CN219996897U - Foam laminating accuracy testing device - Google Patents
Foam laminating accuracy testing device Download PDFInfo
- Publication number
- CN219996897U CN219996897U CN202320856477.4U CN202320856477U CN219996897U CN 219996897 U CN219996897 U CN 219996897U CN 202320856477 U CN202320856477 U CN 202320856477U CN 219996897 U CN219996897 U CN 219996897U
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- China
- Prior art keywords
- foam
- workbench
- testing device
- threaded rod
- top end
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- 239000006260 foam Substances 0.000 title claims abstract description 56
- 238000012360 testing method Methods 0.000 title claims abstract description 20
- 238000010030 laminating Methods 0.000 title description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000007689 inspection Methods 0.000 abstract description 36
- 238000009434 installation Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 12
- 229920000742 Cotton Polymers 0.000 description 11
- 230000005622 photoelectricity Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Abstract
The utility model discloses a foam attaching accuracy testing device, which comprises a workbench, wherein a plurality of supporting legs are arranged at the bottom end of the workbench, a placing table is arranged in the middle of the top end of the workbench, and a fixing mechanism is arranged at the top end of the placing table; inspection mechanisms are arranged on two sides of the top end of the workbench, an installation frame is arranged at one end of the workbench, and a control panel is arranged at the top end of the installation frame. The utility model has the advantages of scientific and novel structure, convenient operation and automatic inspection of the bonding degree of the foam, thereby avoiding errors in the manual inspection process, rapidly and accurately evaluating the bonding quality of the foam and being beneficial to improving the production efficiency and the product quality.
Description
Technical Field
The utility model relates to the technical field of laminating degree inspection, in particular to a foam laminating accuracy inspection device.
Background
The foam is a common product and can be classified into PU foam, antistatic foam, conductive foam, EPE, antistatic EPE, EVA and the like, and each foam has respective characteristics, so that various different foams are generally selected according to different requirements or different uses; the foam has the advantages of convenient use, light and thin volume, low cost, safety, reliability, free bending and the like, and is widely applied to electronic products such as displays, liquid crystal televisions, mobile phones, computers and the like, and the foam can play the role only by being attached to an object.
Foam bonding generally refers to bonding two or more foam layers or other materials together by hot pressing or bonding to form a thicker, more stable material; in the process of attaching foam to an object, the attachment degree is not up to standard due to various environmental factors, and the errors are often detected in a manual mode, so that the detection efficiency is low, and certain detection errors can occur, and therefore, the detection device for the attachment accuracy of the foam is needed.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
Aiming at the problems in the related art, the utility model provides a foam attaching accuracy checking device for overcoming the technical problems existing in the prior art.
For this purpose, the utility model adopts the following specific technical scheme:
the foam attaching accuracy testing device comprises a workbench, wherein a plurality of supporting legs are arranged at the bottom end of the workbench, a placing table is arranged in the middle of the top end of the workbench, and a fixing mechanism is arranged at the top end of the placing table; inspection mechanisms are arranged on two sides of the top end of the workbench, an installation frame is arranged at one end of the workbench, and a control panel is arranged at the top end of the installation frame.
Further, in order to realize the fixation of an object to be detected, so that the stability of the inspection device in the inspection process can be ensured, the accuracy of data after inspection of the foam attaching accuracy is improved, the fixing mechanism comprises an installation plate arranged at the top of one end of the placing table, a pressing plate is arranged on one side of the installation plate, and a foam cushion is arranged on one side of the pressing plate; the middle part of one side of the mounting plate is provided with a first threaded rod in a penetrating way, one end of the first threaded rod is movably connected with one side of the pressing plate, two ends of one side of the mounting plate are provided with guide rods in a penetrating way, and one end of each guide rod is fixedly connected with one side of the pressing plate; the fixing mechanism further comprises auxiliary rods symmetrically arranged at the top of the other end of the placing table, the cross section of each auxiliary rod is of an L-shaped structure, and the auxiliary rods are connected with the placing table through connecting shafts.
Further, in order to enable the pressing plate to move under rotation of the first threaded rod, a first threaded hole matched with the first threaded rod is formed in the middle of the side wall of the mounting plate.
Further, in order to realize the inspection of the foam bonding degree on the object to be detected, the inspection mechanism comprises an installation shell which is arranged at the top end of the workbench and positioned at one side of the placement table, a second threaded rod is arranged in the installation shell in a penetrating manner, a sliding block is arranged on the outer side of the second threaded rod, and a vertical rod is arranged at the top end of the sliding block; one end of the installation shell is provided with a driving motor, and an output shaft of the driving motor penetrates through one end of the installation shell and is connected with one end of the threaded rod II.
Further, in order to enable the sliding block to move under the rotation of the second threaded rod, a second threaded hole matched with the second threaded rod is formed in one side of the sliding block.
Further, in order to realize the inspection to the cotton laminating degree of bubble, the top of one of them pole setting is run through and is provided with the photoelectricity transmitting tube, and the top of another one pole setting is run through and is provided with the photoelectricity receiving tube.
The beneficial effects of the utility model are as follows:
1. the utility model has the advantages of scientific and novel structure, convenient operation and automatic inspection of the bonding degree of the foam, thereby avoiding errors in the manual inspection process, rapidly and accurately evaluating the bonding quality of the foam and being beneficial to improving the production efficiency and the product quality.
2. Through setting up fixed establishment to realized treating the fixed of detecting object, can guarantee the stability of verifying attachment in the testing process, improve the accuracy of the data after the cotton laminating degree of accuracy inspection of bubble.
3. Through setting up inspection mechanism to can treat the inspection of the cotton laminating degree of bubble on the detected object through photoelectric emission pipe and photoelectric receiving pipe, and then can improve detection efficiency and the precision to the cotton laminating degree of bubble, be applicable to the detection of the cotton laminating degree of large-scale bubble on the production line.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a foam fitting accuracy inspection device according to an embodiment of the present utility model;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a schematic structural view of a fixing mechanism in a foam fitting accuracy inspection device according to an embodiment of the present utility model.
In the figure:
1. a work table; 2. support legs; 3. a placement table; 4. a fixing mechanism; 401. a mounting plate; 402. a pressing plate; 403. a sponge cushion; 404. a first threaded rod; 405. a guide rod; 406. an auxiliary lever; 407. a connecting shaft; 5. a checking mechanism; 501. a mounting shell; 502. a second threaded rod; 503. a slide block; 504. a vertical rod; 505. a driving motor; 6. a mounting frame; 7. and a control panel.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to the embodiment of the utility model, a foam attaching accuracy testing device is provided.
The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-3, the foam attaching accuracy testing device according to the embodiment of the utility model comprises a workbench 1, wherein a plurality of supporting legs 2 are arranged at the bottom end of the workbench 1, a placing table 3 is arranged in the middle of the top end of the workbench 1, and a fixing mechanism 4 is arranged at the top end of the placing table 3; the inspection mechanism 5 is arranged on two sides of the top end of the workbench 1, the mounting frame 6 is arranged at one end of the workbench 1, the control panel 7 is arranged on the top end of the mounting frame 6, and in addition, the PLC controller is arranged in the control panel 7 and is electrically connected with the control panel through the driving motor 505 when the inspection mechanism is applied specifically.
By means of the technical scheme, the automatic foam inspection device is scientific and novel in structure, convenient to operate and capable of automatically inspecting the bonding degree of foam, errors in the manual inspection process can be avoided, the bonding quality of foam can be rapidly and accurately evaluated, and production efficiency and product quality can be improved.
In one embodiment, for the fixing mechanism 4, the fixing mechanism 4 includes a mounting plate 401 disposed on top of one end of the placement table 3, a pressing plate 402 is disposed on one side of the mounting plate 401, and a foam pad 403 is disposed on one side of the pressing plate 402; a first threaded rod 404 is arranged in the middle of one side of the mounting plate 401 in a penetrating manner, in addition, in a specific application, a driving plate is arranged at the other end of the first threaded rod 404, one end of the first threaded rod 404 is movably connected with one side of the pressing plate 402, two ends of one side of the mounting plate 401 are all provided with guide rods 405 in a penetrating manner, and one end of each guide rod 405 is fixedly connected with one side of the pressing plate 402; the fixing mechanism 4 further comprises auxiliary rods 406 symmetrically arranged at the top of the other end of the placing table 3, the cross section of each auxiliary rod 406 is of an L-shaped structure, and the auxiliary rods 406 are connected with the placing table 3 through connecting shafts 407; the first threaded hole matched with the first threaded rod 404 is formed in the middle of the side wall of the mounting plate 401, so that the object to be detected is fixed, the stability of the inspection device in the inspection process can be ensured, and the accuracy of data after inspection of the foam attaching accuracy is improved.
The working principle of the fixing mechanism 4 is as follows: placing the object to be inspected after the foam is attached on the placing table 3, then manually rotating the threaded rod I404, under the cooperation of the threaded rod I404 and the threaded hole I and under the action of the guide rod 405, driving the pressing plate 402 to move, when the object to be inspected after the foam is attached is close to the auxiliary rod 406, pressing two sides of the object to be inspected after the foam is attached by pushing one end of the auxiliary rod 406 and then driving the other end of the auxiliary rod 406, and guaranteeing the stability of the object to be inspected after the foam is attached during detection.
In one embodiment, for the inspection mechanism 5, the inspection mechanism 5 includes a mounting shell 501 disposed at the top end of the workbench 1 and located at one side of the placement platform 3, a second threaded rod 502 is disposed inside the mounting shell 501 in a penetrating manner, a sliding block 503 is disposed outside the second threaded rod 502, and a vertical rod 504 is disposed at the top end of the sliding block 503; one end of the mounting shell 501 is provided with a driving motor 505, in addition, in specific application, the driving motor 505 is provided as a servo motor, and an output shaft of the driving motor 505 penetrates through one end of the mounting shell 501 and is connected with one end of a second threaded rod 502; one side of the slider 503 is provided with a threaded hole II matched with the threaded rod II 502; the top of one of them pole setting 504 runs through and is provided with the photoelectricity transmitting tube, and the top of another one pole setting 504 runs through and is provided with the photoelectricity receiving tube to can treat the inspection of the cotton laminating degree of bubble on the detected object through photoelectricity transmitting tube and photoelectricity receiving tube, and then can improve detection efficiency and the precision to the cotton laminating degree of bubble, be applicable to the detection of the cotton laminating degree of large-scale bubble on the production line.
The working principle of the checking mechanism 5 is as follows: the driving motor 505 is started through the control panel 7, so that the output shaft of the driving motor 505 drives the threaded rod II 502 to rotate, the sliding block 503 is driven to move under the cooperation of the threaded rod II 502 and the threaded hole II, and the photoelectric emitting tube and the photoelectric receiving tube are driven to detect the bonding degree of foam under the movement of the vertical rod 504.
Specifically, the photoelectric transmitting tube and the photoelectric receiving tube can detect the fitting degree of the object through infrared signals, wherein the photoelectric transmitting tube and the photoelectric receiving tube are usually arranged on two sides of the detected object. When the object is poorly attached, a gap exists between the two sensors, so that light cannot be normally transmitted.
The working principle of the photoelectric transmitting tube and the photoelectric receiving tube is as follows:
the photoelectric emitting tube emits an infrared beam.
When the object to be measured is well attached to the foam and is seamless, light rays are reflected by the surface of the object and received by the photoelectric receiving tube.
When the tested object is not well attached to the foam, the gaps can lead to abnormal light transmission, and the photoelectric receiving tube cannot receive complete light signals.
The system can judge whether the object is well attached according to the signals received by the photoelectric receiver.
In order to facilitate understanding of the above technical solutions of the present utility model, the following describes in detail the working principle or operation manner of the present utility model in the actual process.
When the foam testing device is in practical application, firstly, an object to be tested after the foam is attached is placed on the placing table 3, then the object to be tested is clamped and stabilized through the fixing mechanism 4, then the testing mechanism 5 is started through the control panel 7 to test the foam bonding degree of the object to be tested, and the detection efficiency and the detection precision of the foam bonding degree can be improved.
In conclusion, by means of the technical scheme, the automatic foam inspection device is scientific and novel in structure, convenient to operate and capable of automatically inspecting the bonding degree of foam, so that errors in the manual inspection process can be avoided, the bonding quality of foam can be rapidly and accurately evaluated, and production efficiency and product quality can be improved; by arranging the fixing mechanism 4, the object to be detected is fixed, the stability of the inspection device in the inspection process can be ensured, and the accuracy of the data after the foam attaching accuracy inspection is improved; through setting up inspection mechanism 5 to can treat the inspection of the cotton laminating degree of bubble on the detected object through photoelectric emission pipe and photoelectric receiving pipe, and then can improve detection efficiency and the precision to the cotton laminating degree of bubble, be applicable to the detection of the cotton laminating degree of large-scale bubble on the production line.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (7)
1. The foam attaching accuracy testing device comprises a workbench (1), and is characterized in that a plurality of supporting legs (2) are arranged at the bottom end of the workbench (1), a placing table (3) is arranged in the middle of the top end of the workbench (1), and a fixing mechanism (4) is arranged at the top end of the placing table (3);
the automatic testing device is characterized in that testing mechanisms (5) are arranged on two sides of the top end of the workbench (1), a mounting frame (6) is arranged at one end of the workbench (1), and a control panel (7) is arranged at the top end of the mounting frame (6).
2. The foam attaching accuracy testing device according to claim 1, wherein the fixing mechanism (4) comprises a mounting plate (401) arranged at the top of one end of the placing table (3), a pressing plate (402) is arranged on one side of the mounting plate (401), and a foam cushion (403) is arranged on one side of the pressing plate (402);
one side middle part of mounting panel (401) is run through and is provided with threaded rod one (404), just one end of threaded rod one (404) with one side swing joint of clamp plate (402), the both ends of one side of mounting panel (401) all run through and are provided with guide arm (405), just one end of guide arm (405) with one side fixed connection of clamp plate (402).
3. The foam attaching accuracy testing device according to claim 2, wherein the fixing mechanism (4) further comprises auxiliary rods (406) symmetrically arranged at the top of the other end of the placing table (3), the cross section of each auxiliary rod (406) is of an L-shaped structure, and the auxiliary rods (406) are connected with the placing table (3) through connecting shafts (407).
4. A foam attachment accuracy testing device according to claim 2 or 3, characterized in that a threaded hole one which is matched with the threaded rod one (404) is formed in the middle of the side wall of the mounting plate (401).
5. The foam attaching accuracy testing device according to claim 1, wherein the testing mechanism (5) comprises a mounting shell (501) arranged at the top end of the workbench (1) and positioned at one side of the placement table (3), a second threaded rod (502) is arranged in the mounting shell (501) in a penetrating manner, a sliding block (503) is arranged on the outer side of the second threaded rod (502), and a vertical rod (504) is arranged at the top end of the sliding block (503);
one end of the mounting shell (501) is provided with a driving motor (505), and an output shaft of the driving motor (505) penetrates through one end of the mounting shell (501) and is connected with one end of the threaded rod II (502).
6. The foam attaching accuracy testing device according to claim 5, wherein a second threaded hole matched with the second threaded rod (502) is formed in one side of the sliding block (503).
7. The foam fitting accuracy testing device according to claim 6, wherein a photoelectric emitting tube is provided through the top of one of the upright posts (504), and a photoelectric receiving tube is provided through the top of the other upright post (504).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320856477.4U CN219996897U (en) | 2023-04-17 | 2023-04-17 | Foam laminating accuracy testing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320856477.4U CN219996897U (en) | 2023-04-17 | 2023-04-17 | Foam laminating accuracy testing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219996897U true CN219996897U (en) | 2023-11-10 |
Family
ID=88620369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320856477.4U Active CN219996897U (en) | 2023-04-17 | 2023-04-17 | Foam laminating accuracy testing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219996897U (en) |
-
2023
- 2023-04-17 CN CN202320856477.4U patent/CN219996897U/en active Active
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