CN220012765U

CN220012765U - Non-standard part surface feather mark control galvanization device

Info

Publication number: CN220012765U
Application number: CN202321456258.3U
Authority: CN
Inventors: 俞凯
Original assignee: Ningbo Jiju Surface Treatment Technology Co ltd
Current assignee: Ningbo Jiju Surface Treatment Technology Co ltd
Priority date: 2023-06-08
Filing date: 2023-06-08
Publication date: 2023-11-14
Anticipated expiration: 2033-06-08

Abstract

The utility model belongs to the technical field of galvanization devices, in particular to a non-standard part surface pinmark control galvanization device, which aims at the problems that smoke generated in galvanization of a part is extracted through a fan and a smoke suction cover in the existing device, harmful gas remains in the smoke and is easy to damage the side environment after being discharged to the outside, and personal safety of workers is also endangered.

Description

Non-standard part surface feather mark control galvanization device

Technical Field

The utility model relates to the technical field of galvanization devices, in particular to a non-standard part surface plume control galvanization device.

Background

Nonstandard parts are nonstandard parts, and the nonstandard parts are mainly other parts which are freely controlled by enterprises and are out of relevant parameter regulations without strict standard specifications defined by the country. Non-standard parts are of many varieties and currently have no very standardized classification.

Through retrieving, the patent of bulletin number CN211665161U discloses an auto parts hot dip galvanizing device, including the main tank body, main tank body upper end one side is equipped with the pillar, pillar top horizontally connected has the fixed plate, the one end that the pillar was kept away from to the fixed plate is connected with the smoke hood, the air suction pipeline is installed to the top of smoke hood, and be close to the one end of smoke hood in the air suction pipeline inside is equipped with the air discharge fan, the inside net and the filter screen of placing that are equipped with of main tank body, place net and filter screen parallel arrangement, and link together at left and right sides both ends, the inside left and right sides of main tank body is provided with the spout, the slider sets up in the spout, and can slide from top to bottom, main tank body front side is equipped with fixed box, the inside horizontal fixedly connected with electric telescopic handle of fixed box, the other end of electric telescopic handle is connected with the push pedal. The hot galvanizing device for the automobile parts is simple and reasonable in structure, novel in arrangement and simple to operate, effectively improves the hot galvanizing efficiency of the automobile parts, and has higher practical value.

However, the technical scheme has the following problems: the device draws the flue gas that produces when galvanized through fan and smoke hood to the part, and in discharging to the external world, because remain harmful gas in the flue gas, discharge and cause the destruction to the side environment after the external world easily, also can produce harm to staff's personal safety.

In view of the above, the present disclosure proposes a non-standard part surface mark control galvanization device for solving the above-mentioned problems.

Disclosure of Invention

The utility model provides a non-standard part surface pinmark control galvanization device, which solves the problems that in the prior art, the device extracts smoke generated when parts are galvanized through a fan and a smoke suction cover, and after the smoke is discharged to the outside, harmful gas remains in the smoke, the smoke is easy to damage the edge raising environment after being discharged to the outside, and the personal safety of workers is also damaged.

The utility model provides the following technical scheme:

a non-standard part surface plume control galvanization device, comprising:

the box body and the collecting box are opened at the top, triangular blocks are arranged in the collecting box, rectangular notches are formed in the tops of the inner walls of the two sides of the box body, rectangular holes for taking out products and waste materials conveniently are formed in the front side of the box body, a collecting plate and a second filter screen are arranged in the box body, and the rear side of the collecting box is fixedly connected with the front side of the box body;

the air suction mechanism is arranged on one side of the box body and used for absorbing the smoke in the box body;

the lifting mechanism is arranged on the box body and used for lifting the collecting plate and the second filter screen;

and the shielding assembly is arranged between the collecting box and the box body and used for preventing the non-galvanized product from moving into the collecting box.

In a possible design, the mechanism of breathing in includes an electric telescopic handle, a support, roof, a filter screen, induced draft hood and fan, the rear side fixed connection of a support and box, the top of a support and the stiff end fixed connection of an electric telescopic handle, the flexible end of an electric telescopic handle and the connecting block bottom fixed connection that the roof rear side set up, the roof is hollow structure, the filter screen is the active carbon material for the inner wall of roof is connected with a filter screen with bolt fixedly, the connecting pipe fixed connection that the bottom and the induced draft hood top set up of roof, the bottom inner wall of induced draft hood and the outside fixed connection of fan, the fan is located the box directly over.

In a possible design, elevating system includes two No. two electric telescopic handle, two No. two supports and two link, two the link all sets up to the L shape, two the bottom of link agrees with the rectangle breach at box top, two the side that the link bottom is close to respectively with collecting plate and No. two filter screen's both sides interconnect, collecting plate and No. two filter screen's both sides respectively with the inner wall sliding connection of box, collecting plate is the slope setting, two the side that No. two supports are close to each other respectively with the both sides fixed connection of box, two No. two electric telescopic handle's stiff end respectively with the top fixed connection of two No. two supports, two No. two electric telescopic handle's flexible end respectively with the bottom opposite side fixed connection of two link.

In one possible design, the shielding assembly comprises a baffle and a baffle frame, one side of the baffle frame is fixedly connected with the front side of the box body, the outer side of the baffle is slidably connected with the inner wall of the baffle frame, the top of the baffle is connected with a pulling plate, the bottom of the front side of the baffle is fixedly connected with a limiting block, and the baffle is positioned on the front side of the rectangular hole of the front side of the box body.

In one possible design, a placing cylinder is fixedly connected to one side of the box body, a fixing column is placed in the placing cylinder, a fixing groove is formed in one side of the top of the baffle frame, and the fixing groove is mutually matched with the fixing column.

In one possible design, the front side of the collecting box is fixedly connected with a finishing machine, and the top of the finishing machine is provided with a baffle cover.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model as claimed.

In the utility model, when the baffle is pulled up, the fixed column is taken out from the placing cylinder and is erected in the fixed groove, so that the baffle can be supported by the fixed column, the labor amount of lifting the baffle by hands all the time is reduced, the part is convenient to move into the collecting box from the rectangular hole, then the surface of the part is flattened by the finishing machine at the front side of the collecting box, the flatness and flatness of the part are improved, the machine is controlled by the computing program in the finishing machine, the feather mark in the processing process is controlled, and the quality of the part is further improved;

according to the utility model, the air suction and lifting mechanism and the shielding assembly are arranged on the device, so that harmful gas generated in the galvanizing process can be filtered through the active carbon on the first filter screen when the parts are galvanized, the damage to the surrounding environment is reduced, the personal safety of workers is ensured, the parts can be automatically taken out when the parts are required to be taken out, the obliquely arranged collecting plate is convenient for the parts to move from the box body into the collecting box, the parts are conveniently collected, and meanwhile, when the parts are galvanized, the non-galvanized parts can be prevented from falling into the collecting box, the heat loss in the box body can be reduced, the box body temperature is ensured, and the energy is further saved.

Drawings

Fig. 1 is a schematic diagram of a front view structure of a non-standard part surface plume control galvanization device according to an embodiment of the present utility model;

fig. 2 is a schematic diagram of a rear view structure of a non-standard part surface plume control galvanization device according to an embodiment of the present utility model;

FIG. 3 is an enlarged schematic cross-sectional view of a lifting structure of a non-standard part surface plume control galvanization device according to an embodiment of the present utility model;

fig. 4 is an open schematic diagram of a shielding structure of a non-standard part surface plume control galvanizing device according to an embodiment of the present utility model.

Reference numerals:

1. a case; 2. a top plate; 3. a first filter screen; 4. an air suction cover; 5. a baffle; 6. a collection box; 7. a blocking cover; 8. a finishing machine; 9. a first electric telescopic rod; 10. a first bracket; 11. a fan; 12. a second electric telescopic rod; 13. a connecting frame; 14. a second bracket; 15. a collection plate; 16. a second filter screen; 17. a fixing groove; 18. a blocking frame; 19. placing a cylinder; 20. and fixing the column.

Detailed Description

Embodiments of the present utility model will be described below with reference to the accompanying drawings in the embodiments of the present utility model.

In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled" and "mounted" should be interpreted broadly, and for example, "coupled" may or may not be detachably coupled; may be directly connected or indirectly connected through an intermediate medium. In addition, "communication" may be direct communication or may be indirect communication through an intermediary. Wherein, "fixed" means that the relative positional relationship is not changed after being connected to each other. References to orientation terms, such as "inner", "outer", "top", "bottom", etc., in the embodiments of the present utility model are merely to refer to the orientation of the drawings and, therefore, the use of orientation terms is intended to better and more clearly illustrate and understand the embodiments of the present utility model, rather than to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the embodiments of the present utility model.

In embodiments of the present utility model, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.

In the embodiment of the present utility model, "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.

Reference in the specification to "one embodiment" or "some embodiments" or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the utility model. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless expressly specified otherwise.

Example 1

Referring to fig. 1 to 4, a galvanization apparatus includes:

the box body 1 and the collecting box 6 are opened at the top parts of the box body 1 and the collecting box 6, triangular blocks are arranged in the collecting box 6, rectangular notches are formed in the tops of the inner walls of the two sides of the box body 1, rectangular holes for taking out products and waste materials conveniently are formed in the front side of the box body 1, a collecting plate 15 and a second filter screen 16 are arranged in the box body 1, and the rear side of the collecting box 6 is fixedly connected with the front side of the box body 1;

the air suction mechanism is arranged on one side of the box body 1 and used for absorbing the smoke in the box body 1;

the lifting mechanism is arranged on the box body 1 and used for lifting the collecting plate 15 and the second filter screen 16;

a shielding assembly is provided between the collection box 6 and the box body 1 for preventing non-galvanised product from moving into the collection box 6.

Set up on the device and inhale and elevating system to and shelter from the subassembly for when the part galvanization, can filter the harmful gas that the in-process of galvanization produced through the active carbon on the filter screen 3, reduce the harm to surrounding environment, guarantee staff's personal safety, also make when needs take out the part, can take out the part automatically, the collecting plate 15 of slope setting, make things convenient for the part to follow in the box 1 removes collecting box 6, and then conveniently collect the part, when galvanization to the part simultaneously, can prevent that the part that does not galvanize from falling into collecting box 6, also can reduce the heat loss in the box 1, guarantee box 1 temperature, and then the energy saving.

Referring to fig. 1-2, the air suction mechanism comprises an electric telescopic rod 9, a bracket 10, a top plate 2, a filter screen 3, an air suction cover 4 and a fan 11, wherein one side of the bracket 10 is fixedly connected with the rear side of the box body 1, the top of the bracket 10 is fixedly connected with the fixed end of the electric telescopic rod 9, the telescopic end of the electric telescopic rod 9 is fixedly connected with the bottom of a connecting block arranged on the rear side of the top plate 2, the top plate 2 is of a hollow structure, the inner wall of the top plate 2 is fixedly connected with the filter screen 3 by bolts, the filter screen 3 is made of activated carbon, the bottom of the top plate 2 is fixedly connected with a connecting pipe arranged on the top of the air suction cover 4, the bottom inner wall of the air suction cover 4 is fixedly connected with the outer side of the fan 11, and the fan 11 is positioned right above the box body 1.

The non-standard part that will plate zinc is placed on the collecting plate 15 in box 1, then plate zinc to the part, when the part zinc plating, the flexible end of electric telescopic handle 9 drives roof 2 and induced draft cover 4 and removes the top of box 1, then fan 11 absorbs the flue gas in the box 1, filter through filter screen 3 on roof 2 for when the part zinc plating, can filter the harmful gas that the in-process of galvanizing produced through the active carbon on filter screen 3, reduce the harm to surrounding environment, guarantee staff's personal safety.

Referring to fig. 1-3, the lifting mechanism comprises two electric telescopic rods 12, two brackets 14 and two connecting frames 13, wherein the two connecting frames 13 are all L-shaped, the bottoms of the two connecting frames 13 are matched with rectangular notches at the top of the box body 1, one sides, close to the bottoms, of the two connecting frames 13 are respectively connected with two sides of a collecting plate 15 and a filter screen 16, two sides of the collecting plate 15 and the filter screen 16 are respectively connected with the inner wall of the box body 1 in a sliding manner, the collecting plate 15 is obliquely arranged, one sides, close to the two brackets 14, of the two brackets 14 are respectively fixedly connected with two sides of the box body 1, fixed ends of the two electric telescopic rods 12 are respectively fixedly connected with the tops of the two brackets 14, and telescopic ends of the two electric telescopic rods 12 are respectively fixedly connected with the other sides of the bottoms of the two connecting frames 13.

After the part galvanization is completed, the second electric telescopic rod 12 is driven, the telescopic end of the second electric telescopic rod 12 is lifted through the connecting frame 13, the collecting plate 15 and the second filter screen 16 are lifted, and the galvanized part is poured into the collecting box 6 through the rectangular hole, so that the part can be automatically taken out when the part is required to be taken out, and the obliquely arranged collecting plate 15 is convenient for the part to move from the box body 1 into the collecting box 6, and further the part is convenient to collect.

Referring to fig. 1, 2 and 4, the shielding assembly comprises a baffle 5 and a baffle frame 18, one side of the baffle frame 18 is fixedly connected with the front side of the box body 1, the outer side of the baffle 5 is slidably connected with the inner wall of the baffle frame 18, the top of the baffle 5 is connected with a pulling plate, the bottom of the front side of the baffle 5 is fixedly connected with a limiting block, and the baffle 5 is positioned on the front side of a rectangular hole of the front side of the box body 1.

When collecting the spare part, pulling arm-tie, arm-tie drive baffle 5 slides from keeping off frame 18, and then opens the rectangular hole for when galvanization to the spare part, can prevent that the part that does not galvanize from falling into collecting box 6 like this, also can reduce the heat dissipation in the box 1, guarantee box 1 temperature, and then the energy saving.

The utility model can be used in the technical field of galvanization for controlling the surface feathers of nonstandard parts, and can also be used in other fields suitable for the utility model.

Example 2

Referring to fig. 1-4, a non-standard part surface plume control galvanization apparatus includes:

Referring to fig. 4, a placement barrel 19 is fixedly connected to one side of the case 1, a fixing column 20 is placed in the placement barrel 19, a fixing groove 17 is formed in one side of the top of the baffle frame 18, and the fixing groove 17 and the fixing column 20 are mutually matched.

When the baffle 5 is pulled up, the fixed column 20 is taken out from the placing cylinder 19 and is erected in the fixed groove 17, so that the baffle 5 can be supported by the fixed column 20, the labor amount of hands for lifting the baffle 5 all the time is reduced, and parts can be conveniently moved from the rectangular hole to the collecting box 6.

Referring to fig. 1, a finishing machine 8 is fixedly connected to the front side of the collection box 6, and a blocking cover 7 is provided on the top of the finishing machine 8.

The surface of the part is flattened by a finishing machine 8 on the front side of the collecting box 6, so that the flatness and flatness of the part are improved, and the machine is controlled by a calculation program in the finishing machine 8 to control the feathering in the processing process, so that the quality of the part is improved.

However, as well known to those skilled in the art, the working principles and wiring methods of the first electric telescopic rod 9 and the second electric telescopic rod 12 are common, and they are all conventional means or common knowledge, and will not be described herein in detail, and those skilled in the art can perform any optional matching according to their needs or convenience.

The working principle and the using flow of the technical scheme are as follows: when the device is specifically used, nonstandard parts needing galvanizing are placed on the collecting plate 15 in the box body 1, then the parts are galvanized, when the parts are galvanized, the telescopic ends of the first electric telescopic rods 9 drive the top plate 2 and the air suction cover 4 to move to the top of the box body 1, then the fan 11 sucks smoke in the box body 1, and the smoke is filtered through the first filter screen 3 on the top plate 2, so that harmful gas generated in the galvanizing process can be filtered through active carbon on the first filter screen 3 when the parts are galvanized, the damage to the surrounding environment is reduced, the personal safety of staff is ensured, after the parts are galvanized, the telescopic ends of the second electric telescopic rods 12 are driven to ascend through the connecting frame 13, the collecting plate 15 and the second filter screen 16 are lifted, and the galvanized parts are poured into the collecting box 6 through rectangular holes, so that when the parts are required to be taken out, the collecting plate 15 which is obliquely arranged is convenient for the parts to move from the box body 1 into the collecting box 6, and further, the parts are convenient to collect, when the parts are collected, the pulling plate is pulled, the pulling plate drives the baffle plate 5 to slide from the baffle frame 18, and further, the rectangular hole is opened, thus, when the parts are galvanized, the non-galvanized parts can be prevented from falling into the collecting box 6, the heat dissipation in the box body 1 can be reduced, the temperature of the box body 1 is ensured, and further, the energy is saved, when the baffle plate 5 is pulled up, the fixing column 20 is taken out from the placing cylinder 19, and is erected in the fixing groove 17, thus, the baffle plate 5 can be supported by the fixing column 20, further, the labor amount of lifting the baffle plate 5 by hands is reduced, the parts are also convenient to move from the rectangular hole into the collecting box 6, and then pass through the finishing machine 8 at the front side of the collecting box 6, the surface of the part is flattened to improve the flatness and flatness of the part, the machine is controlled by a computing program in the finishing machine 8 to control the feathering in the processing process, so as to improve the quality of the part, and the working principle of the computing program in the finishing machine 8 is the same as that of the feathering control device in the bulletin No. CN115082488B and is described in detail in a comparison document, so that the description is not repeated herein, wherein the finishing machine 8 is in the prior art, and the model is ZDPD400.

The present utility model is not limited to the above embodiments, and any person skilled in the art can easily think about the changes or substitutions within the technical scope of the present utility model, and the changes or substitutions are intended to be covered by the scope of the present utility model; embodiments of the utility model and features of the embodiments may be combined with each other without conflict. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.

Claims

1. The utility model provides a non-standard part surface plume control galvanization device which characterized in that includes:

the novel garbage collection box comprises a box body (1) and a collection box (6), wherein the tops of the box body (1) and the collection box (6) are both open, triangular blocks are arranged in the collection box (6), rectangular notches are formed in the tops of the inner walls of the two sides of the box body (1), rectangular holes for taking out products and wastes are formed in the front side of the box body (1), a collection plate (15) and a second filter screen (16) are arranged in the box body (1), and the rear side of the collection box (6) is fixedly connected with the front side of the box body (1);

the air suction mechanism is arranged on one side of the box body (1) and used for absorbing smoke in the box body (1);

the lifting mechanism is arranged on the box body (1) and used for lifting the collecting plate (15) and the second filter screen (16);

and the shielding assembly is arranged between the collecting box (6) and the box body (1) and used for preventing the non-galvanized product from moving into the collecting box (6).

2. The non-standard part surface feather mark control galvanizing device according to claim 1, wherein the air suction mechanism comprises a first electric telescopic rod (9), a first support (10), a top plate (2), a first filter screen (3), an air suction cover (4) and a fan (11), one side of the first support (10) is fixedly connected with the rear side of the box body (1), the top of the first support (10) is fixedly connected with the fixed end of the first electric telescopic rod (9), the telescopic end of the first electric telescopic rod (9) is fixedly connected with the bottom of a connecting block arranged on the rear side of the top plate (2), the top plate (2) is of a hollow structure, the inner wall of the top plate (2) is fixedly connected with a first filter screen (3) through bolts, the bottom of the top plate (2) is fixedly connected with a connecting pipe arranged on the top of the air suction cover (4), the bottom inner wall of the air suction cover (4) is fixedly connected with the outer side of the fan (11), and the fan (11) is located right above the box body (1).

3. The non-standard part surface feather mark control galvanizing device according to claim 1, wherein the lifting mechanism comprises two electric telescopic rods (12), two brackets (14) and two connecting frames (13), the two connecting frames (13) are all arranged in an L shape, the bottoms of the two connecting frames (13) are matched with rectangular notches at the tops of the boxes (1), one sides, close to the bottoms, of the two connecting frames (13) are respectively connected with two sides of a collecting plate (15) and a filter screen (16), two sides of the collecting plate (15) and the filter screen (16) are respectively connected with the inner wall of the box (1) in a sliding mode, the collecting plate (15) is in an inclined mode, one sides, close to the two brackets (14), of the two electric telescopic rods (12) are respectively fixedly connected with the two sides of the box (1), the fixed ends of the two electric telescopic rods (12) are respectively connected with the tops of the two brackets (14), and the two electric telescopic rods (12) are respectively connected with the bottoms of the two brackets (13).

4. The non-standard part surface pinmark control galvanizing device according to claim 1, characterized in that the shielding component comprises a baffle plate (5) and a baffle frame (18), one side of the baffle frame (18) is fixedly connected with the front side of the box body (1), the outer side of the baffle plate (5) is slidably connected with the inner wall of the baffle frame (18), the top of the baffle plate (5) is connected with a pull plate, the bottom of the front side of the baffle plate (5) is fixedly connected with a limiting block, and the baffle plate (5) is positioned on the front side of a rectangular hole on the front side of the box body (1).

5. The non-standard part surface pinmark control galvanizing device according to claim 4, wherein one side of the box body (1) is fixedly connected with a placing cylinder (19), a fixing column (20) is placed in the placing cylinder (19), a fixing groove (17) is formed in one side of the top of the baffle frame (18), and the fixing groove (17) and the fixing column (20) are mutually matched.

6. The non-standard part surface plume control galvanizing device according to claim 1, wherein the front side of the collecting box (6) is fixedly connected with a finishing machine (8), and a baffle cover (7) is arranged at the top of the finishing machine (8).