CN220049533U - Polar ear carding and shaping device - Google Patents
Polar ear carding and shaping device Download PDFInfo
- Publication number
- CN220049533U CN220049533U CN202321574512.XU CN202321574512U CN220049533U CN 220049533 U CN220049533 U CN 220049533U CN 202321574512 U CN202321574512 U CN 202321574512U CN 220049533 U CN220049533 U CN 220049533U
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- carding
- plate
- die box
- parts
- combing
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- 238000009960 carding Methods 0.000 title claims abstract description 142
- 238000007493 shaping process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 244000126211 Hericium coralloides Species 0.000 claims abstract description 8
- 238000007667 floating Methods 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000003860 storage Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a pole ear carding and shaping device, which comprises a die box, wherein a first carding plate and a second carding plate which are up and down are arranged in the die box, and a first driving mechanism is also arranged in the die box so as to drive the first carding plate to move in an X-axis direction relative to the second carding plate; the die box is arranged on a platen through a second driving mechanism, and the second driving mechanism realizes the Y-axis azimuth movement of the die box relative to the platen; the first carding plate is provided with a plurality of first carding parts which are distributed in a comb-tooth shape, the second carding plate is provided with a plurality of second carding parts which are distributed in a comb-tooth shape, and the plurality of first carding parts are in one-to-one correspondence with the plurality of second carding parts; the first carding parts and the second carding parts extend out of the die box forward, and transverse holes for the first carding parts and the second carding parts to pass through are formed in the die box. The lug carding and shaping device provided by the utility model has a simple structure, and can realize automatic carding and shaping work.
Description
Technical Field
The utility model relates to the technical field of storage battery production, in particular to a pole lug carding and shaping device.
Background
The lead storage battery belongs to a reversible direct current power supply, can convert chemical energy into electric energy, and can also convert the electric energy into chemical energy. The lead storage battery mainly comprises electrolyte, a battery tank and a pole group, wherein the electrolyte of the lead storage battery is sulfuric acid solution, the pole group mainly comprises a positive plate, a negative plate and a separator, and the separator mainly stores the electrolyte and serves as a gas channel for oxygen recombination to prevent active substances from falling off and prevent short circuit between the positive electrode and the negative electrode.
The metal conductors which are the lugs are outwards led out from the positive plate and the negative plate, and the two procedures of lug carding and shaping are provided in the production process of the storage battery, so that the current on the plates is uniformly distributed, and the difference between different plates in the electrode group is avoided, thereby influencing the service life of the battery.
In the prior art, as in chinese patent CN203574041U, a tab finishing mold for a pure lead grid storage battery comprises a mold body, wherein one end of the mold body is formed into a handle, the other end is formed into comb-shaped teeth, the comb-shaped teeth comprise at least two teeth, and the distance between two adjacent teeth is equal to the distance between two adjacent pole plates in a battery pole group. By adopting the scheme, the distance between two adjacent teeth of the comb-shaped teeth is equal to the distance between two adjacent polar plates in the battery polar group, so that the shaping of the polar lugs of the battery polar group can be realized when the polar lugs of the battery are clamped between the comb-shaped teeth and the mould is lifted upwards.
Although the existing scheme can solve the problem of low efficiency caused by the fact that the pole lugs are combed and shaped one by one manually by personnel, the combing die provided by the existing scheme still needs manual operation by personnel and cannot work automatically, and the manual operation mode is time-consuming and labor-consuming.
Disclosure of Invention
Therefore, the utility model aims to provide the lug carding and shaping device which has a simple structure and can realize automatic carding and shaping work.
To achieve the above object, the present utility model adopts the following:
the utility model provides a pole ear carding and shaping device, which comprises a die box, wherein a first carding plate and a second carding plate which are up and down are arranged in the die box, and a first driving mechanism is also arranged in the die box so as to drive the first carding plate to move in an X-axis direction relative to the second carding plate; the die box is arranged on a platen through a second driving mechanism, and the second driving mechanism is used for realizing the Y-axis azimuth movement of the die box relative to the platen;
the first carding plate is provided with a plurality of first carding parts which are distributed in a comb-tooth shape, the second carding plate is provided with a plurality of second carding parts which are distributed in a comb-tooth shape, and the plurality of first carding parts are in one-to-one correspondence with the plurality of second carding parts;
the first carding parts and the second carding parts extend out of the die box forward, and transverse holes for the first carding parts and the second carding parts to pass through are formed in the die box.
As an improvement, the tail ends of the first carding parts and the second carding parts are pointed. Thus, the first carding part and the second carding part are conveniently and smoothly inserted into the lugs on the pole group.
As an improvement, the second carding plate is fixedly arranged in the die box, the first carding plate is positioned above the second carding plate, and a space is reserved between the first carding plate and the second carding plate. Therefore, when the first carding plate moves in the X-axis direction relative to the second carding plate, friction resistance caused by contact does not exist between the first carding plate and the second carding plate, and the accuracy of the displacement position of the first carding plate is improved.
As an improvement, the surface of the second carding plate is provided with a convex guide part along the width direction, the bottom of the first carding plate is provided with a concave guide groove along the width direction, and the guide part is in sliding fit with the guide groove. Thus, through the sliding fit of the guide part and the guide groove, the stability of the first carding plate when the first carding plate moves in the X-axis direction relative to the second carding plate is improved.
As an improvement, the first driving mechanism comprises two mounting bases which are arranged at the upper end of the inner wall of the die box in parallel at intervals, a screw rod is rotatably arranged between the two mounting bases, a nut seat is connected to the screw rod in a threaded manner, the nut seat is connected to the first carding plate, one end of the screw rod is connected to the output end of a rotating motor through a coupler, and the rotating motor is fixedly arranged on the inner wall of the die box through the motor base. Therefore, the screw is driven to rotate through the rotating motor, so that the nut seat on the screw is displaced, and the first carding plate is driven to move in the X-axis direction relative to the second carding plate, so that the structure is simple, and the cost is low.
As an improvement, the second driving mechanism comprises two sliding rails which are arranged on the bedplate in parallel at intervals, a sliding seat is arranged on the sliding rails in a sliding manner in a clamping manner, and the sliding seat is connected with the die box; the device also comprises a driving cylinder fixedly arranged on the bedplate, and the output end of the driving cylinder is connected with the die box through a floating joint. Therefore, the driving cylinder drives the die box to move in the Y-axis direction relative to the platen, and the second driving mechanism is simple in design structure and easy to install and maintain.
The utility model has the beneficial effects that: through setting up first comb board and the second comb board of upper and lower distribution, drive the die box by second actuating mechanism and advance for a plurality of first comb portions and a plurality of second comb portions insert in the utmost point ear on the utmost point crowd, comb each other crisscross between board and the second comb board by first actuating mechanism realization first, thereby realize the carding plastic to the utmost point ear, replace traditional manual operation mode, improved the operating efficiency greatly.
Drawings
The following describes the embodiments of the present utility model in further detail with reference to the drawings.
FIG. 1 shows a schematic structure of a lug combing and shaping device of the utility model;
FIG. 2 shows a schematic view of the relative structure of a first comb plate and a second comb plate in an embodiment of the utility model;
FIG. 3 is a schematic diagram showing the relative structure of the first driving mechanism in the mold box according to the embodiment of the utility model;
FIG. 4 is a schematic diagram showing a related structure of a second driving mechanism according to an embodiment of the present utility model;
FIG. 5 is a schematic view showing a use state of the tab combing and shaping device of the present utility model;
the device comprises a 1-die box, a 2-second driving mechanism, a 3-platen, a 4-first carding plate, a 5-second carding plate, a 6-lug, a 11-transverse opening, a 12-mounting base, a 13-screw, a 14-nut seat, a 15-coupling, a 16-rotating motor, a 17-motor base, a 21-sliding rail, a 22-sliding seat, a 23-driving cylinder, a 24-floating joint, a 41-first carding part, a 42-guiding groove, a 51-second carding part and a 52-guiding part.
Detailed Description
In order to more clearly illustrate the present utility model, the present utility model will be further described with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and that this utility model is not limited to the details given herein.
In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.
As shown in fig. 1 to 5. The lug carding and shaping device comprises a rectangular die box 1, wherein a first carding plate 4 and a second carding plate 5 which are up and down are arranged in the die box 1, and a first driving mechanism is also arranged in the die box 1 so as to drive the first carding plate 4 to move in an X-axis direction relative to the second carding plate 5; the die box 1 is mounted on a platen 3 through a second driving mechanism 2, and the second driving mechanism 2 realizes the movement of the die box 1 relative to the platen 3 in the Y-axis direction.
The first carding plate 4 has a plurality of first carding portions 41 distributed in a comb-tooth shape, the second carding plate 5 has a plurality of second carding portions 51 distributed in a comb-tooth shape, and the plurality of first carding portions 41 and the plurality of second carding portions 51 are vertically corresponding one to one.
Wherein, the first carding parts 41 and the second carding parts 51 extend out of the die box 1, and the die box 1 is provided with a transverse opening 11 for the first carding parts 41 and the second carding parts 51 to pass through, and the width of the transverse opening is larger than that of the first carding plate and the second carding plate.
When the plurality of first carding parts 41 and the plurality of second carding parts 51 are inserted into the lugs 6 on the battery pole group before starting working, the plurality of first carding parts 41 and the plurality of second carding parts 51 are in one-to-one correspondence up and down, and under normal conditions, three lugs are just arranged between two adjacent first carding parts or two adjacent second carding parts, and finally the purpose is to shape the three lugs into a whole.
Preferably, the ends of the plurality of first carding portions 41 and the plurality of second carding portions 51 are pointed. Therefore, the first carding part and the second carding part are conveniently and smoothly inserted into the lugs on the pole group to conduct pre-carding.
In this embodiment, the second carding plate 5 is fixed in the die box 1, the first carding plate 4 is located above the second carding plate 5, and a space is left between the first carding plate 4 and the second carding plate 5. Therefore, when the first carding plate moves in the X-axis direction relative to the second carding plate, friction resistance caused by contact does not exist between the first carding plate and the second carding plate, and the accuracy of the displacement position of the first carding plate is improved.
In the present embodiment, the surface of the second comb plate 5 is provided with a convex guide portion 52 in the width direction thereof, and the bottom of the first comb plate 4 is provided with a concave guide groove 42 in the width direction thereof, and the guide portion 52 is slidably fitted with the guide groove 42. Thus, through the sliding fit of the guide part and the guide groove, the stability of the first carding plate when the first carding plate moves in the X-axis direction relative to the second carding plate is improved.
In this embodiment, the first driving mechanism includes two mounting bases 12 disposed in parallel at an interval on an upper end of an inner wall of the mold box 1, a screw 13 is rotatably disposed between the two mounting bases 12, a nut seat 14 is screwed on the screw 13, the nut seat 14 is connected to the first carding plate 4, one end of the screw 13 is connected to an output end of a rotating motor 16 through a coupling 15, and the rotating motor 16 is fixedly disposed on the inner wall of the mold box 1 through a motor base 17. Therefore, the screw is driven to rotate through the rotating motor, so that the nut seat on the screw is displaced, and the first carding plate is driven to move in the X-axis direction relative to the second carding plate, so that the structure is simple, and the cost is low.
In this embodiment, the second driving mechanism 2 includes two sliding rails 21 disposed in parallel on the platen 3 at intervals, and a sliding seat 22 is slidably mounted on the sliding rails 21 in a clamping manner, and the sliding seat 22 is connected to the die box 1; the device also comprises a driving air cylinder 23 fixedly arranged on the bedplate 3, wherein the output end of the driving air cylinder 23 is connected with the die box 1 through a floating joint 24, and the floating joint has the functions of buffering, damping and improving the dynamic performance of a shaft system. Therefore, the driving cylinder drives the die box to move in the Y-axis direction relative to the platen, and the second driving mechanism is simple in design structure and easy to install and maintain.
The working mode of the lug carding and shaping device provided by the embodiment is as follows: in the initial state, a plurality of first carding parts 41 on a first carding plate 4 in the die box 1 are in one-to-one correspondence with a plurality of second carding parts 51 on a second carding plate 5; the die box 1 is driven to advance through the second driving mechanism 2 to approach the lugs 6 on the battery pole group until the first carding parts 41 and the second carding parts 51 are inserted into the lugs 6 on the pole group, and at the moment, three lugs are just arranged between two adjacent first carding parts or between two adjacent second carding parts; then, the first carding plate 4 moves relative to the second carding plate 5 in the X-axis direction by the first driving mechanism, so that the first carding parts 41 and the second carding parts 51 are staggered, three lugs between two adjacent first carding parts or two adjacent second carding parts are clamped into a whole, and finally, the carding and shaping work of the lugs is realized.
It should be understood that the foregoing examples of the present utility model are provided merely for clearly illustrating the present utility model and are not intended to limit the embodiments of the present utility model, and that various other changes and modifications may be made therein by one skilled in the art without departing from the spirit and scope of the present utility model as defined by the appended claims.
Claims (6)
1. The tab carding and shaping device is characterized by comprising a die box, wherein a first carding plate and a second carding plate which are up and down are arranged in the die box, and a first driving mechanism is further arranged in the die box so as to drive the first carding plate to move in an X-axis direction relative to the second carding plate; the die box is arranged on a platen through a second driving mechanism, and the second driving mechanism is used for realizing the Y-axis azimuth movement of the die box relative to the platen;
the first carding plate is provided with a plurality of first carding parts which are distributed in a comb-tooth shape, the second carding plate is provided with a plurality of second carding parts which are distributed in a comb-tooth shape, and the plurality of first carding parts are in one-to-one correspondence with the plurality of second carding parts;
the first carding parts and the second carding parts extend out of the die box forward, and transverse holes for the first carding parts and the second carding parts to pass through are formed in the die box.
2. The tab combing and shaping device of claim 1, wherein the ends of the plurality of first combing portions and the second combing portion are pointed.
3. The tab combing and shaping device of claim 1, wherein the second combing plate is fixedly arranged in the die box, the first combing plate is positioned above the second combing plate, and a space is reserved between the first combing plate and the second combing plate.
4. A tab combing and shaping device as claimed in claim 3 wherein the surface of the second combing plate is provided with a raised guide portion along its width direction, the bottom of the first combing plate is provided with a recessed guide slot along its width direction, and the guide portion is in sliding engagement with the guide slot.
5. The lug carding and shaping device according to claim 1, wherein the first driving mechanism comprises two mounting bases arranged at intervals in parallel at the upper end of the inner wall of the die box, a screw rod is rotatably arranged between the two mounting bases, a nut seat is connected to the screw rod in a threaded manner, the nut seat is connected to the first carding plate, one end of the screw rod is connected to the output end of a rotating motor through a coupling, and the rotating motor is fixedly arranged on the inner wall of the die box through the motor base.
6. The tab combing and shaping device of claim 1, wherein the second driving mechanism comprises two sliding rails arranged on the platen in parallel at intervals, a sliding seat is slidably arranged on the sliding rails in a clamping manner, and the sliding seat is connected with the die box; the device also comprises a driving cylinder fixedly arranged on the bedplate, and the output end of the driving cylinder is connected with the die box through a floating joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321574512.XU CN220049533U (en) | 2023-06-20 | 2023-06-20 | Polar ear carding and shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321574512.XU CN220049533U (en) | 2023-06-20 | 2023-06-20 | Polar ear carding and shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220049533U true CN220049533U (en) | 2023-11-21 |
Family
ID=88762112
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321574512.XU Active CN220049533U (en) | 2023-06-20 | 2023-06-20 | Polar ear carding and shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220049533U (en) |
-
2023
- 2023-06-20 CN CN202321574512.XU patent/CN220049533U/en active Active
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