CN220006470U - Synchronous and coordinated multi-station smoke treatment device for welding robot - Google Patents
Synchronous and coordinated multi-station smoke treatment device for welding robot Download PDFInfo
- Publication number
- CN220006470U CN220006470U CN202320966151.7U CN202320966151U CN220006470U CN 220006470 U CN220006470 U CN 220006470U CN 202320966151 U CN202320966151 U CN 202320966151U CN 220006470 U CN220006470 U CN 220006470U
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- China
- Prior art keywords
- welding robot
- treatment device
- main part
- main body
- smoke
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- 238000003466 welding Methods 0.000 title claims abstract description 70
- 239000000779 smoke Substances 0.000 title claims abstract description 60
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 12
- 239000003517 fume Substances 0.000 claims description 21
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 13
- 239000003546 flue gas Substances 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 239000003496 welding fume Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Abstract
The utility model relates to a multi-station smoke treatment device for a welding robot, which comprises a support main body, wherein a movable main body is movably arranged on the upper side of the support main body, the movable main body is connected with the smoke treatment device through a pipe, a transverse mounting plate is arranged on the upper side of the support main body and close to the upper side of the movable main body, a mounting base is arranged on the front side of the transverse mounting plate, a driving main body is arranged at the lower end of the mounting base, the driving main body is connected with the movable main body through a connecting piece, a station is arranged on the front side of the support main body, two stations are arranged on the rear side of the support main body, the welding robot can work in a switching mode between the station and the station, and synchronous and coordinated movement of the welding robot and the movable main body can be realized through a PLC control box. The utility model solves the problem of large cost investment caused by a method of independently installing a smoke treatment device at one station, thereby improving the applicability of the device, being capable of meeting the requirement of multi-station smoke treatment and effectively avoiding the situation that the smoke is diffused to the periphery.
Description
Technical Field
The utility model relates to the technical field of welding fume treatment of robots, in particular to a fume treatment device capable of synchronously coordinating multiple stations of a welding robot.
Background
With the development of technology, welding robots are adopted to work for welding in various large-scale factories, medium-scale factories and small-scale factories, and the welding robots not only improve the labor productivity, but also improve the labor intensity of workers, and can work under harmful environments.
The welding robot mainly comprises a robot body and a control cabinet (hardware and software), wherein the robot body and the control cabinet are respectively provided with a welding device. The welding equipment is exemplified by arc welding and spot welding, and is composed of a welding power supply (including a control system thereof), a wire feeder (arc welding), a welding gun (clamp) and the like, a large amount of choking gas is generated during welding, the gas is treated by using a gas treatment device, the gas is mainly sucked into the treatment device by a fan through the gas treatment device, and the gas is adsorbed and filtered by each filter assembly to reach the emission standard and then is discharged into the atmosphere, but the gas treatment device of the existing welding robot has certain problems:
1. the use that can't satisfy the multistation welding simultaneously has reduced the suitability of device, installs a flue gas processing apparatus on the current station, though also has the installation smoke mouth, but under the circumstances of multistation, two smoke mouthfuls are connected to a flue gas processing apparatus simultaneously in, and the suction of smoke mouth is weaker, although also can inhale the flue gas but can't guarantee that the flue gas is inhaled by flue gas processing apparatus completely, if all be equipped with a flue gas processing apparatus input big on every station, also have to install the flue gas smoke mouth on the welding head, nevertheless this kind of mode also can't satisfy the flue gas and absorb completely, because the smoke mouth still has longer distance from the solder joint.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a multi-station smoke treatment device for a welding robot, which can be synchronously coordinated, and solves the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a but synchronous coordination's welding robot multistation is with flue gas processing apparatus, including supporting the main part, remove the main part, the drive main part, welding robot and PLC control box, supporting main part upside movable mounting has the main part that removes, it is connected with flue gas processing apparatus through the pipe to remove the main part, the horizontal mounting panel is installed to the top that the main part upside is close to the main part that removes, the installation base is installed to horizontal mounting panel front side, the drive main part is installed to the installation base lower extreme, the drive main part passes through the connecting piece and is connected with the main part that removes, the main part front side that supports is equipped with a station, the main part rear side that supports is equipped with two stations, welding robot can change work between a station and two stations, welding robot and main part that removes can realize synchronous coordination through the PLC control box and remove, welding robot top is covered by the main part that removes.
Through above-mentioned technical scheme, further, the support main body includes the upside mounting panel, and the upside mounting panel side is seted up flutedly, the upper end at the upside mounting panel is installed to the horizontal mounting panel.
Further, the support main body further comprises a support plate, the upper end of the support plate is provided with a mounting plate, and the upper side mounting plate is arranged at the upper end of the mounting plate.
As a preferred technical scheme, remove the main part and include the installing frame and install the smoking cover shell in the installing frame upper end, install installing frame upper end rear side, the mount pad is all installed to the installing frame both sides, and the pulley is installed to the mount pad upper end, pulley movable mounting at the recess, and the division board is installed through the stationary blade to the installing frame peripheral surface.
Further, through holes are formed in the upper end of the smoke suction cover shell at equal intervals, smoke suction pipes are mounted at the upper ends of the through holes, two groups of smoke suction pipes are connected with three pipes, and the three pipes are connected to the upper end of the smoke treatment device through pipes.
As a preferable technical scheme, a baffle is arranged at the lower end of the smoke suction cover shell, and a space is reserved between the baffle and the bottom of the smoke suction cover shell.
Further, the welding robot is located at the inner side of the supporting body, a PLC control box is arranged on the right side of the welding robot, and the PLC control box can control the welding robot and the driving body.
Compared with the prior art, the utility model provides the multi-station smoke treatment device for the welding robot, which has the following beneficial effects:
1. as can be seen from the drawing, when the welding robot switches from one station to two stations for welding, at this time, the welding robot transmits signals to the PLC control box, the PLC control box controls the driving main body to start, and then the air cylinder pushes the pulling shaft to retract, because the pulling shaft is installed on the connecting piece, the connecting piece is installed on the installation frame, when the air cylinder pushes the pulling shaft to retract, in order to prevent the air cylinder from moving, the air cylinder is fixed on the transverse installation plate, the air cylinder operates to drive the movable main body to move backwards, thereby completing synchronous movement with the welding robot, and the lower side of the movable main body is covered by the isolating plate, so that the welding fume can float upwards, the fume can be effectively prevented from diffusing all around by the isolating plate, the fume can be effectively absorbed into the fume treatment device (at this time, even if the suction of smoking is weak, the fume can be completely handled), the problem of high cost input caused by the method of installing one fume treatment device alone at one station is solved, the applicability of the device is improved, the condition that the fume treatment of multiple stations can be satisfied, and the fume can be effectively diffused all around can be avoided.
Drawings
FIG. 1 is a schematic diagram of a synchronous and coordinated multi-station flue gas treatment device for a welding robot;
FIG. 2 is a schematic diagram of a supporting main body structure, a moving main body structure and a driving main body structure of a multi-station smoke treatment device for a welding robot capable of being synchronously coordinated;
FIG. 3 is an enlarged schematic view of a portion of the multi-station fume treatment device for welding robots, which is capable of being coordinated synchronously, shown in FIG. 1;
FIG. 4 is an enlarged schematic view of a portion of the multi-station fume treatment device for welding robots of FIG. 1, which can be synchronized and coordinated according to the present utility model;
FIG. 5 is an enlarged schematic view of a part of the multi-station fume treatment device for welding robots, which can be synchronously coordinated, at the position C in FIG. 1;
FIG. 6 is an enlarged schematic view of a portion of the multi-station fume treatment device for welding robots, which is shown in FIG. 2, in a position D;
fig. 7 is a schematic diagram of a baffle structure of a multi-station smoke treatment device for a welding robot, which can be synchronously coordinated.
In the figure: 1. a support body; 101. a support plate; 102. a mounting plate; 103. an upper mounting plate; 1031. a groove; 2. a moving body; 201. a mounting frame; 202. a smoke-absorbing cover shell; 203. a smoke suction pipe; 204. a three-head tube; 205. a mounting base; 206. a pulley; 207. a baffle; 208. a through hole; 3. a driving body; 301. a cylinder; 302. a pulling shaft; 4. a welding robot; 5. a PLC control box; 6. a station; 7. a second station; 8. a flue gas treatment device; 9. a partition plate; 10. a transverse mounting plate; 11. a mounting base; 12. a fixing piece; 13. and a connecting piece.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
Referring to fig. 1-7, the present utility model provides the following technical solutions: the utility model provides a but synchronous coordination's welding robot multistation is with fume treatment device, including supporting main part 1, remove main part 2, drive main part 3, welding robot 4 and PLC control box 5, supporting main part 1 upside movable mounting has remove main part 2, remove main part 2 and be connected with fume treatment device 8 through the pipe, the horizontal mounting panel 10 is installed to the top that is close to remove main part 2 in supporting main part 1 upside, install the installation base 11 in horizontal mounting panel 10 front side, the drive main part 3 is installed to the installation base 11 lower extreme, drive main part 3 passes through connecting piece 13 and is connected with remove main part 2, supporting main part 1 front side is equipped with a station 6, supporting main part 1 rear side is equipped with two stations 7, welding robot 4 can be at a station 6 and two stations 7 between the conversion work, welding robot 4 can realize synchronous coordination through PLC control box 5 with remove with removing main part 2, welding robot 4 top is covered by removing main part 2.
Referring to fig. 1 to 7, the specific working principle in this embodiment is as follows: when the welding robot 4 rotates from the first station 6 to the second station 7, the welding robot 4 transmits a signal to the PLC control box 5, after the PLC control box 5 receives the signal, the driving main body 3 is started to drive the moving main body 2 to move backwards, so that the situation that the smoke is spread around can be fully covered below the moving main body 2 and the smoke is absorbed and treated by the smoke treatment device 8 no matter what station the welding robot 4 rotates to, the problem that the cost is high due to the fact that the smoke treatment device is independently arranged at one station is solved, the applicability of the device is improved, the upper side of the welding robot 4 is covered by the moving main body 2, and the generated smoke can be upwards spread, so that the situation that the smoke spreads around can be effectively prevented through the arrangement, and the smoke can be fully covered below the moving main body 2, so that the smoke is absorbed and treated conveniently.
Referring to fig. 1, the support body 1 includes an upper mounting plate 103, a groove 1031 is formed in a side surface of the upper mounting plate 103, and a lateral mounting plate 10 is mounted on an upper end of the upper mounting plate 103.
Referring to fig. 2, the support body 1 further includes a support plate 101, a mounting plate 102 is mounted on an upper end of the support plate 101, and an upper mounting plate 103 is mounted on an upper end of the mounting plate 102.
Referring to fig. 1, fig. 2, fig. 3, fig. 5 and fig. 6, it can be seen that the moving body 2 includes a mounting frame 201 and a smoke hood housing 202 mounted at an upper end of the mounting frame 201, a mounting seat 205 is mounted at two sides of the mounting frame 201, a pulley 206 is mounted at an upper end of the mounting seat 205, the pulley 206 is movably mounted in a groove 1031, a partition plate 9 is mounted on a peripheral surface of the mounting frame 201 through a fixing plate 12, when the driving body 3 drives the moving body 2 to move, the structural pulley 206 of the moving body 2 moves along the groove 1031, so that overall movement stability and smoothness of the moving body 2 can be effectively ensured through the pulley 206, and a blocking phenomenon of the moving body 2 during movement can be effectively prevented.
Referring to fig. 2, through holes 208 are formed at equal intervals on the upper end of the smoke hood housing 202, smoke tubes 203 are installed on the upper ends of the through holes 208, two groups of smoke tubes 203 are connected with three tubes 204, the three tubes 204 are connected to the upper end of the smoke treatment device 8 through tubes, the smoke treatment device 8 is used for absorbing and treating the smoke in the smoke hood housing 202, and it is mainly shown how the movable body 2 is connected with the smoke treatment device 8 (the smoke treatment device 8 is already a mature technology and will not be described here).
Referring to fig. 7, a baffle 207 is installed at the lower end of the smoke hood housing 202, a space is reserved between the baffle 207 and the bottom of the smoke hood housing 202, and when the smoke treatment device 8 works, an internal fan operates, the smoke treatment device is connected with the three-head pipe 204 through a pipe and absorbs smoke at the lower end of the smoke hood housing 202 through the smoke pipe 203, and a space similar to a negative pressure state is reserved between the upper end of the baffle 207 and the lower end of the smoke hood housing 202, so that the smoke absorption can be accelerated.
Referring to fig. 1, a welding robot 4 is located at the inner side of a supporting body 1, and a PLC control box 5 is disposed on the right side of the welding robot 4, where the PLC control box 5 can control the welding robot 4 and a driving body 3.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. The utility model provides a can synchronous and coordinated welding robot multistation is with fume treatment device, includes support main part (1), removes main part (2), drive main part (3), welding robot (4) and PLC control box (5), its characterized in that: support main part (1) upside movable mounting has movable main part (2), movable main part (2) are connected with flue gas treatment device (8) through the pipe, horizontal mounting panel (10) are installed to the top that is close to movable main part (2) of support main part (1) upside, install installation base (11) in horizontal mounting panel (10) front side, drive main part (3) are installed to installation base (11) lower extreme, drive main part (3) are connected with movable main part (2) through connecting piece (13), support main part (1) front side is equipped with one station (6), support main part (1) rear side is equipped with two stations (7), welding robot (4) can change work between one station (6) and two stations (7), welding robot (4) can realize synchronous coordinated movement through PLC control box (5) with movable main part (2), welding robot (4) top is covered by movable main part (2).
2. The fume treatment device capable of synchronously coordinating multiple stations of a welding robot according to claim 1, wherein the fume treatment device is characterized in that: the support body (1) comprises an upper mounting plate (103), a groove (1031) is formed in the side face of the upper mounting plate (103), and the transverse mounting plate (10) is mounted at the upper end of the upper mounting plate (103).
3. The fume treatment device capable of synchronously coordinating multiple stations of the welding robot according to claim 2 is characterized in that: the support main body (1) further comprises a support plate (101), the upper end of the support plate (101) is provided with a mounting plate (102), and the upper mounting plate (103) is arranged at the upper end of the mounting plate (102).
4. The fume treatment device capable of synchronously coordinating multiple stations of the welding robot according to claim 2 is characterized in that: the movable body (2) comprises a mounting frame (201) and a smoke suction cover shell (202) arranged at the upper end of the mounting frame (201), wherein the rear side of the upper end of the mounting frame (201) is provided with mounting seats (205), the two sides of the mounting frame (201) are provided with pulleys (206), the pulleys (206) are movably arranged in grooves (1031), and the peripheral surface of the mounting frame (201) is provided with a separation plate (9) through a fixing piece (12).
5. The smoke treatment device for multiple stations of the welding robot capable of being synchronously coordinated as claimed in claim 4 is characterized in that: through holes (208) are formed in the upper end of the smoke suction cover shell (202) at equal intervals, smoke suction pipes (203) are arranged at the upper ends of the through holes (208), two groups of smoke suction pipes (203) are connected with three pipes (204), and the three pipes (204) are connected to the upper end of the smoke treatment device (8) through pipes.
6. The smoke treatment device for multiple stations of the welding robot capable of being synchronously coordinated as claimed in claim 4 is characterized in that: the lower end of the smoke suction cover shell (202) is provided with a baffle plate (207), and a space is reserved between the baffle plate (207) and the bottom of the smoke suction cover shell (202).
7. The smoke treatment device for multiple stations of the welding robot capable of being synchronously coordinated as claimed in claim 4 is characterized in that: the driving main body (3) comprises an air cylinder (301) and a pulling shaft (302), and the pulling shaft (302) is installed at the rear side of the air cylinder (301) and is connected with the driving main body (14).
8. The fume treatment device capable of synchronously coordinating multiple stations of a welding robot according to claim 1, wherein the fume treatment device is characterized in that: the welding robot (4) is located at the inner side of the supporting main body (1), a PLC control box (5) is arranged on the right side of the welding robot (4), and the PLC control box (5) can control the welding robot (4) and the driving main body (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320966151.7U CN220006470U (en) | 2023-04-26 | 2023-04-26 | Synchronous and coordinated multi-station smoke treatment device for welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320966151.7U CN220006470U (en) | 2023-04-26 | 2023-04-26 | Synchronous and coordinated multi-station smoke treatment device for welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220006470U true CN220006470U (en) | 2023-11-14 |
Family
ID=88685594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320966151.7U Active CN220006470U (en) | 2023-04-26 | 2023-04-26 | Synchronous and coordinated multi-station smoke treatment device for welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220006470U (en) |
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2023
- 2023-04-26 CN CN202320966151.7U patent/CN220006470U/en active Active
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