CN220008504U - Outside-mold overturning and separating device for solid silica gel product - Google Patents
Outside-mold overturning and separating device for solid silica gel product Download PDFInfo
- Publication number
- CN220008504U CN220008504U CN202223260142.0U CN202223260142U CN220008504U CN 220008504 U CN220008504 U CN 220008504U CN 202223260142 U CN202223260142 U CN 202223260142U CN 220008504 U CN220008504 U CN 220008504U
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- Prior art keywords
- silica gel
- solid silica
- mold
- flop
- flip
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- 239000007787 solid Substances 0.000 title claims abstract description 83
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 239000000741 silica gel Substances 0.000 title claims abstract description 80
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 230000007306 turnover Effects 0.000 claims abstract description 40
- 238000000926 separation method Methods 0.000 claims description 7
- 230000011664 signaling Effects 0.000 claims 1
- 229940024463 silicone emollient and protective product Drugs 0.000 claims 1
- 238000007664 blowing Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000036541 health Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Silicon Compounds (AREA)
Abstract
The utility model relates to an out-mold overturning and separating device for solid silica gel products, which is used for separating the solid silica gel products from a solid silica gel mold, and comprises a middle plate overturning mechanism (1) for driving the solid silica gel mold to overturn 180 degrees, an ejection mechanism (3) for ejecting the solid silica gel products in the solid silica gel mold, and a top plate overturning mechanism (2) for driving the ejection mechanism (3) to overturn 90 degrees to the position above the solid silica gel mold; the middle plate turnover mechanism (1) is connected with the solid silica gel mold; the top plate overturning mechanism (2) is connected with the ejection mechanism (3); the ejection mechanism (3) corresponds to the solid silica gel mold. Compared with the prior art, the utility model has the advantages of high efficiency, high quality, time and labor saving and the like.
Description
Technical Field
The utility model relates to an out-mold overturning and separating device, in particular to an out-mold overturning and separating device for a solid silica gel product.
Background
The solid silica gel product is a solid, free of fluidity and transparent environment-friendly material, and is generally used in the aspects of articles for daily use, industrial sundries, automobile accessories and the like. The raw materials of the solid silica gel product are mainly solid raw materials, and during processing, a solid silica gel mold is used for placing sizing materials on a flat vulcanizing machine for compression molding at high temperature to obtain the product, and demolding treatment is needed after the product is molded.
Most of the prior art is manually demoulded, the mode needs a plurality of operators to work, products are manually separated and trimmed, the time consumption on tearing the flash is extremely long, and the product hole is easily broken due to misoperation, so that the efficiency is low, the cost is high, and the time consumption is long.
Another way of demolding is to perform product demolding by blowing the product by means of an air gun, but this method also has the following drawbacks: 1) The product blowing time is long, the workload is large, the solid silica gel mold is easy to cool, and the electricity and time are consumed; 2) For solid silica gel products with high packing force, demolding cannot be completed; 3) The scraps can fly transversely in the blowing process, so that the environment is polluted and the health is endangered; 4) The molds are manually conveyed to the tabletop for processing, and two molds are needed, so that the period is not influenced after alternate production, and the process is labor-consuming.
Therefore, how to realize the demolding of the solid silica gel product with high efficiency, high quality, time saving, labor saving, environmental protection and health becomes the technical problem to be solved.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an out-mold overturning and separating device for a solid silica gel product.
The aim of the utility model can be achieved by the following technical scheme:
an out-mold overturning and separating device for solid silica gel products is used for separating the solid silica gel products from solid silica gel molds, and comprises a middle plate overturning mechanism for driving the solid silica gel molds to overturn 180 degrees, an ejection mechanism for ejecting the solid silica gel products in the solid silica gel molds and a top plate overturning mechanism for driving the ejection mechanism to overturn 90 degrees to above the solid silica gel molds; the middle plate turnover mechanism is connected with the solid silica gel mold; the top plate overturning mechanism is connected with the ejection mechanism; the ejection mechanism corresponds to the solid silica gel mold.
Further, the middle plate turnover mechanism is connected with the solid silica gel mold through a fixed rod.
Further, the two fixing rods are symmetrically arranged on the middle plate turnover mechanism; the fixing rod is a telescopic fixing rod.
Further, the device also comprises a locking mechanism for locking after the ejection mechanism is turned 90 degrees.
Further, the lower surface of the ejection mechanism is provided with a fixed column for locking with the locking mechanism.
Further, the device also comprises two servo motors which are respectively used for driving the middle plate turnover mechanism and the top plate turnover mechanism to turn.
Further, the upper surface of the ejection mechanism is provided with an air cylinder for controlling the ejection mechanism to complete the ejection action.
Further, the device also comprises a collecting box for collecting the ejected solid silica gel product.
Further, the collecting box is of a hollow structure; the middle plate turnover mechanism is turned 180 degrees and then is arranged above the collecting box.
Further, the device also comprises an inductor for sending out a signal to control the overturning of the middle plate overturning mechanism and the top plate overturning mechanism.
Compared with the prior art, the utility model has the following beneficial effects:
1. the utility model uses the cooperation between the two turnover mechanisms to realize the automatic separation of the solid silica gel products from the solid silica gel mold, is basically applicable to all solid silica gel products, has simple operation, reduces manual operation, lowers cost and improves production efficiency.
2. The utility model has the advantages of rapid demoulding, no temperature reduction, energy conservation, no dust generation, environmental protection and health.
3. The ejection mechanism corresponds to the solid silica gel mold, ensures the ejection consistency and improves the quality of products.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of an ejector mechanism according to the present utility model;
FIG. 3 is a schematic view of a securing lever according to the present utility model;
fig. 4 is a schematic view of a solid silica gel mold according to the present utility model.
The reference numerals in the figures are:
1. the device comprises a middle plate turnover mechanism, a top plate turnover mechanism, an ejection mechanism, a locking mechanism, a cylinder, a servo motor, a fixed rod, a collecting box and a collecting box.
Detailed Description
The utility model will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present utility model, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present utility model is not limited to the following examples.
Examples
The solid silica gel is an environment-friendly material commonly used in the aspects of articles for daily use, industrial sundries, auto parts and the like, demolding and separation treatment is needed after the solid silica gel mold survives to be molded, the existing solid silica gel mold is mostly manually subjected to demolding operation, a plurality of operators are needed to work in the mode to manually separate and trim products, the time consumption on tearing edges is extremely long, and the product hole is easily broken due to misoperation, so that the efficiency is low, the cost is high, and the time consumption is long.
The other demolding mode is to perform product demolding through blowing products by an air gun, but the method also has the advantages of long product blowing time, large workload, easiness in cooling the solid silica gel mold and time consumption, and incapability of demolding for solid silica gel products with large packing force, capability of causing scraps to fly transversely in the blowing process, environmental pollution and health hazard, and meanwhile, the need of manually carrying the mold to a tabletop for processing, need of two molds, and alternate production does not affect the period and is labor-consuming.
As shown in fig. 1 to 4, an out-mold turnover and separation device of a solid silica gel product is used for separating the solid silica gel product from a solid silica gel mold, and comprises a middle plate turnover mechanism 1, a top plate turnover mechanism 2, an ejection mechanism 3, a locking mechanism 4, a cylinder 5, a servo motor 6 and a fixed rod 7; the middle plate turnover mechanism 1 is connected with the solid silica gel mold through a fixing rod 7 and is used for driving the solid silica gel mold to turn over 180 degrees; the two fixing rods 7 are symmetrically arranged on the middle plate turnover mechanism 1; the fixing rod 7 is a telescopic fixing rod; the top plate turnover mechanism 2 is connected with the ejection mechanism 3 and is used for driving the ejection mechanism 3 to turn over by 90 degrees to the position above the solid silica gel mold; the lower surface of the ejection mechanism 3 is provided with a fixed column which is used for locking the ejection mechanism 3 with the locking mechanism 4 after the ejection mechanism 3 is turned over for 90 degrees; the ejection mechanism 3 corresponds to the solid silica gel mold and is used for ejecting solid silica gel products in the solid silica gel mold; the upper surface of the ejection mechanism 3 is provided with a cylinder 5 for controlling the ejection mechanism 3 to finish ejection; the two servo motors 6 are respectively used for driving the middle plate turnover mechanism 1 and the top plate turnover mechanism 2 to turn over; the device also comprises a collecting box 8 and an inductor; the collecting box 8 is a hollow collecting box and is used for collecting the ejected solid silica gel products; the middle plate turnover mechanism 1 is turned 180 degrees and then is arranged above the collection box 8; the sensor device is used for sending out signals to control the middle plate turnover mechanism 1 and the top plate turnover mechanism 2 to turn over.
The working principle of the utility model is as follows:
1) Starting the device, and inserting and fixing the solid silica gel mold which has just finished forming the solid silica gel product by the fixing rod 7;
2) The sensor sends out a control signal, and the servo motor 6 drives the middle plate turnover mechanism 1 to turn over 180 degrees, so that the solid silica gel mold is driven to turn over 180 degrees and is arranged above the collecting box 8;
3) The sensor sends out a control signal, and the servo motor 6 drives the top plate turnover mechanism to turn over 90 degrees, so that the ejection mechanism 3 is driven to turn over to align above the solid silica gel mold, and the locking mechanism 4 completes locking;
4) The cylinder 5 runs to finish ejection, so that the solid silica gel product is separated from the solid silica gel mold and falls into the lower collecting box 8;
5) After the device is ejected, the locking mechanism 4 is unlocked, the ejection mechanism 3 is driven to return by the top plate turnover mechanism, the solid silica gel mold is driven to return by the middle plate turnover mechanism 1, and the fixing rod 7 is retracted from the solid silica gel mold to wait for the next separation operation.
The utility model uses the cooperation between the two turnover mechanisms to realize the automatic separation of the solid silica gel products from the solid silica gel mold, is basically applicable to all solid silica gel products, has simple operation, reduces manual operation, lowers cost and improves production efficiency; the utility model has rapid demoulding, can avoid cooling, saves energy, has no dust generation, and is environment-friendly and healthy; the ejection mechanism corresponds to the solid silica gel mold, so that the ejection consistency is ensured, and the quality of the product is improved.
The foregoing describes in detail preferred embodiments of the present utility model. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the utility model by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.
Claims (10)
1. The device is used for separating the solid silica gel product from the solid silica gel mold and is characterized by comprising a middle plate turnover mechanism (1) for driving the solid silica gel mold to turn 180 degrees, an ejection mechanism (3) for ejecting the solid silica gel product in the solid silica gel mold and a top plate turnover mechanism (2) for driving the ejection mechanism (3) to turn 90 degrees to above the solid silica gel mold; the middle plate turnover mechanism (1) is connected with the solid silica gel mold; the top plate overturning mechanism (2) is connected with the ejection mechanism (3); the ejection mechanism (3) corresponds to the solid silica gel mold.
2. The out-mold overturning and separating device for the solid silica gel product according to claim 1, wherein the middle plate overturning mechanism (1) is connected with the solid silica gel mold through a fixed rod (7).
3. The out-mold turnover separating device of solid silica gel product according to claim 2, wherein the number of the fixing rods (7) is two, and the fixing rods are symmetrically arranged on the middle plate turnover mechanism (1); the fixing rod (7) is a telescopic fixing rod.
4. An out-mold flip-flop separator for solid silicone products according to claim 2, characterized in that said device further comprises a locking mechanism (4) for locking the ejector mechanism (3) after 90 degrees of flip-flop.
5. The out-mold flip-flop separation device of solid silica gel product of claim 4, wherein said ejector mechanism (3) has a fixing post on its lower surface for locking with the locking mechanism (4).
6. The out-mold turning and separating device for solid silica gel products according to claim 1, further comprising two servo motors (6) for driving the middle plate turning mechanism (1) and the top plate turning mechanism (2) to turn respectively.
7. The out-mold overturning and separating device for the solid silica gel product according to claim 1, wherein the upper surface of the ejection mechanism (3) is provided with a cylinder (5) for controlling the ejection mechanism (3) to complete ejection.
8. An out-mold flip-flop separator device for solid silica gel products according to claim 1, characterized in that said device further comprises a collecting box (8) for collecting the ejected solid silica gel products.
9. The out-mold flip-flop separation device of solid silica gel products according to claim 8, wherein said collection box (8) is a hollow structure collection box; the middle plate turnover mechanism (1) is turned 180 degrees and then is arranged above the collection box (8).
10. An out-mold flip-flop separator for solid silica gel products according to claim 1, characterized in that said device further comprises an inductor for signaling the flip-flop of the middle plate flip-flop (1) and the top plate flip-flop (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223260142.0U CN220008504U (en) | 2022-12-06 | 2022-12-06 | Outside-mold overturning and separating device for solid silica gel product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223260142.0U CN220008504U (en) | 2022-12-06 | 2022-12-06 | Outside-mold overturning and separating device for solid silica gel product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220008504U true CN220008504U (en) | 2023-11-14 |
Family
ID=88683363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223260142.0U Active CN220008504U (en) | 2022-12-06 | 2022-12-06 | Outside-mold overturning and separating device for solid silica gel product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220008504U (en) |
-
2022
- 2022-12-06 CN CN202223260142.0U patent/CN220008504U/en active Active
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