CN220049335U - Processing charging barrel flushing device - Google Patents
Processing charging barrel flushing device Download PDFInfo
- Publication number
- CN220049335U CN220049335U CN202320948314.9U CN202320948314U CN220049335U CN 220049335 U CN220049335 U CN 220049335U CN 202320948314 U CN202320948314 U CN 202320948314U CN 220049335 U CN220049335 U CN 220049335U
- Authority
- CN
- China
- Prior art keywords
- pipeline
- charging barrel
- spraying rod
- communicated
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 25
- 238000005507 spraying Methods 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 238000005461 lubrication Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000000314 lubricant Substances 0.000 claims abstract description 13
- 230000001050 lubricating effect Effects 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 2
- 239000003344 environmental pollutant Substances 0.000 abstract description 2
- 231100000719 pollutant Toxicity 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 238000005266 casting Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model provides a processing charging barrel flushing device, which comprises a spraying rod and a fixed block for fixing the spraying rod; the device is also provided with a mixing chamber, a cleaning pipeline and a lubricating pipeline, wherein the upper end of the mixing chamber is respectively communicated with a first compressed air source and the lubricating pipeline; the lubrication pipeline is communicated with the mixing chamber and the spraying rod, and the cleaning pipeline is communicated with the second compressed air source and the spraying rod. The utility model respectively communicates the cleaning pipeline for flushing sundries in the charging barrel and the lubrication pipeline for keeping the charging barrel lubricated to the spraying rod, simplifies the equipment structure, ensures that the spraying rod has the cleaning and spraying functions at the same time, can effectively eliminate the defect of unsmooth lubrication of the charging barrel, and can ensure that no pollutant or lubricant remains in the charging barrel. In the embodiment, the flushing main body is connected with the linear reciprocating mechanism, the cleaning process of the charging barrel is automated, and the manual participation is reduced, so that the working efficiency is improved.
Description
Technical Field
The utility model relates to a charging barrel cleaning device, in particular to a processing charging barrel flushing device.
Background
The forming process of aluminum alloy requires the use of a barrel, whether high pressure casting or extrusion casting. The charging barrel is contacted with aluminum liquid in the working process, and is subjected to severe environments such as high temperature, aluminum liquid corrosion and the like. After long-time use, aluminum sticking can be generated in the charging barrel, so that the punch and the charging barrel do not smoothly move relative to each other, and the charging barrel is blocked. It is therefore necessary to pass through a working environment in which the cartridge is rinsed, including lubrication within the cartridge.
In the prior art, the sundries in the charging barrel are cleaned by manual treatment, and the manual hand-held spray head is adopted to blow out the sundries in the charging barrel. Meanwhile, lubrication in the charging barrel is required to be maintained, lubricant is smeared on the inner wall of the charging barrel, and then the charging barrel is cleaned by a spray head. The patent of the utility model of the issued publication number CN213495369U discloses an aluminum liquid sundry remover, which utilizes rollers to convey a flushing main body, and a wiping head and a shielding cover for blocking the splashing of the aluminum liquid are also arranged in the remover. However, the utility model still adopts a manual cleaning mode, which requires manual operation of air injection equipment and has low working efficiency.
In view of the above-mentioned prior art, it is necessary to provide a processing cartridge flushing device which can simplify the working process of cleaning the cartridge and ensure the automation of the cleaning process as much as possible.
Disclosure of Invention
The utility model aims to provide a processing charging barrel flushing device which comprises a spraying rod for flushing a charging barrel and a fixed block for fixing the spraying rod; the inside of the spraying rod is hollow, a spray head is arranged at one end of the spraying rod, and the other end of the spraying rod extends into the fixed block;
the device is also provided with a mixing chamber, a cleaning pipeline and a lubricating pipeline, wherein the upper end of the mixing chamber is provided with a gas inlet and a liquid inlet which are respectively communicated with a first compressed air source and the lubricating pipeline;
one end of the lubrication pipeline is communicated with the mixing chamber, and the other end of the lubrication pipeline is communicated with the spraying rod; one end of the cleaning pipeline is communicated with a second compressed air source, and the other end of the cleaning pipeline is communicated with the spraying rod.
Further, the lubricant pipeline and the cleaning pipeline are provided with one-way valves.
Further, a flow valve is arranged on the lubrication pipeline.
Further, the linear reciprocating mechanism is further arranged to drive the fixed block to reciprocate and comprises a linear guide rail and a sliding block arranged on the linear guide rail, and a connecting mechanism is arranged between the fixed block and the sliding block and is fixed on the sliding block through the connecting mechanism.
Further, the connecting mechanism comprises a first connecting plate fixedly mounted on the sliding block and a second connecting plate mounted on the fixed block, an elongated slot is horizontally arranged on the first connecting plate, and the second connecting plate and the first connecting plate are fastened into a whole through the elongated slot through threads.
Further, a wiring track is further arranged on one side of the linear guide rail, a drag chain is installed in the wiring track, and one end of the drag chain is arranged on the side portion of the first connecting plate.
Further, the device also comprises a support, a positioning shaft is horizontally arranged on the support, flange mounting plates are arranged on two sides of the linear guide rail, and the flange mounting plates are sleeved on the outer sides of the positioning shaft and connected with the side parts of the support through the flange mounting plates.
The utility model provides a simple-structure charging barrel flushing device, which is characterized in that a cleaning pipeline for flushing sundries of a charging barrel and a lubrication pipeline for keeping lubrication of the charging barrel are respectively communicated to a spraying rod, so that the equipment structure is simplified, the spraying rod has cleaning and spraying functions, the defect of unsmooth lubrication of the charging barrel can be effectively eliminated, and no pollutant or lubricant residue in the charging barrel can be ensured. In the embodiment, the flushing main body is connected with the linear reciprocating mechanism, the cleaning process of the charging barrel is automated, and the manual participation is reduced, so that the working efficiency is improved.
Drawings
FIG. 1 is a schematic view of a processing cartridge flushing device according to the present utility model;
FIG. 2 is a schematic illustration of the structure of the purge gas channel and lubrication conduit of the present utility model;
FIG. 3 is a schematic view of a cartridge flushing device incorporating a linear reciprocating mechanism;
fig. 4 is a schematic diagram of the connection of the linear guide rail and the bracket.
Detailed Description
A processing cartridge flushing device as shown in fig. 1 and 2 is provided with a spray bar 1 for flushing a cartridge and a fixed block 2 for fixing the spray bar 1; the inside of the spraying rod 1 is hollow, and is used for flushing liquid or gas required by the charging barrel, one end of the spraying rod 1 is provided with a spray head, the liquid or gas in the spraying rod 1 is discharged by the spray head, and the other end of the spraying rod 1 extends into the fixed block 2; the device is also provided with a mixing chamber 3, a cleaning pipeline 4 and a lubricating pipeline 5, wherein the upper end of the mixing chamber 3 is provided with a gas inlet 7 and a liquid inlet 8 which are respectively communicated with a first compressed air source and the lubricating pipeline 6; the bottom of the mixing chamber 3 is provided with a lubrication pipeline 5, and the other end of the lubrication pipeline 5 is communicated with the spraying rod 1; one end of the sweeping pipeline 4 is communicated with a second compressed air source, and the other end of the sweeping pipeline 4 is communicated with the spraying rod 1. According to the utility model, the lubricating pipeline 5 and the cleaning pipeline 4 are respectively arranged in the fixed block 2 and are guided into the spraying rod 1, so that the spraying rod 1 can have the functions of blowing, cleaning and atomizing spraying, and the problem of unsmooth lubrication of the charging barrel can be effectively solved.
The lubricant pipeline 6 and the cleaning pipeline 4 are provided with the one-way valve 9, the lubricant is atomized by the gas in the first compressed gas source in the mixing chamber 3 and enters the spraying rod 1, and the one-way valve 9 can prevent the gas in the first compressed gas source from backflushing into the lubricant pipeline 6 and the cleaning pipeline 4; further, the lubrication pipe 5 is provided with a flow valve 10 for adjusting the flow rate of the atomized lubricant.
In this embodiment, a linear reciprocating mechanism is further provided, the fixed block 2 is fixed on the linear reciprocating mechanism, and the linear reciprocating mechanism drives the fixed block 2 and the spraying rod 1 to reciprocate, so that the spraying rod 1 can extend into the interior of the extension discharging cylinder, and the inner side of the charging cylinder is uniformly cleaned. As shown in fig. 3, the linear reciprocating mechanism comprises a linear guide rail 11 and a slide block 12 arranged on the linear guide rail 11, a connecting mechanism is arranged between the fixed block 2 and the slide block 12 and is arranged on the slide block 12 through the connecting mechanism, and a driving piece on the linear reciprocating mechanism drives the fixed block 2 on the slide block 12 to move along the linear guide rail 11.
Specifically in this embodiment, the connection mechanism includes a first connection plate 13 fixedly mounted on the slider 12 and a second connection plate 14 mounted on the fixed block 2, the first connection plate 13 is horizontally provided with a long slot 15, the second connection plate 14 and the first connection plate 13 are fastened into a whole through the long slot 15 by screw threads, and the position of the fixed block 2 on the first connection plate 13 can be adjusted through the long slot 15, so as to finely adjust the position of the spray bar 1. A wiring track is further provided on one side of the linear guide 11, and a drag chain is installed in the wiring track, and one end of the drag chain is provided on the side portion of the first connecting plate 13. The drag chain and the wiring track are common electrical auxiliary devices, and thus the structure of the drag chain is not shown in the drawings. The cable of the driving device for driving the slider 12 and the air flow pipeline connected to the compressed air source are arranged in the drag chain, so that the damage to the air flow pipeline caused by the reciprocating motion of the fixed block 2 is prevented.
As shown in fig. 4, a support 16 is further provided, a positioning shaft 17 is horizontally provided on the support 16, flange mounting plates 18 are provided on two sides of the linear guide rail 11, and the flange mounting plates 18 are sleeved on the outer sides of the positioning shaft 17 and are connected with the side portions of the support 16 through connecting flanges on the flange mounting plates 18. The inclination angle of the linear guide 11 relative to the vertical plane can be adjusted by adjusting the mounting position of the flange mounting plate 18, so that the angle of the spray rod 1 extending into the feed cylinder can be finely adjusted.
One working procedure of this embodiment is exemplified: and starting the driving equipment of the linear reciprocating mechanism to enable the spraying rod 1 on the fixed seat to reciprocate along the direction of the linear guide rail 11, and enabling the spraying rod 1 to extend into or extend out of the discharging cylinder. When the spraying rod 1 enters the bottom of the charging barrel for the first time, compressed air enters the spraying rod 1 from the cleaning pipeline 4 through the one-way valve 9 and is sprayed out by the spray head to blow and clean the charging barrel, blow dirt in the charging barrel out of the charging barrel and dry the charging barrel; after cleaning, the second compressed air source is closed, the lubricant inlet and the first compressed air source are opened, and the lubricant and the compressed air flow to the spraying rod 1 after being mixed in the mixing chamber 3 and are sprayed to the cylinder wall of the charging cylinder by the spraying head; after lubrication is finished, the lubricant inlet and the first compressed air source are closed, the second compressed air source is opened again, and the lubricant in the charging barrel is dried. The cleaning of the charging barrel mainly comprises cleaning and lubricating two working procedures, and the times and time of the two working procedures can be set according to requirements, so that the automation of the cleaning of the charging barrel is realized.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.
Claims (7)
1. Processing feed cylinder washing unit, its characterized in that: the spray rod comprises a spray rod for flushing the charging barrel and a fixed block for fixing the spray rod; the inside of the spraying rod is hollow, a spray head is arranged at one end of the spraying rod, and the other end of the spraying rod extends into the fixed block;
the device is also provided with a mixing chamber, a cleaning pipeline and a lubricating pipeline, wherein the upper end of the mixing chamber is provided with a gas inlet and a liquid inlet which are respectively communicated with a first compressed air source and the lubricating pipeline;
one end of the lubrication pipeline is communicated with the mixing chamber, and the other end of the lubrication pipeline is communicated with the spraying rod; one end of the cleaning pipeline is communicated with a second compressed air source, and the other end of the cleaning pipeline is communicated with the spraying rod.
2. The process cartridge flushing device of claim 1, wherein: and the lubricant pipeline and the cleaning pipeline are provided with one-way valves.
3. The process cartridge flushing device of claim 2, wherein: and a flow valve is arranged on the lubrication pipeline.
4. A process cartridge flushing device according to any one of claims 1 to 3, wherein: the linear reciprocating mechanism is further arranged to drive the fixed block to reciprocate and comprises a linear guide rail and a sliding block arranged on the linear guide rail, and a connecting mechanism is arranged between the fixed block and the sliding block and is fixed on the sliding block through the connecting mechanism.
5. The process cartridge flushing device of claim 4, wherein: the connecting mechanism comprises a first connecting plate fixedly mounted on the sliding block and a second connecting plate mounted on the fixed block, a long groove is horizontally formed in the first connecting plate, and the second connecting plate and the first connecting plate are fastened into a whole through the long groove in a threaded mode.
6. The process cartridge flushing device of claim 5, wherein: the linear guide rail is characterized in that a wiring track is further arranged on one side of the linear guide rail, a drag chain is arranged in the wiring track, and one end of the drag chain is arranged on the side portion of the first connecting plate.
7. The process cartridge flushing device of claim 5, wherein: the linear guide rail is characterized by further comprising a support, wherein a positioning shaft is horizontally arranged on the support, flange mounting plates are arranged on two sides of the linear guide rail, and the flange mounting plates are sleeved on the outer sides of the positioning shaft and connected with the side parts of the support through the flange mounting plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320948314.9U CN220049335U (en) | 2023-04-24 | 2023-04-24 | Processing charging barrel flushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320948314.9U CN220049335U (en) | 2023-04-24 | 2023-04-24 | Processing charging barrel flushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220049335U true CN220049335U (en) | 2023-11-21 |
Family
ID=88764980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320948314.9U Active CN220049335U (en) | 2023-04-24 | 2023-04-24 | Processing charging barrel flushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220049335U (en) |
-
2023
- 2023-04-24 CN CN202320948314.9U patent/CN220049335U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |