CN220018181U - Cooling water monitoring system for heat preservation pouring furnace - Google Patents
Cooling water monitoring system for heat preservation pouring furnace Download PDFInfo
- Publication number
- CN220018181U CN220018181U CN202222560049.5U CN202222560049U CN220018181U CN 220018181 U CN220018181 U CN 220018181U CN 202222560049 U CN202222560049 U CN 202222560049U CN 220018181 U CN220018181 U CN 220018181U
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- Prior art keywords
- monitoring system
- water
- cooling
- heat preservation
- data monitoring
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 38
- 239000000498 cooling water Substances 0.000 title claims abstract description 20
- 238000004321 preservation Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000004891 communication Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Testing And Monitoring For Control Systems (AREA)
Abstract
The utility model discloses a cooling water monitoring system for a heat preservation pouring furnace, which comprises a backwater distributor of a water system and a data monitoring system, wherein the backwater distributor is connected with the backwater distributor; the water return distributor comprises a water return main path connected with the water circulation system, a plurality of cooling branches are respectively arranged on the water return main path, a digital flow sensor and a digital temperature sensor are respectively arranged on each cooling branch path, the digital flow sensor is connected with the data monitoring system, an electric control valve controlled by the data monitoring system is arranged at the tail end of the cooling branch path, and the output water return end of the water return main path is also provided with the digital flow sensor, the digital temperature sensor and the electric control valve controlled by the data monitoring system, which are connected with the data monitoring system. The utility model can realize the real-time intelligent monitoring of the cooling water.
Description
Technical Field
The utility model relates to a cooling water monitoring system for the field of heat preservation pouring furnaces.
Background
The pneumatic heat preservation pouring furnace is heat preservation pouring equipment powered by an intermediate frequency power supply, and the air preservation pouring furnace needs 24 hours of continuous power supply to perform uninterrupted work. The power supply and the furnace body can generate heat, and cooling water is required to be continuously supplied for cooling, so that the flow and temperature requirements of the cooling water are high. The method of manually monitoring the traditional instruments and meters adopted by the existing cooling water monitoring system is difficult to meet the requirements of modern production.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides a cooling water monitoring system for a heat preservation pouring furnace, which can realize real-time intelligent monitoring of cooling water.
The technical scheme for achieving the purpose is as follows: the cooling water monitoring system for the heat preservation pouring furnace comprises a water system backwater distributor and a data monitoring system;
the water return distributor comprises a water return main path connected with the water circulation system, a plurality of cooling branches are respectively arranged on the water return main path, a digital flow sensor and a digital temperature sensor are respectively arranged on each cooling branch path, the digital flow sensor is connected with the data monitoring system, an electric control valve controlled by the data monitoring system is arranged at the tail end of the cooling branch path, and the output water return end of the water return main path is also provided with the digital flow sensor, the digital temperature sensor and the electric control valve controlled by the data monitoring system, which are connected with the data monitoring system.
Furthermore, each cooling branch of the backwater distributor is respectively connected with the coil, the shell, the water cooling sleeve and the cooling flange.
Further, the backwater distributor also comprises a standby branch which is parallel to the cooling branch.
Further, the data monitoring system comprises a PLC module, an HMI human-machine interface module, an MES data interface module and an MES communication module, wherein the digital flow sensor and the digital temperature sensor are connected with the PLC module, and the PLC module isomorphic Ethernet switch is respectively connected with the HMI human-machine interface module, the MES data interface module and the MES communication module.
The cooling water monitoring system for the heat preservation pouring furnace solves the flow and data requirements on real-time monitoring of the heat preservation pouring furnace, and ensures that the heat preservation pouring furnace can work safely and stably. If the temperature of the cooling water is ultrahigh or the flow is lower than a set value and continuously exists, real-time alarm can be realized, or interlocking control is provided, power supply is cut off in time, risk expansion is prevented, and equipment and production safety are protected. Meanwhile, the system can transmit the acquired data to an MES system of a company in real time through a communication module, and the data can be stored and analyzed. The system greatly improves the safety of the heat preservation pouring furnace, and provides powerful support for continuous safe and high-efficiency operation of the heat preservation pouring furnace.
Drawings
Fig. 1 is a schematic structural view of a water system backwater dispenser of a cooling water monitoring system for a heat preservation pouring furnace according to the present utility model.
Detailed Description
Referring to fig. 1, in order to better understand the technical solution of the present utility model, the following details are described by specific embodiments:
referring to fig. 1, a water system backwater distributor of a cooling water monitoring system for a heat preservation pouring furnace according to the present utility model. The water return distributor comprises a water return main pipeline 1 connected with a water circulation system, and a plurality of cooling branches 2 are respectively arranged on the water return main pipeline 1. For each cooling branch, a digital flow sensor 3 and a digital temperature sensor 4 are respectively arranged on the cooling branch, and the water flow and the water temperature are monitored in real time. The digital flow sensor and the digital temperature sensor are connected with the data monitoring system, and data are transmitted to the control background in real time. An electric control valve 5 controlled by a data monitoring system is arranged at the tail end of the cooling branch. The output backwater end of the backwater main channel is also provided with a digital flow sensor 3, a digital temperature sensor 4 and an electric control valve 5 which are connected with the data monitoring system and controlled by the data monitoring system.
Each cooling branch of the backwater distributor is respectively connected with the coil, the shell, the water cooling sleeve and the cooling flange, and the backwater distributor further comprises a standby branch which is parallel to the cooling branch.
The data monitoring system comprises a PLC module, an HMI human-machine interface module, an MES data interface module and an MES communication module, wherein the digital flow sensor and the digital temperature sensor are connected with the PLC module, the PLC module is connected with an Ethernet switch, and the Ethernet switch is respectively connected with the HMI human-machine interface module, the MES data interface module and the MES communication module.
The PLC module receives the flow and water temperature data transmitted by the digital flow sensor and the digital temperature sensor, and the flow and the temperature of each path can be displayed in real time through programming of the PLC and an HMI human-machine interface. And the data threshold and the interlocking action value can be preset through the HMI human-machine operation interface module, so that an alarm can be given once the condition that the temperature of cooling water is ultrahigh or the flow is lower than a set value and continuously exists occurs, interlocking control is carried out, power supply of a device office is timely cut off, and risk expansion is prevented. The temperature and flow data information acquired in real time is transmitted to an MES system of the whole company through an MES communication module, and backup record is carried out for analysis in the future.
It will be appreciated by persons skilled in the art that the above embodiments are provided for illustration only and not for limitation of the utility model, and that variations and modifications of the above described embodiments are intended to fall within the scope of the claims of the utility model as long as they fall within the true spirit of the utility model.
Claims (4)
1. A cooling water monitored control system for heat preservation pouring stove, return water distributor including water system, its characterized in that still includes data monitored control system:
the water return distributor comprises a water return main path connected with the water circulation system, a plurality of cooling branches are respectively arranged on the water return main path, a digital flow sensor and a digital temperature sensor are respectively arranged on each cooling branch path, the digital flow sensor is connected with the data monitoring system, an electric control valve controlled by the data monitoring system is arranged at the tail end of the cooling branch path, and the output water return end of the water return main path is also provided with the digital flow sensor, the digital temperature sensor and the electric control valve controlled by the data monitoring system, which are connected with the data monitoring system.
2. The cooling water monitoring system for a heat preservation pouring furnace according to claim 1, wherein each cooling branch of the backwater distributor is respectively connected with a coil, a shell, a water cooling jacket and a cooling flange.
3. The cooling water monitoring system for a heat preservation pouring furnace according to claim 1, wherein the backwater distributor further comprises a standby branch arranged in parallel with the cooling branch.
4. The cooling water monitoring system for a heat preservation pouring furnace according to claim 1, wherein the data monitoring system comprises a PLC module, an HMI human-machine interface module, an MES data interface module and an MES communication module, the digital flow sensor and the digital temperature sensor are connected with the PLC module, the PLC module is connected with an Ethernet switch, and the Ethernet switch is respectively connected with the HMI human-machine interface module, the MES data interface module and the MES communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222560049.5U CN220018181U (en) | 2022-09-27 | 2022-09-27 | Cooling water monitoring system for heat preservation pouring furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222560049.5U CN220018181U (en) | 2022-09-27 | 2022-09-27 | Cooling water monitoring system for heat preservation pouring furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220018181U true CN220018181U (en) | 2023-11-14 |
Family
ID=88679708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222560049.5U Active CN220018181U (en) | 2022-09-27 | 2022-09-27 | Cooling water monitoring system for heat preservation pouring furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220018181U (en) |
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2022
- 2022-09-27 CN CN202222560049.5U patent/CN220018181U/en active Active
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