CN220039802U - Integrative comprehensive test rack of oil gas - Google Patents
Integrative comprehensive test rack of oil gas Download PDFInfo
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- CN220039802U CN220039802U CN202321538547.8U CN202321538547U CN220039802U CN 220039802 U CN220039802 U CN 220039802U CN 202321538547 U CN202321538547 U CN 202321538547U CN 220039802 U CN220039802 U CN 220039802U
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- 238000012360 testing method Methods 0.000 title claims abstract description 48
- 239000003921 oil Substances 0.000 claims abstract description 40
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000002474 experimental method Methods 0.000 claims abstract description 12
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000008054 signal transmission Effects 0.000 claims description 3
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 239000002131 composite material Substances 0.000 claims 1
- 229930195733 hydrocarbon Natural products 0.000 claims 1
- 150000002430 hydrocarbons Chemical class 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The utility model discloses an oil-gas integrated comprehensive test bench, which comprises: the cooling system comprises an oil circuit experiment table, an air circuit experiment table, a water chiller, a hydraulic oil tank, a cooling box, a first hydraulic pump, a second hydraulic pump, a control console, an air compressor and an air booster pump, wherein a first pipeline connecting block corresponding to the first hydraulic pump and the second hydraulic pump is arranged on the hydraulic oil tank, the cooling box is arranged on the side face of the hydraulic oil tank, a first pipe joint and a second pipe joint are arranged at the end part of the cooling box, a coil pipe connected between the first pipe joint and the second pipe joint is arranged in the cooling box, a plurality of pressure regulating valves connected with the air compressor are arranged on the control console, and a high-pressure pipe joint and a low-pressure pipe joint which are communicated with the corresponding pressure regulating valves are arranged on the side face of the control console. Through the mode, the oil-gas integrated comprehensive test bench disclosed by the utility model has good universality, improves the test working efficiency of oil circuits and air circuits, and is beneficial to reducing the test cost.
Description
Technical Field
The utility model relates to the field of oil way and gas way testing, in particular to an oil and gas integrated comprehensive test bed.
Background
In order to test the performance of components such as pipes, valves, seals, joints, cylinders or cylinders, corresponding tests are required.
The type and performance standard of the components are different, for example, the corresponding test equipment is needed to be adopted for testing under different pressures, so that the investment and operation and maintenance cost of the equipment are increased, and in order to solve the problem of the increase of the oil temperature in the test process, a plurality of cooling mechanisms are needed to be arranged, so that the cost is further increased. In addition, the oil circuit and the gas circuit in the component are usually subjected to independent tests by two sets of equipment, so that the test period and cost are increased, the test working efficiency is low, and improvement is needed.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the oil-gas integrated comprehensive test bench which can test oil ways and gas ways of various components, meet the requirements of different test pressures, improve the working efficiency and reduce the cost.
In order to solve the technical problems, the utility model adopts a technical scheme that: provided is an oil gas integration comprehensive test stand, comprising: the cooling box is arranged on the side surface of the hydraulic oil tank, a first pipe joint and a second pipe joint are arranged at the end part of the cooling box, a coil pipe connected between the first pipe joint and the second pipe joint is arranged in the cooling box, a first oil return pipe is arranged between the first pipe joint and the first pipe connection block, be provided with the second between second coupling and the hydraulic tank and return oil pipe, the cooling tank side is provided with third coupling and fourth pipe joint, be provided with the inlet tube between the play water port of third coupling and chiller, be provided with the wet return between the return water port of fourth pipe joint and chiller, be provided with a plurality of air-vent valves that are connected with the air compressor on the control cabinet, the control cabinet side is provided with high-pressure coupling and the low-pressure coupling that correspond the air-vent valve intercommunication, be provided with the booster tube between the air inlet of gas booster pump and one of them high-pressure coupling and be connected, the controller is connected with first solenoid valve, chiller, gas booster pump, first hydraulic pump and second hydraulic pump respectively, carries out operation control, oil circuit laboratory bench and air circuit laboratory bench set up in one side of control cabinet.
In a preferred embodiment of the present utility model, the oil circuit experiment table and the air circuit experiment table are respectively provided with a second pipeline connection block, a plurality of second electromagnetic valves are arranged on the second pipeline connection blocks at intervals, and pipeline quick connectors corresponding to the second electromagnetic valves are arranged on the side surfaces of the second pipeline connection blocks.
In a preferred embodiment of the present utility model, the console is provided with a touch screen connected to the controller.
In a preferred embodiment of the utility model, a temperature sensor connected with the coil is arranged on the cooling box, and the temperature sensor is connected with the controller for signal transmission.
In a preferred embodiment of the present utility model, the cooling tank is welded and fixed to one side of the hydraulic tank.
In a preferred embodiment of the present utility model, the console is provided with barometers corresponding to the pressure regulating valves one by one.
In a preferred embodiment of the present utility model, the pressure regulating valve is an electric pressure regulating valve, and the controller is connected to the pressure regulating valve for automatic control.
In a preferred embodiment of the utility model, the nominal pressure of the first hydraulic pump is greater than the nominal pressure of the second hydraulic pump.
In a preferred embodiment of the present utility model, the controller is connected to the second electromagnetic valve for controlling.
In a preferred embodiment of the present utility model, an oil pressure gauge is disposed on the first pipe connection block.
The beneficial effects of the utility model are as follows: the oil-gas integrated comprehensive test bed can be used for testing oil ways and gas ways of various components independently or simultaneously, and can meet the test pressure requirements of different components by means of adjustment of oil pressure and gas pressure, so that the universality is good, the test working efficiency is improved, multiple sets of equipment are not needed, and the operation and maintenance cost is reduced.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic view of a preferred embodiment of an oil and gas integrated comprehensive test stand according to the present utility model;
FIG. 2 is a schematic view of the structure of the portion A in FIG. 1;
FIG. 3 is a schematic view of the cooling box of FIG. 1;
fig. 4 is a schematic structural view of the second pipe connection block of fig. 1.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, an embodiment of the present utility model includes:
the oil and gas integrated comprehensive test bench shown in fig. 1 comprises: the hydraulic oil pump system comprises an oil circuit experiment table 9, an air circuit experiment table 11, a water chiller 8, a hydraulic oil tank 3, a cooling tank 7, a first hydraulic pump 6, a second hydraulic pump 4, a control console 1, an air compressor 24 and a gas booster pump 10, wherein the first hydraulic pump 6 and the second hydraulic pump 4 are arranged on the hydraulic oil tank 3 to pump hydraulic oil in the hydraulic oil tank 3. Be provided with the first pipeline connecting block 5 that corresponds with first hydraulic pump 6 and second hydraulic pump 4 on the hydraulic tank 3, be provided with the first solenoid valve that corresponds with first hydraulic pump 6 and second hydraulic pump 4 on the first pipeline connecting block 5, conveniently carry out the switching of high pressure and low pressure oil circuit, be provided with the oil pressure gauge on the first pipeline connecting block 5, carry out the oil pressure monitoring. In this embodiment, the rated pressure of the first hydraulic pump 6 is greater than the rated pressure of the second hydraulic pump 4, so that the test of high-pressure and low-pressure oil paths can be satisfied, the selection is flexible, and the power of the second hydraulic pump 4 is small and the energy consumption is low.
In continuous oil line testing, the hydraulic oil may heat up to affect the accuracy of test data, and the oil temperature needs to be controlled. Therefore, the cooling tank 7 is disposed on the side of the hydraulic oil tank 3, and in this embodiment, the cooling tank 7 is welded and fixed on one side of the hydraulic oil tank 3, so that the structure is stable, and the cooling tank 7 can absorb heat of the hydraulic oil tank 3 more directly, thereby being beneficial to cooling of the hydraulic oil tank 3.
As shown in fig. 3, a first pipe joint 21 and a second pipe joint 19 are arranged at the end part of the cooling tank 7, a coil 18 connected between the first pipe joint 21 and the second pipe joint 19 is arranged in the cooling tank 7, a first oil return pipe is arranged between the first pipe joint 21 and the first pipeline connecting block 5, a second oil return pipe is arranged between the second pipe joint 19 and the hydraulic oil tank 3, return oil is led out through the first pipeline connecting block 5, enters the coil 18, is cooled and then is sent into the hydraulic oil tank 3, and the temperature rise of the hydraulic oil tank 3 is effectively controlled.
Specifically, a third pipe joint 22 and a fourth pipe joint 23 are arranged on the side face of the cooling tank 7, a water inlet pipe is arranged between the third pipe joint 22 and a water outlet port of the water chiller 8, a water return pipe is arranged between the fourth pipe joint 23 and a water return port of the water chiller 8, after the water chiller 8 is started, cooling water is circulated to the cooling tank 7, cooling of the coil 18 in the cooling tank 7 is performed, and cooling of hydraulic oil of the coil 18 in a way of achieving is achieved.
The control console 1 is provided with a controller, the controller can adopt PLC, the operation is flexible, the control console 1 is provided with a touch screen connected with the controller, and the display and adjustment of test parameters are convenient. In the embodiment, the cooling box 7 is provided with a temperature sensor 20 connected with the coil 18, and the temperature sensor 20 is connected with the controller for signal transmission, so that the detection of the oil return temperature of hydraulic oil is realized, and the controller is convenient for controlling the opening and closing of the water chiller 8.
In order to realize the air path test, a plurality of pressure regulating valves 2 connected with an air compressor 24 are arranged on the control console 1, a high-pressure pipe joint 15 and a low-pressure pipe joint 14 which are communicated with the corresponding pressure regulating valves 2 are arranged on the side surface of the control console 1, as shown in fig. 2, the air path test of various pressures can be satisfied by adopting 2 high-pressure pipe joints 15 of 0-6 mpa and 3 low-pressure pipe joints 14 of 0-1.2 mpa, and the air pressure is regulated to proper air pressure through the pressure regulating valves 2 according to test requirements.
In this embodiment, the console 1 is provided with barometers corresponding to the pressure regulating valves 2 one by one, so as to facilitate the regulation of the pressure regulating valves 2. The pressure regulating valve 2 may be an electric pressure regulating valve, and is connected to the pressure regulating valve 2 via a controller to perform automatic control.
If the pressure of 6Mpa still cannot meet the requirement, the gas booster pump 10 can be started, and a booster pipe 13 is arranged between the gas inlet of the gas booster pump 10 and one of the high-pressure pipe joints to further boost the gas pressure.
As shown in fig. 1, the oil path experiment table 9 and the air path experiment table 11 are arranged on one side of the control table 1, and are close in distance, so that observation and operation are convenient. The oil circuit experiment table 9 and the air circuit experiment table 11 are respectively provided with a second pipeline connection block 12, as shown in fig. 4, a plurality of second electromagnetic valves 16 are arranged on the second pipeline connection blocks 12 at intervals, multiple groups of tests can be simultaneously carried out, and the side surfaces of the second pipeline connection blocks 12 are provided with pipeline quick connectors 17 corresponding to the second electromagnetic valves 16, so that the connection between a component to be tested and the high-pressure pipe joint 15 or the low-pressure pipe joint 14 can be conveniently carried out through an air pipe.
The controller is connected with the first electromagnetic valve, the second electromagnetic valve 16, the cold water machine 8, the gas booster pump 10, the first hydraulic pump 6 and the second hydraulic pump 4 respectively, so that operation control is performed, the integration level is high, and the automation level of a test is improved.
In conclusion, the oil-gas integrated comprehensive test bench can meet the requirement that a plurality of components to be tested can be tested independently or simultaneously for comprehensive tests of the gas circuit and the oil circuit, is flexible in adjustment of gas pressure and oil pressure, has good equipment universality and is beneficial to reducing time consumption and cost of the test.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures or equivalent flow modifications which may be made by the teachings of the present utility model or by other related art, either directly or indirectly, are intended to be included within the scope of the utility model.
Claims (10)
1. An integrative comprehensive test bed of oil gas, characterized by, include: the cooling box is arranged on the side surface of the hydraulic oil tank, a first pipe joint and a second pipe joint are arranged at the end part of the cooling box, a coil pipe connected between the first pipe joint and the second pipe joint is arranged in the cooling box, a first oil return pipe is arranged between the first pipe joint and the first pipe connection block, be provided with the second between second coupling and the hydraulic tank and return oil pipe, the cooling tank side is provided with third coupling and fourth pipe joint, be provided with the inlet tube between the play water port of third coupling and chiller, be provided with the wet return between the return water port of fourth pipe joint and chiller, be provided with a plurality of air-vent valves that are connected with the air compressor on the control cabinet, the control cabinet side is provided with high-pressure coupling and the low-pressure coupling that correspond the air-vent valve intercommunication, be provided with the booster tube between the air inlet of gas booster pump and one of them high-pressure coupling and be connected, the controller is connected with first solenoid valve, chiller, gas booster pump, first hydraulic pump and second hydraulic pump respectively, carries out operation control, oil circuit laboratory bench and air circuit laboratory bench set up in one side of control cabinet.
2. The oil-gas integrated comprehensive test bed according to claim 1, wherein second pipeline connecting blocks are respectively arranged on the oil-way experiment bed and the air-way experiment bed, a plurality of second electromagnetic valves are arranged on the second pipeline connecting blocks at intervals, and pipeline quick connectors corresponding to the second electromagnetic valves are arranged on the side surfaces of the second pipeline connecting blocks.
3. The oil-gas integrated comprehensive test stand according to claim 1, wherein a touch screen connected with a controller is arranged on the control stand.
4. The oil-gas integrated comprehensive test bed according to claim 1, wherein a temperature sensor connected with the coil is arranged on the cooling box, and the temperature sensor is connected with the controller for signal transmission.
5. The hydro-pneumatic integrated comprehensive test stand according to claim 1, wherein the cooling tank is welded and fixed at one side of the hydraulic oil tank.
6. The oil-gas integrated comprehensive test bed according to claim 1, wherein the control console is provided with barometers in one-to-one correspondence with the pressure regulating valves.
7. The integrated oil and gas test bench according to claim 1, wherein the pressure regulating valve is an electric pressure regulating valve, and the controller is connected with the pressure regulating valve for automatic control.
8. The hydro-pneumatic integrated composite test stand of claim 1, wherein the rated pressure of the first hydraulic pump is greater than the rated pressure of the second hydraulic pump.
9. The integrated hydrocarbon testing stand of claim 2, wherein the controller is coupled to the second solenoid valve for control.
10. The oil and gas integrated comprehensive test stand according to claim 1, wherein an oil pressure gauge is arranged on the first pipeline connecting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321538547.8U CN220039802U (en) | 2023-06-16 | 2023-06-16 | Integrative comprehensive test rack of oil gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321538547.8U CN220039802U (en) | 2023-06-16 | 2023-06-16 | Integrative comprehensive test rack of oil gas |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220039802U true CN220039802U (en) | 2023-11-17 |
Family
ID=88734590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321538547.8U Active CN220039802U (en) | 2023-06-16 | 2023-06-16 | Integrative comprehensive test rack of oil gas |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220039802U (en) |
-
2023
- 2023-06-16 CN CN202321538547.8U patent/CN220039802U/en active Active
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