CN220005278U - Device for cleaning aluminum blocking pipe - Google Patents
Device for cleaning aluminum blocking pipe Download PDFInfo
- Publication number
- CN220005278U CN220005278U CN202320732429.4U CN202320732429U CN220005278U CN 220005278 U CN220005278 U CN 220005278U CN 202320732429 U CN202320732429 U CN 202320732429U CN 220005278 U CN220005278 U CN 220005278U
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- CN
- China
- Prior art keywords
- pipe
- hydraulic
- aluminum
- base
- gear motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 51
- 238000004140 cleaning Methods 0.000 title claims abstract description 17
- 230000000903 blocking effect Effects 0.000 title claims abstract description 12
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses a device for cleaning an aluminum blocking pipe, which comprises a base, a hydraulic pipeline, a hydraulic cylinder, an enlarged hydraulic column, a pipe blocking placing station, a fixed pipe holder, a clamping chuck, a clamping cylinder, a control cabinet, a hydraulic pump station and a gear motor, wherein the hydraulic pump station and the gear motor are arranged on one side of the base, the control cabinet is arranged at the upper end of the hydraulic pump station and the gear motor, the hydraulic pipeline is arranged on the hydraulic pump station and the gear motor, the hydraulic cylinder is arranged at the upper end of the base and connected with the hydraulic pipeline, the end of the hydraulic cylinder is connected with the enlarged hydraulic column, the pipe blocking placing station is fixed on the base, and the clamping cylinder is arranged on the base and is arranged below the pipe blocking placing station. The utility model belongs to the technical field of aluminum pipe cleaning, and particularly relates to a device for cleaning a blocked aluminum pipe, which is labor-saving and simple to operate.
Description
Technical Field
The utility model belongs to the technical field of aluminum pipe cleaning, and particularly relates to a device for cleaning a blocked aluminum pipe.
Background
The aluminum suction pipe is a vulnerable spare part on various types of ladle (including open ladle and vacuum ladle) in the electrolytic aluminum industry, aluminum liquid in an electrolytic aluminum tank is sucked into the ladle by utilizing a siphon principle, during daily aluminum suction operation, the aluminum suction pipe is used for sucking an electrolyte and aluminum water mixture into the ladle to cause pipe blockage, especially when the tank is started and stopped, the aluminum suction pipe is manually matched with an overhead crane to detach and clean by utilizing a pipe cleaner after pipe blockage, then the pipe is assembled and installed on the ladle for use, about 30% of the blocked aluminum in the blocked aluminum suction pipe is difficult to clean by utilizing the pipe cleaner, the traditional cleaning mode is high-temperature aluminum melting treatment, namely, the high Wen Huaguan is burnt through a residual carbon block, the difference of melting points of aluminum and the aluminum suction steel materials is utilized, but the mode needs multiple people to match, the aluminum suction pipe is damaged, and meanwhile, a large amount of smoke is generated in the mode of high-temperature aluminum melting treatment, and the aluminum blockage can be strictly controlled by the environmental protection department.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides a device for cleaning the aluminum plugging tube, which effectively solves the problems that the existing aluminum tube cleaning mode is complex in operation, wastes manpower and causes pollution, and can reduce the labor intensity of staff, save manpower, replace the problem that the residual carbon block furnace height Wen Huaguan is easy to damage and needs a plurality of people to cooperate while solving the environmental problem caused by smoke generated by high-temperature aluminum melting treatment.
The technical scheme adopted by the utility model is as follows: the utility model provides a device for cleaning an aluminum blocking pipe, which comprises a base, a hydraulic pipeline, a hydraulic cylinder, an enlarged hydraulic column, a pipe blocking placing station, a fixed pipe holder, a clamping chuck, a clamping oil cylinder, a control cabinet, a hydraulic pump station and a gear motor, wherein the hydraulic pump station and the gear motor are arranged on one side of the base, the control cabinet is arranged at the upper end of the hydraulic pump station and the gear motor, the hydraulic pipeline is arranged on the hydraulic pump station and the gear motor, the hydraulic cylinder is arranged at the upper end of the base and connected with the hydraulic pipeline, the end of the hydraulic cylinder is connected with the enlarged hydraulic column, the pipe blocking placing station is fixed on the base, and the clamping oil cylinder is arranged on the base and is arranged below the pipe blocking placing station.
Further, the pipe blocking placing station comprises a fixed pipe holder and a clamping chuck, the fixed pipe holder is arranged at one side, far away from the hydraulic cylinder, of the upper end of the base, the clamping chuck is arranged on the fixed pipe holder, and the clamping cylinder is connected with the clamping chuck to control the opening and closing of the clamping chuck.
The hydraulic pump station and the gear motor are connected with the clamping oil cylinder and the hydraulic cylinder.
The hydraulic pump station and the gear motor are connected with a control cabinet, and the control cabinet is controlled by a PLC.
Preferably, the fixed pipe support is arranged according to the pipe diameter of the aluminum plug pipe.
The beneficial effects obtained by the utility model by adopting the structure are as follows: the device of stifled aluminum pipe of clearance that this scheme provided can improve the efficiency of aluminum pipe clearance to environmental protection and energy saving utilizes the mechanical hydraulic principle to cooperate PLC control, will block the aluminum extrusion in the aluminum pipe and not harm the aluminium pipe that absorbs and retrieve valuable, realizes win-win purpose, and the fault rate is low, the operating efficiency is high, alone can operate, can clear up about 30-50 tons of aluminium pipe that absorbs and absorbs, has solved the drawback that exists in the past by Wen Huaguan really: the tube is fused and damaged, scalded at high temperature, carbon block waste, low efficiency and labor intensity increase of staff.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a device for cleaning a blocked aluminum pipe according to the present utility model.
Wherein, 1, a base, 2, a hydraulic pipeline, 3, a hydraulic cylinder, 4, an enlarged hydraulic column, 5, a station for placing a blocked pipe, 501, a fixed pipe bracket 502, a clamping chuck, 6, a clamping oil cylinder, 7, a control cabinet, 8, a hydraulic pump station and a gear motor.
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the device for cleaning the aluminum plugging tube provided by the utility model comprises a base 1, a hydraulic pipeline 2, a hydraulic cylinder 3, an enlarged hydraulic column 4, a plugging tube placing station 5, a fixed tube holder 501, a clamping chuck 502, a clamping cylinder 6, a control cabinet 7, a hydraulic pump station and a speed reduction motor component 8, wherein one side of the base 1 is provided with the hydraulic pump station and the speed reduction motor component 8, the control cabinet 7 is arranged at the upper end of the hydraulic pump station and the speed reduction motor component 8, the hydraulic pipeline 2 is arranged on the hydraulic pump station and the speed reduction motor component 8, the hydraulic cylinder 3 is arranged at the upper end of the base 1 and is connected with the hydraulic pipeline 2, the end of the hydraulic cylinder 3 is connected with the enlarged hydraulic column 4, the plugging tube placing station 5 is fixed on the base 1, and the base 1 is provided with the clamping cylinder 6 and is arranged below the plugging tube placing station 5.
As shown in fig. 1, the pipe plugging placing station 5 comprises a fixed pipe holder 501 and a clamping chuck 502, the fixed pipe holder 501 is arranged at one side of the upper end of the base 1 far away from the hydraulic cylinder 3, the clamping chuck 502 is arranged on the fixed pipe holder 501, and the clamping cylinder 6 is connected with the clamping chuck 502 to control the opening and closing of the clamping chuck 502; the hydraulic pump station and the gear motor component 8 are connected with the clamping oil cylinder 6 and the hydraulic cylinder 3.
The hydraulic pump station and the gear motor assembly 8 are connected with the control cabinet 7, and the control cabinet 7 is controlled by a PLC; the fixed pipe support 501 is arranged according to the pipe diameter of the aluminum plug pipe.
When the aluminum plugging pipe is specifically used, the aluminum plugging pipe is placed at a pipe plugging placing station 5 (about 70 kg of each pipe), a hydraulic pump station and a gear motor assembly 8 are driven by a starting control cabinet 7 to drive a clamping cylinder 6 to clamp the aluminum plugging pipe by a clamping chuck 502, a hydraulic pump station and a gear motor assembly 8 are driven by the starting control cabinet 7 to enable a hydraulic cylinder 3 to work, the hydraulic cylinder 3 drives an enlarged hydraulic column 4 to jack into the aluminum plugging pipe, the motor speed is adjusted according to the difficulty level by the control cabinet 7, the stroke is adjusted in time, the aluminum plugging pipe can be directly extruded by a single pipe, the aluminum plugging is directly recycled, one person can finish the operation process, and the placement and the transfer of the aluminum plugging pipe are assisted by using the existing cantilever crane, so that the traditional placement of a high-temperature melting pipe is completely replaced, the environmental protection requirement is met, the potential safety hazard is reduced, the consumption of a new aluminum absorbing pipe is improved, and the labor intensity of staff is reduced.
The utility model and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the utility model as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present utility model.
Claims (5)
1. The utility model provides a device of stifled aluminum pipe of clearance which characterized in that: the hydraulic pipe plugging device comprises a base, a hydraulic pipeline, a hydraulic cylinder, an enlarged hydraulic column, a pipe plugging placing station, a fixed pipe bracket, a clamping chuck, a clamping oil cylinder, a control cabinet, a hydraulic pump station and a gear motor, wherein the hydraulic pump station and the gear motor are arranged on one side of the base, the control cabinet is arranged at the upper end of the hydraulic pump station and the gear motor, the hydraulic pipeline is arranged on the hydraulic pump station and the gear motor, the hydraulic cylinder is arranged at the upper end of the base and connected with the hydraulic pipeline, the end of the hydraulic cylinder is connected with the enlarged hydraulic column, the pipe plugging placing station is fixed on the base, and the clamping oil cylinder is arranged on the base and is arranged below the pipe plugging placing station.
2. A device for cleaning a plugged aluminum pipe as defined in claim 1, wherein: the pipe blocking placing station comprises a fixed pipe holder and a clamping chuck, the fixed pipe holder is arranged at one side, far away from the hydraulic cylinder, of the upper end of the base, the clamping chuck is arranged on the fixed pipe holder, and the clamping cylinder is connected with the clamping chuck to control the opening and closing of the clamping chuck.
3. A device for cleaning a plugged aluminum pipe as defined in claim 2, wherein: the hydraulic pump station and the gear motor are connected with the clamping oil cylinder and the hydraulic cylinder.
4. A device for cleaning a plugged aluminum pipe as defined in claim 3, wherein: the hydraulic pump station and the gear motor are connected with a control cabinet, and the control cabinet is controlled by a PLC.
5. An apparatus for cleaning a plugged aluminum pipe as defined in claim 4, wherein: the fixed pipe support is arranged according to the pipe diameter of the aluminum plug pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320732429.4U CN220005278U (en) | 2023-04-06 | 2023-04-06 | Device for cleaning aluminum blocking pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320732429.4U CN220005278U (en) | 2023-04-06 | 2023-04-06 | Device for cleaning aluminum blocking pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220005278U true CN220005278U (en) | 2023-11-14 |
Family
ID=88677727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320732429.4U Active CN220005278U (en) | 2023-04-06 | 2023-04-06 | Device for cleaning aluminum blocking pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220005278U (en) |
-
2023
- 2023-04-06 CN CN202320732429.4U patent/CN220005278U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |