CN220012825U - Improved alkaline washing device for electroplating diamond wire saw production - Google Patents
Improved alkaline washing device for electroplating diamond wire saw production Download PDFInfo
- Publication number
- CN220012825U CN220012825U CN202321078450.3U CN202321078450U CN220012825U CN 220012825 U CN220012825 U CN 220012825U CN 202321078450 U CN202321078450 U CN 202321078450U CN 220012825 U CN220012825 U CN 220012825U
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- Prior art keywords
- baffle
- wire
- pipe
- tank
- liquid
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- 238000005406 washing Methods 0.000 title claims abstract description 20
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 18
- 239000010432 diamond Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000009713 electroplating Methods 0.000 title abstract description 6
- 238000002347 injection Methods 0.000 claims abstract 3
- 239000007924 injection Substances 0.000 claims abstract 3
- 239000007788 liquid Substances 0.000 claims description 61
- 239000003513 alkali Substances 0.000 claims description 50
- 239000002184 metal Substances 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 abstract description 9
- 239000012670 alkaline solution Substances 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000007664 blowing Methods 0.000 description 6
- 238000005202 decontamination Methods 0.000 description 6
- 230000003588 decontaminative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000002253 acid Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to the field of diamond wire saw production equipment, in particular to an improved alkaline washing device for electroplating diamond wire saw production, which comprises an alkaline solution tank, wherein one end of the alkaline solution tank is provided with a plurality of first wire passing wheels which are uniformly distributed, one side of each first wire passing wheel is provided with a first partition board, a baffle is arranged between each first partition board and each first wire passing wheel, the other end of the alkaline solution tank is provided with a plurality of second wire passing wheels corresponding to each first wire passing wheel, one side of each second wire passing wheel is provided with a second partition board, a third partition board is arranged between each second partition board and each second wire passing wheel, and an injection pipe is arranged between each third partition board and each second partition board and is arranged at a position close to an outlet of the alkaline solution tank.
Description
Technical Field
The utility model relates to the field of diamond wire saw production equipment, in particular to an improved alkaline washing device for electroplating diamond wire saw production.
Background
The electroplated diamond wire saw is one kind of superhard material tool produced through electroplating to deposit one layer of metal onto metal wire and solidifying diamond abrasive inside the deposited metal, and the metal wire is first alkali washed, water washed, acid washed and other steps to eliminate oil dirt from the metal wire.
The existing alkali liquor tank generally adopts alkali liquor at normal temperature to remove greasy dirt on metal wires, but the alkali liquor at normal temperature can be poor in greasy dirt removal, meanwhile, the metal wires cleaned by the alkali liquor tank need to be subjected to a water washing process by a water washing tank, but a certain amount of alkali liquor is still attached to the metal wires cleaned by the alkali liquor tank, and the metal wires directly enter the water washing tank to be cleaned, so that clean water in the water washing tank is easy to pollute clean water, the clean water changing frequency in the water washing tank is too high, and water resources are seriously wasted.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, and provides an improved alkaline washing device for the production of an electroplated diamond wire saw, which aims to solve the problems that the conventional alkaline liquor tank generally adopts normal-temperature alkaline liquor to remove greasy dirt on metal wires, the normal-temperature alkaline liquor can be poor in greasy dirt removal, meanwhile, the metal wires cleaned by the alkaline liquor tank need to be subjected to a water washing process by a water washing tank, a certain amount of alkaline liquor is adhered to the metal wires cleaned by the alkaline liquor tank, and the metal wires are directly fed into the water washing tank to be cleaned so as to easily pollute clean water in the water washing tank, so that the clean water in the water washing tank has too high water changing frequency, and water resources are seriously wasted.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an improvement formula alkaline cleaning device for electroplating diamond wire saw production, includes the alkali lye groove, alkali lye groove one end is equipped with a plurality of evenly distributed's first wire wheel that crosses, first wire wheel one side is equipped with first baffle, be equipped with the baffle between first baffle and the first wire wheel that crosses, the alkali lye groove other end is equipped with a plurality of and first wire wheel corresponding second wire wheels that cross, second wire wheel one side is equipped with the second baffle that crosses, be equipped with the third baffle between second baffle and the second wire wheel that crosses, be equipped with the jetting pipe between third baffle and the second baffle, the jetting pipe sets up in being located near alkali lye groove exit, is equipped with supersonic generator and inlet on the tank bottom terminal surface respectively, be connected with the feed liquor pipe on the feed liquor mouth, the feed liquor pipe bottom is pegged graft to the liquid storage tank that is located alkali lye groove bottom, be equipped with the heating pipe in the liquid storage tank, be equipped with temperature sensor in the liquid storage tank.
As a preferable technical scheme of the utility model, liquid return ports are arranged on the bottom end face of the alkali liquor tank between the first baffle plate and the baffle plate and on the bottom end face of the alkali liquor tank between the second baffle plate and the third baffle plate.
As a preferable technical scheme of the utility model, the liquid return port is provided with a liquid return pipe which is inserted into the liquid storage tank.
As a preferable technical scheme of the utility model, a plurality of ultrasonic transducers electrically connected with the ultrasonic generator are arranged on two side walls of the alkali liquor tank.
As a preferable technical scheme of the utility model, the liquid inlet pipe is provided with a liquid inlet pump.
As a preferable technical scheme of the utility model, one side of the liquid storage tank is provided with a controller which is electrically connected with the heating pipe and the temperature sensor.
As a preferable technical scheme of the utility model, the first baffle plate, the second baffle plate and the third baffle plate are respectively provided with a plurality of wire passing holes for the metal wires to pass through.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the heating pipe in the liquid storage tank is arranged, so that the decontamination effect of alkali liquor is better, the alkali liquor for cleaning the metal wires is stabilized at the optimal temperature through the matched arrangement among the heating pipe, the controller and the temperature sensor, the decontamination effect of the alkali liquor is ensured, dirt on the metal wires can be continuously impacted to fall off through the arrangement of the ultrasonic generator and the ultrasonic transducer, the decontamination effect of the alkali liquor is improved, the alkali liquor flowing out of the first baffle plate and the second baffle plate is prevented from corroding the first wire passing wheel and the second wire passing wheel through the arrangement of the blowing pipe arranged between the second baffle plate and the third baffle plate, and the metal wires with the alkali liquor are prevented from entering the washing tank through the arrangement of the blowing pipe arranged between the second baffle plate and the third baffle plate.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic top view of the alkaline solution tank of the present utility model;
in the figure: 1. a base tank; 2. a liquid storage tank; 3. a first separator; 4. the first wire passing wheel; 5. a baffle; 6. a wire; 7. a second separator; 8. a third separator; 9. the second wire passing wheel; 10. a blowing pipe; 11. a wire through hole; 12. a liquid inlet pipe; 13. a liquid inlet pump; 14. a liquid return pipe; 15. a controller; 16. heating pipes; 17. a temperature sensor; 18. a liquid return port; 19. an ultrasonic generator; 20. an ultrasonic transducer.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the attached drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Examples
As shown in connection with figures 1-2,
an improved alkaline washing device for producing electroplated diamond wire saw comprises an alkaline liquid tank 1, wherein one end of the alkaline liquid tank 1 is provided with a plurality of uniformly distributed first wire passing wheels 4, one side of the first wire passing wheels 4 is provided with a first baffle plate 3, a baffle plate 5 is arranged between the first baffle plate 3 and the first wire passing wheels 4, the arrangement of the baffle plate 5 is used for avoiding alkaline liquid flowing out of the first baffle plate 3 corroding the first wire passing wheels 4, the other end of the alkaline liquid tank 1 is provided with a plurality of second wire passing wheels 9 corresponding to the first wire passing wheels 4, one side of the second wire passing wheels 9 is provided with a second baffle plate 7, a third baffle plate 8 is arranged between the second baffle plate 7 and the second wire passing wheels 9, the arrangement of the third baffle plate 8 is used for avoiding alkaline liquid flowing out of the second baffle plate 7 corroding the second wire passing wheels 9, a blowing pipe 10 is arranged between the third baffle plate 8 and the second baffle plate 7, the blowing pipe 10 is arranged at the position close to the outlet of the alkali liquid tank 1, so as to prevent the metal wire 6 with alkali liquid from entering the washing tank, an ultrasonic generator 19 and a liquid inlet are respectively arranged on the end surface of the bottom of the alkali liquid tank 1, a liquid inlet pipe 12 is connected to the liquid inlet, a liquid inlet pump 13 is arranged on the liquid inlet pipe 12, the bottom of the liquid inlet pipe 12 is inserted into a liquid storage tank 2 positioned at the bottom of the alkali liquid tank 1, a heating pipe 16 is arranged in the liquid storage tank 2, the heating pipe 16 is arranged in the liquid storage tank 2, so that the decontamination effect of alkali liquid is better by heating the alkali liquid, a temperature sensor 17 is arranged in the liquid storage tank 2, a controller 15 electrically connected with the heating pipe 16 and the temperature sensor 17 is arranged on one side of the liquid storage tank 2, the alkali liquid is stabilized at the optimal temperature by the arrangement of the heating pipe 16, the controller 15 and the temperature sensor 17, ensure the decontamination effect of alkali liquor.
The bottom end face of the alkali liquor tank 1 between the first baffle plate 3 and the baffle plate 5 and the bottom end face of the alkali liquor tank 1 between the second baffle plate 7 and the third baffle plate 8 are respectively provided with a liquid return port 18, the liquid return ports 18 are provided with liquid return pipes 14 which are inserted into the liquid storage tank 2, and alkali liquor flowing out of the wire passing holes 11 can be blocked to flow back into the liquid storage tank 2 for recycling through the arrangement of the liquid return ports 18 and the liquid return pipes 14.
Wherein, be equipped with a plurality of ultrasonic transducer 20 with ultrasonic generator 19 electric connection on alkali lye groove 1 both sides wall, through ultrasonic generator 19 and ultrasonic transducer 20's setting, can constantly strike the dirt on the wire and make it drop to improved the decontamination effect of alkali lye.
Wherein, a plurality of wire passing holes 11 for the metal wires 6 to pass through are formed on the first baffle plate 3, the second baffle plate 7 and the third baffle plate 8.
The working principle of the utility model is as follows:
in the working process, the metal wire 6 bypasses the alkali liquor tank 1 through the first wire passing wheel 4 and the second wire passing wheel 9 at two sides of the alkali liquor tank 1, a worker starts the heating pipe 16 in the liquid storage tank 2 to heat the alkali liquor in the liquid storage tank 2, starts the liquid inlet pump 13 on the liquid inlet pipe 12, injects the heated alkali liquor in the liquid storage tank 2 into the alkali liquor tank 1 from the liquid inlet at the bottom of the alkali liquor tank 1, so that the alkali liquor is enabled to permeate the metal wire 6, starts the ultrasonic generator 19 to drive the ultrasonic transducer 20, and continuously impacts dirt on the metal wire 6 to enable the metal wire 6 to fall off, so that the metal wire 6 is cleaned, and the cleaned metal wire 6 is dried by the blowing pipe 10 arranged between the third partition plate 8 and the second partition plate 7, so that the metal wire 6 with the alkali liquor is prevented from entering the washing tank.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model.
Claims (7)
1. An improved alkaline washing device for electroplated diamond wire saw production, which comprises an alkaline liquid tank (1), and is characterized in that: the utility model provides a temperature sensor, including alkali lye groove (1), wherein one end is equipped with a plurality of evenly distributed's first wire wheel (4), first wire wheel (4) one side is equipped with first baffle (3), be equipped with baffle (5) between first baffle (3) and the first wire wheel (4), alkali lye groove (1) other end is equipped with a plurality of second wire wheels (9) corresponding with first wire wheel (4), wire wheel (9) one side is crossed to the second is equipped with second baffle (7), be equipped with third baffle (8) between second baffle (7) and the wire wheel (9) of second, be equipped with injection pipe (10) between third baffle (8) and second baffle (7), injection pipe (10) set up in being located near alkali lye groove (1) exit, be equipped with supersonic generator (19) and feed inlet on the bottom terminal surface of alkali lye groove (1) respectively, be connected with feed liquor pipe (12) on the feed liquor mouth, feed liquor pipe (12) bottom is to be located alkali lye groove (1) bottom (2), be equipped with in heating pipe (16) in liquid storage pipe (2) bottom (2), be equipped with temperature sensor (17).
2. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 1 wherein: liquid return ports (18) are formed in the end face of the bottom of the alkali liquor tank (1) between the first baffle plate (3) and the baffle plate (5) and the end face of the bottom of the alkali liquor tank (1) between the second baffle plate (7) and the third baffle plate (8).
3. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 2 wherein: the liquid return port (18) is provided with a liquid return pipe (14) which is inserted into the liquid storage tank (2).
4. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 1 wherein: a plurality of ultrasonic transducers (20) electrically connected with the ultrasonic generator (19) are arranged on the two side walls of the alkali liquor tank (1).
5. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 1 wherein: the liquid inlet pipe (12) is provided with a liquid inlet pump (13).
6. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 1 wherein: one side of the liquid storage tank (2) is provided with a controller (15) which is electrically connected with the heating pipe (16) and the temperature sensor (17).
7. An improved alkaline cleaning apparatus for use in the production of electroplated diamond wire saws as defined in claim 1 wherein: a plurality of wire passing holes (11) for the metal wires (6) to pass through are formed in the first baffle (3), the second baffle (7) and the third baffle (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321078450.3U CN220012825U (en) | 2023-05-08 | 2023-05-08 | Improved alkaline washing device for electroplating diamond wire saw production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321078450.3U CN220012825U (en) | 2023-05-08 | 2023-05-08 | Improved alkaline washing device for electroplating diamond wire saw production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220012825U true CN220012825U (en) | 2023-11-14 |
Family
ID=88676722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321078450.3U Active CN220012825U (en) | 2023-05-08 | 2023-05-08 | Improved alkaline washing device for electroplating diamond wire saw production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220012825U (en) |
-
2023
- 2023-05-08 CN CN202321078450.3U patent/CN220012825U/en active Active
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| GR01 | Patent grant |