes of the plates.
The technical scheme provided by the utility model has at least the following technical effects or advantages:
1. the utility model adopts the hammer-like upper convex roll shaft and the waist-like lower concave roll shaft, so that the problems of poor processing quality, non-round shape and poor concrete molding appearance of most of double curved surfaces of the steel forms are effectively solved.
2. The adjustable guide mechanism is adopted, so that the problem that the precision of a processed product is not high is solved, and the produced product cannot meet the field construction standard.
Drawings
FIG. 1 is a schematic diagram of a front view of an embodiment of the present utility model;
FIG. 2 is a schematic view of an adjustable guide mechanism according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a structure of a lower waist concave roller shaft according to an embodiment of the present utility model;
FIG. 4 is a schematic cross-sectional view of a hammer-like insert in an embodiment of the present utility model;
FIG. 5 is a schematic cross-sectional view of a waist-shaped insert sleeve according to an embodiment of the present utility model;
FIG. 6 is a schematic view of a guide sleeve according to an embodiment of the present utility model;
in the figure: 1. three-roller veneer reeling machine base; 2. a three-roller veneer reeling machine frame; 3. a hammer-like upper convex roll shaft; 31. the upper roll shaft of the three-roll plate bending machine; 32. a hammer-like inlay sleeve; 4. a lower waist-shaped concave roll shaft; 41. lower roll shaft of three-roll plate bending machine; 42. a waist-shaped inlay sleeve; 5. a limiting frame; 6. an adjustable guide mechanism; 61. a roll shaft; 62. a bearing; 63. a guide sleeve; 64. a fixing nut; 65. a thin nut; 7. a driving mechanism.
Detailed Description
For poor processing quality and out-of-round shape and poor concrete molding appearance, the processing quality of the processed hyperboloid of the steel template is improved and more round and smooth through the hammer-like upper convex roll shaft and the waist-like lower concave roll shaft, and the concrete molding appearance is good; the precision of the processed product is not high, and the precision of the produced product is higher through the adjustable guide mechanism.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
Referring to fig. 1, 2 and 3, a hyperboloid rolling machine for processing a vase-shaped bridge pier column template comprises a three-roller rolling machine base 1, wherein one end of the three-roller rolling machine base 1 is fixedly provided with a three-roller rolling machine base 2, an inner cavity of the three-roller rolling machine base 2 is rotationally connected with a hammer-like upper convex roll shaft 3, an inner cavity of the three-roller rolling machine base 2 is rotationally connected with a waisted concave roll shaft 4, the upper surface of the three-roller rolling machine base 1 is fixedly provided with a limiting frame 5, the middle part of the limiting frame 5 is provided with an adjustable guide mechanism 6, one end of the three-roller rolling machine base 1 far away from the three-roller rolling machine base 2 is provided with two driving mechanisms 7, the waisted concave roll shafts 4 are positioned at two sides of the bottom end of the hammer-like upper convex roll shaft 3, the axes of the hammer-like upper convex roll shaft 3 and the waisted concave roll shaft 4 are in an equilateral triangle, the material plate is uniformly stressed in the hammer-like upper convex roll shaft 3 and the waist-like lower concave roll shafts 4, the driving mechanism 7 drives the hammer-like upper convex roll shaft 3 and the two waist-like lower concave roll shafts 4 to rotate, thereby realizing plate rolling operation, the limiting frame 5 and the adjustable guide mechanisms 6 assist the coiled plate to be rolled, the adjustable guide mechanisms 6 can slide on the limiting frame 5, the adjustable guide mechanisms 6 can be adjusted according to different sizes of the plate, the plate is placed between the two adjustable guide mechanisms 6 when the vase-shaped bridge pier column template is processed, the hammer-like upper convex roll shaft 3 and the two waist-like lower concave roll shafts 4 are connected with the three-roll plate rolling machine frame 1 through the three-roll plate rolling machine frame 2 to form an integral structure, the driving mechanism 7 drives the hammer-like upper convex roll shaft 3 and the two waist-like lower concave roll shafts 4 to rotate, therefore, the plate rolling operation is realized, the limiting frame 5 and the adjustable guide mechanism 6 play a role in positioning and guiding the plate to be rolled, the plate rolling operation is assisted, the precision can be improved, and the forming effect is good.
Referring to fig. 1, 4, 5 and 6, the hammer-like upper convex roll shaft 3 includes a three-roll plate bending machine upper roll shaft 31, a hammer-like insert 32 is sleeved on the outer surface of the three-roll plate bending machine upper roll shaft 31, a waist-like lower concave roll shaft 4 includes a three-roll plate bending machine lower roll shaft 41, a waist-like insert 42 is sleeved on the outer surface of the three-roll plate bending machine lower roll shaft 41, the hammer-like insert 32 and the waist-like insert 42 are curved surfaces, the hammer-like insert 32 is convex, the waist-like insert 42 is concave, the adjustable guiding mechanism 6 includes a roll shaft 61, bearings 62 are arranged at two ends of the roll shaft 61, a guiding sleeve 63 is sleeved on the outer surface of the roll shaft 61, fixing nuts 64 are arranged at two ends of the guiding sleeve 63, the fixing nuts 64 and the thin nuts 65 are connected through threads, the fixing nuts 64 and the limiting frame 5 are slidingly connected, the guiding sleeve 63 can rotate to play a guiding role, the hammer-like insert 32 and the waist-like insert 42 are respectively arranged to be convex and concave so as to be convenient for manufacturing the vase-shaped bridge pier column template, the guide sleeve 63 can rotate to play a guiding role, the bearing 62 enables the whole adjustable guide mechanism 6 to rotate more easily, the roll shaft 61 is stressed and is convenient to install, the thin nut 65 is used for clamping the fixed bearing 62, when the position of the adjustable guide mechanism 6 is actually adjusted, the thin nut 65 moves on the limiting frame 5, the distance between the adjustable guide mechanisms 6 is equal to the width of a material plate, feeding is convenient, the material plate enters the middle position between the hammer-like upper convex roll shaft 3 and the waist-like lower concave roll shaft 4 by arranging the distance between the adjustable guide mechanisms 6, and therefore the precision of manufacturing the vase-shaped bridge pier column template is improved.
In summary, when the vase-shaped bridge pier column template is processed, the plate is placed between the two adjustable guide mechanisms 6, the hammer-like upper convex roll shaft 3 and the two waist-like lower concave roll shafts 4 are connected with the three-roll plate bending machine base 1 through the three-roll plate bending machine frame 2 to form an integral structure, the driving mechanism 7 is utilized to drive the hammer-like upper convex roll shaft 3 and the two waist-like lower concave roll shafts 4 to rotate, the plate enters the space between the hammer-like upper convex roll shaft 3 and the waist-like lower concave roll shafts 4 to be extruded, so that the vase-shaped bridge pier column template is pressed, the guide sleeve 63 can rotate to play a guide role, the whole adjustable guide mechanism 6 can be rotated more easily, the roll shaft 61 is stressed and is convenient to install, the thin nut 65 is used for clamping the fixed bearing 62, and when the position of the adjustable guide mechanism 6 is actually adjusted, the fixed nut 64 is loosened to move on the limiting frame 5, the distance between the adjustable guide mechanism 6 is equal to the width of the plate, feeding is convenient, the auxiliary rolling operation is convenient, the precision is improved, and the forming effect is good.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art should be able to apply equivalents and modifications according to the technical scheme and the concept of the present utility model within the scope of the present utility model.

Claims (6)

1. The utility model provides a hyperboloid veneer reeling machine for vase-shaped bridge pier column template processing, includes three-roller veneer reeling machine frame (1), its characterized in that, three-roller veneer reeling machine frame (2) are installed to one end of three-roller veneer reeling machine frame (1) fixedly, the inner chamber rotation of three-roller veneer reeling machine frame (2) is connected with imitative hammer form upper protruding roller axle (3), the inner chamber rotation of three-roller veneer reeling machine frame (2) is connected with inferior waist form concave roller axle (4), the upper surface fixed mounting of three-roller veneer reeling machine frame (1) has spacing (5), the middle part of spacing (5) is provided with adjustable guiding mechanism (6), the one end that three-roller veneer reeling machine frame (1) kept away from three-roller veneer reeling machine frame (2) is provided with actuating mechanism (7);
the adjustable guiding mechanism (6) comprises a roller shaft (61), bearings (62) are arranged at two ends of the roller shaft (61), a guiding sleeve (63) is sleeved on the outer surface of the roller shaft (61), fixing nuts (64) are arranged at two ends of the roller shaft (61), and thin nuts (65) are arranged at two ends of the guiding sleeve (63).
2. The hyperboloid veneer reeling machine for processing the vase-shaped bridge pier column template according to claim 1, wherein the hammer-like upper protruding roll shaft (3) comprises a three-roll reeling machine upper roll shaft (31), the outer surface of the three-roll reeling machine upper roll shaft (31) is sleeved with a hammer-like inlay sleeve (32), the waistline-like lower concave roll shaft (4) comprises a three-roll reeling machine lower roll shaft (41), the outer surface of the three-roll reeling machine lower roll shaft (41) is sleeved with a waistline-like inlay sleeve (42), the hammer-like inlay sleeve (32) and the waistline-like inlay sleeve (42) are curved surfaces, the hammer-like inlay sleeve (32) is a convex surface, and the waistline-like inlay sleeve (42) is a concave surface.
3. Hyperboloid veneer reeling machine for processing vase-shaped bridge pier column template according to claim 1, characterized in that the fixing nut (64) and the thin nut (65) are connected through screw thread, the fixing nut (64) and the limit frame (5) are connected in a sliding way, and the guide sleeve (63) can rotate to play a guide role.
4. The hyperboloid veneer reeling machine for processing the vase-shaped bridge pier column template according to claim 1, wherein two hypoid concave roll shafts (4) are arranged, the hypoid concave roll shafts (4) are positioned at two sides of the bottom end of the hammer-like upper convex roll shaft (3), and the axes of the hammer-like upper convex roll shaft (3) and the hypoid concave roll shaft (4) are in an equilateral triangle shape.
5. The hyperboloid veneer reeling machine for processing the vase-shaped bridge pier column template according to claim 1, wherein the driving mechanism (7) drives the hammer-like upper convex roll shaft (3) and the two waisted lower concave roll shafts (4) to rotate, so that veneer reeling operation is realized, and the limiting frame (5) and the adjustable guiding mechanism (6) are used for carrying out auxiliary operation on a veneer to be reeled.
6. Hyperboloid veneer reeling machine for processing vase-shaped bridge pier column template according to claim 1, characterized in that the adjustable guiding mechanism (6) can slide on the limiting frame (5), and the distance between the adjustable guiding mechanisms (6) is adjusted according to different sizes of the plates.
CN202321642741.0U 2023-06-27 2023-06-27 Hyperboloid plate bending machine for processing vase-shaped bridge pier column template Active CN220049558U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321642741.0U CN220049558U (en) 2023-06-27 2023-06-27 Hyperboloid plate bending machine for processing vase-shaped bridge pier column template

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321642741.0U CN220049558U (en) 2023-06-27 2023-06-27 Hyperboloid plate bending machine for processing vase-shaped bridge pier column template

Publications (1)

Publication Number Publication Date
CN220049558U true CN220049558U (en) 2023-11-21

Family

ID=88766696

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321642741.0U Active CN220049558U (en) 2023-06-27 2023-06-27 Hyperboloid plate bending machine for processing vase-shaped bridge pier column template

Country Status (1)

Country Link
CN (1) CN220049558U (en)

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