CN219987510U - Simple tool for disassembling reverse osmosis membrane element - Google Patents

Simple tool for disassembling reverse osmosis membrane element Download PDF

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Publication number
CN219987510U
CN219987510U CN202321576555.1U CN202321576555U CN219987510U CN 219987510 U CN219987510 U CN 219987510U CN 202321576555 U CN202321576555 U CN 202321576555U CN 219987510 U CN219987510 U CN 219987510U
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China
Prior art keywords
pull rod
rod
reverse osmosis
osmosis membrane
membrane element
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CN202321576555.1U
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Chinese (zh)
Inventor
李瑞峰
郭云雷雨
任高锋
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Linyi Hengtai New Energy Co ltd
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Linyi Hengtai New Energy Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

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  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The utility model provides a simple tool for disassembling a reverse osmosis membrane element, which is characterized by comprising a limiting component and a T-shaped pull rod, wherein the limiting component is arranged at the end part of a vertical rod of the T-shaped pull rod in a detachable connection mode, the vertical rod comprises a first pull rod, a third pull rod and a plurality of second pull rods, the second pull rods are positioned between the first pull rod and the third pull rod, the two adjacent second pull rods are connected in a detachable mode, the first pull rod and the third pull rod are connected with the adjacent second pull rod in a detachable connection mode, and a cross rod of the T-shaped pull rod is connected with the third pull rod in a detachable connection mode. This simple and easy instrument simple structure also can assemble the use in narrow and small space, utilizes flexible protection subassembly can realize the effective protection of membrane element tip, simultaneously, in the dismantlement in-process, the pull rod can reverse osmosis membrane element's gravity, guarantees at the dismantlement in-process reverse osmosis membrane and does not accidentally drop ground.

Description

Simple tool for disassembling reverse osmosis membrane element
Technical Field
The utility model relates to the technical field of reverse osmosis membrane element disassembly and assembly auxiliary tools, in particular to a simple tool for disassembling a reverse osmosis membrane element.
Background
The reverse osmosis technology is widely applied to advanced treatment and recycling of sewage and wastewater, can obtain high-quality reclaimed water, provides an important water source for industrial production, and realizes good environmental benefit. The reverse osmosis membrane elements are 8040, 4040, with the first 80 or 40 representing the membrane element diameter of 8 inches or 4 inches and the second 40 representing the membrane element length of 40 inches. The reverse osmosis membrane element is usually placed in a pressure vessel (membrane shell) of a corresponding size, and forms a membrane module with the membrane shell. According to the different number of reverse osmosis membrane elements connected in series in the membrane shell, the specification of the membrane shell is different from 1 core to 7 cores. The 8040 type reverse osmosis membrane element is the most commonly used in industry, and generally has a length of about 101cm, and the inner diameter of the central water production pipe is about 3cm.
Membrane fouling is an inevitable problem during the operation of reverse osmosis systems. The pollution of the reverse osmosis membrane element not only affects the quality and the quantity of produced water, but also can cause the pressure difference to rise, the operating pressure and the energy consumption to be increased, and the economical efficiency and the safety of the operation of the reverse osmosis system are directly reduced. If necessary, the reverse osmosis membrane element needs to be taken out of the pressure vessel, subjected to membrane fouling, membrane element appearance inspection, or subjected to off-line cleaning. The traditional membrane unloading method only has a few persons to push the membrane element out of the membrane shell by using the resultant force of the stainless steel tube with the circular baffle plate, and another person removes the membrane element exposed from the membrane shell at the other end of the membrane shell. The removal of reverse osmosis membrane elements from pressure vessels often presents the following hazards or difficulties: (1) The end cover of the pressure vessel (membrane shell) is difficult to detach, and the end cover is easy to damage in the detaching process, so that the Chinese patent with the publication number of CN213532434U provides a reverse osmosis membrane detaching tool; meanwhile, the Chinese patent with the issued publication number of CN217751229U provides a reverse osmosis membrane dismounting device, and the tool or the device can be used for safely and effectively dismounting the end cover of the membrane shell; (2) After the end covers of the membrane shell are disassembled, a plurality of reverse osmosis membrane elements connected in series are taken out of the membrane shell, and a certain distance is reserved between the reverse osmosis membrane elements and two ends of the membrane shell, so that the disassembly or the forced application is inconvenient; (3) The reverse osmosis system has limited surrounding space, which is not beneficial to accommodating multiple people or other equipment with mechanical auxiliary force and is also not beneficial to the operation and use of tools with longer length; (4) The brand and model of the reverse osmosis membrane element are different, the section structure of the membrane element is different, and some disassembly tools are not applicable; (5) When the reverse osmosis membrane element is detached from the membrane shell, if the operation is improper or the tool is defective, the end face structure of the membrane element is damaged, and meanwhile, the reverse osmosis membrane element is easy to fall to the ground to be damaged after coming out of the membrane shell.
At present, a certain defect exists in the disassembly tools of the reverse osmosis membrane elements. If the patent is issued in China with the publication number of CN210389039U, a tool for disassembling a reverse osmosis membrane element is disclosed, the tool is mainly applied to a special tool for disassembling a third reverse osmosis membrane element and a fourth reverse osmosis membrane element of a reverse osmosis system with more than six membrane elements in a membrane shell, a fixed clamp and a movable clamp are adopted to clamp members on the end face of the reverse osmosis membrane, the reverse osmosis membrane is pulled out, the end face of the reverse osmosis membrane is easily damaged, and two forces of pulling force and pressing force of hands of an operator are needed, the operation difficulty is high, and if the reverse osmosis membrane element slips from between the fixed clamp and the movable clamp, the falling injury of the operator is easily caused; the Chinese patent with the publication number of CN217345297U discloses a reverse osmosis membrane dismounting tool, which can reduce the damage possibility in the reverse osmosis membrane dismounting process, but has complex structure, has the structures of a traction mechanism, a base, a telescopic rod, a membrane receiving disc, a balancing weight and the like, has large occupied area, is inconvenient to move and is not suitable for a narrow space.
Therefore, how to design a membrane element disassembly tool that has a simple structure, is convenient to operate, and can effectively protect the membrane element during the operation is a problem to be solved.
Disclosure of Invention
The utility model aims to provide a simple tool for disassembling a reverse osmosis membrane element, which has a simple structure, can be assembled and used in a narrow space, can realize effective protection of the end part of the membrane element by utilizing a flexible protection assembly, and simultaneously, in the disassembling process, the pull rod can ensure that the reverse osmosis membrane element cannot accidentally drop to the ground in the disassembling process, so that the disassembling operation of the reverse osmosis membrane element is simple and reliable.
The technical scheme adopted for solving the technical problems is as follows: a simple tool for reverse osmosis membrane element dismantlement, includes spacing subassembly, T shape pull rod, spacing subassembly adopts detachable connection mode to set up the vertical rod tip of T shape pull rod, vertical rod is used for running through in a plurality of cover in proper order put in the center of the reverse osmosis membrane element in the membrane shell produce the water pipe in, when utilizing T shape pull rod pulling spacing subassembly time, spacing subassembly is used for promoting a plurality of reverse osmosis membrane element removes in the membrane shell, vertical rod includes first pull rod, third pull rod and a plurality of second pull rod, a plurality of the second pull rod is located between first pull rod and the third pull rod, adopt detachable connection mode between two adjacent second pull rods, first pull rod and third pull rod and its adjacency adopt detachable connection mode between the second pull rod, the horizontal pole of T shape pull rod adopts detachable connection mode to realize with the connection of third pull rod.
Preferably, the limiting assembly comprises a limiting plate and a flexible protection assembly, and the flexible protection assembly is used for realizing the isolation between the limiting plate and the end part of the corresponding reverse osmosis membrane element.
Further, the flexible protection assembly comprises two elastic gaskets, and the elastic gaskets are made of EPDM rubber materials.
Further, a first through hole is formed in the middle of the limiting plate and the elastic gasket, a first threaded rod used for penetrating through the first through hole is arranged at the front end of the first pull rod, and a first compression nut used for fixing the limiting plate and the elastic gasket on the front end of the first pull rod is sleeved on the first threaded rod.
Further, the rear ends of the first pull rod and the second pull rod are respectively provided with an internal thread counter bore, the front ends of the second pull rod and the third pull rod are respectively provided with a second threaded rod which can be sleeved in the corresponding internal thread counter bores, the rear end of the third pull rod is provided with a third threaded rod, the middle part of the cross rod is provided with a second through hole corresponding to the third threaded rod, and the third threaded rod is sleeved with a second compression nut used for fixing the cross rod at the rear end of the third pull rod.
Further, the number of the second pull rods is 5.
Further, the rod diameters of the first pull rod, the second pull rod and the third pull rod are the same.
Further, the limiting plate and the T-shaped pull rod are both made of stainless steel materials.
The beneficial effects of the utility model are as follows: the utility model has simple structure and convenient processing and manufacturing; the first pull rod, the second pull rod and the third pull rod are in a shorter support rod shape and are connected in a threaded connection mode, so that the tool can be installed on a membrane shell component in a relatively narrow space outside the membrane shell; the flexible protection component has certain elasticity, so that the end of the reverse osmosis membrane element cannot be damaged when the flexible protection component is contacted with the end of the reverse osmosis membrane element, thereby improving the protection of the end of the reverse osmosis membrane element; in the practical application process, the vertical rod of the T-shaped pull rod can penetrate through the central water producing pipe of the membrane element in different brands, so that the membrane element in different brands can be detached, and the flexibility and the applicability of the tool are improved; when the tool is utilized to sequentially draw out a plurality of reverse osmosis membrane components from the membrane shell, after the outermost reverse osmosis membrane component is separated from the membrane shell, the vertical rod of the T-shaped pull rod can bear the weight of the membrane component, so that the membrane component can be effectively prevented from falling on the ground, and the effective protection of the membrane component is realized.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are some preferred embodiments of the utility model and that other drawings can be obtained from these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic structural view of a first tie rod, a second tie rod, and a third tie rod;
FIG. 3 is an enlarged view of FIG. 1 at A;
FIG. 4 is an enlarged view of FIG. 1 at B;
in the figure: 11 limiting plates, 12 elastic gaskets, 21 first pull rods, 211 first threaded rods, 22 second pull rods, 23 third pull rods, 231 third threaded rods, 24 cross rods, 241 second through holes, 3 first compression nuts, 4 second compression nuts, 101 internal thread counter bores, 102 second threaded rods and 103 first through holes.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to specific embodiments and fig. 1 to 4, and it is obvious that the described embodiments are only some of the preferred embodiments of the present utility model, but not all embodiments. Similar modifications can be made by those skilled in the art without departing from the spirit of the utility model, and therefore the utility model is not to be limited by the specific embodiments disclosed below.
The utility model provides a simple tool for dismantling reverse osmosis membrane elements (shown in figure 1), which comprises a limit component and a T-shaped pull rod, wherein the limit component is arranged at the end part of a vertical rod of the T-shaped pull rod in a detachable connection mode, the limit component is detachably connected with the T-shaped pull rod, so that the tool is convenient to install on a membrane shell, the vertical rod is used for penetrating through central water producing pipes of a plurality of reverse osmosis membrane elements which are sequentially sleeved in the membrane shell, when the limit component is pulled by the T-shaped pull rod, the limit component is used for pushing a plurality of reverse osmosis membrane elements to move in the membrane shell, namely, after the T-shaped pull rod penetrates through central water producing pipes of a plurality of corresponding membrane elements, the limit component is fixed on the T-shaped pull rod, then, the T-shaped pull rod is pulled manually, and the limit component and the T-shaped pull rod synchronously move, so that the movement of a plurality of membrane elements in the membrane shell is realized; the vertical rod comprises a first pull rod 21, a third pull rod 23 and a plurality of second pull rods 22, wherein the second pull rods 22 are positioned between the first pull rod 21 and the third pull rod 23, two adjacent second pull rods 22 are connected in a detachable mode, the first pull rod 21, the third pull rod 23 and the second pull rod 22 adjacent to the first pull rod 21 are connected in a detachable mode, the first pull rod 21, the second pull rods 22 and the third pull rod 23 are connected in sequence in a detachable mode, so that the vertical rod can be conveniently detached and carried, meanwhile, when the operation space of the outer end of a film shell is narrow, the vertical rod can be conveniently and simultaneously stretched into a central water production pipe in an operation mode of vertical rod assembly, the vertical rod is conveniently installed in the central water production pipe, the cross rod 24 of the T-shaped pull rod is connected with the third pull rod 23 in a detachable mode, and when the T-shaped pull rod is pulled, the two ends of the cross rod 24 are held manually, and the cross rod 24 is conveniently applied to the vertical rod through the cross rod 24.
In practical application, spacing subassembly is as the main subassembly that promotes membrane element to remove, and its tip direct contact with reverse osmosis membrane element in spacing subassembly removal in-process is to prevent that spacing subassembly from causing the damage to membrane element tip, and here, in this embodiment, the concrete implementation of spacing subassembly is: the limiting assembly comprises a limiting plate 11 and a flexible protection assembly, wherein the flexible protection assembly is used for realizing the isolation between the limiting plate 11 and the corresponding end part of the reverse osmosis membrane element, the flexible protection assembly is soft and can realize flexible contact with the end part of the membrane element, so that the end part of the membrane element is protected when the flexible protection assembly contacts with the end part of the membrane element, and the flexible protection assembly comprises two elastic gaskets 12, wherein the elastic gaskets 12 are formed by processing EPDM rubber materials.
Based on the above embodiment, a specific implementation manner of the connection between the limiting plate 11, the elastic pad 12, the first pull rod 21, the second pull rod 22 and the third pull rod 23 by adopting the detachable connection mode is as follows: the middle parts of the limiting plate 11 and the elastic gasket 12 are respectively provided with a first through hole 103, a first threaded rod 211 used for penetrating through the first through holes 103 is arranged at the front end of the first pull rod 21, a first compression nut 3 used for fixing the limiting plate 11 and the elastic gasket 12 on the front end of the first pull rod 211 is sleeved on the first threaded rod 211, in practical application, two elastic gaskets 12 are sleeved on the first threaded rod 211 first, then the limiting plate 11 is sleeved on the first threaded rod 211, then the first compression nut 3 is sleeved on the first threaded rod 211, fixing or dismounting of the limiting plate 11 and the elastic gasket 12 on the first threaded rod 211 is achieved by rotating the first compression nut 3, a first internal thread counter bore 101 is formed at the rear end of the first pull rod 21 and the second pull rod 22, a second compression nut 102 capable of being sleeved in the corresponding internal thread counter bore 101 is arranged at the front end of the second pull rod 22 and the third pull rod 23, in practical application, the depth can be higher than that of the first compression nut 23 is formed at the rear end of the third threaded rod 231, the first threaded rod 231 is fixed at the rear end of the third threaded rod 231, the second threaded rod 231 is correspondingly fixed at the rear end of the third threaded rod 231, and the third threaded rod 231 is correspondingly longer than the first threaded rod 231 is arranged at the rear end of the third threaded rod 24, and the third threaded rod 231 is screwed at the rear end of the third threaded rod 231 is 4.
In practical application, when the tool is required to be used for realizing the disassembly of 6 8040-type reverse osmosis membrane elements connected in series in a membrane shell, the number of the second pull rods 22 is set to 5, and meanwhile, the specific processing embodiments of the first pull rods 21, the second pull rods 22, the third pull rods 23, the limiting plates 11, the elastic gaskets 12 and the cross rods 24 are as follows: the rod diameters of the first pull rod 21, the second pull rod 22 and the third pull rod 23 are the same, the limiting plates 11 and the T-shaped pull rods are all made of stainless steel materials, specifically, the diameters of the first pull rod 21, the second pull rod 22 and the third pull rod 23 are 10mm and are smaller than the inner diameter of a central water production pipe of a reverse osmosis membrane element to be disassembled, so that the reverse osmosis membrane element can pass through the end face of the reverse osmosis membrane element, the length of the first pull rod 21 is 120cm, the length of the second pull rod 22 is 99cm, the length of the third pull rod 23 is 35cm, the lengths of the first threaded rod 211, the second threaded rod 102 and the nominal diameter are 6mm; the depth of the internal thread counter bore 101 is 2.5cm, the length of the third threaded rod 231 is 5cm, the nominal diameter is 6mm, the cross rod 24 is a stainless steel pipe with an outer diameter of 25, the length is 26cm, the aperture of the second through hole 241 is 8mm, the limiting plate 11 is a stainless steel plate, the aperture of the first through hole 103 is 8mm, and the diameters of the limiting plate 11 and the elastic gasket 13 are 15cm.
The specific operation process for realizing the disassembly of the 6 serially connected 8040 reverse osmosis membrane elements in the membrane shell by using the tool is as follows: an operator stands at the tail end of the reverse osmosis membrane shell, firstly, sequentially connects and assembles a first pull rod 21, 5 second pull rods 22 and a third pull rod 23, simultaneously stretches a part of assembled rod sections into a central water production pipe of the reverse osmosis membrane element in the assembling process, after the third pull rod 23 is assembled, a first threaded rod 211 passes through the central water production pipe of the front end reverse osmosis membrane element, at the moment, a limiting plate 11 and two elastic gaskets 12 are assembled at the front end of the reverse osmosis membrane shell and are fixed by a first compression nut 3, and finally, a cross rod 24 is assembled at the tail end of the reverse osmosis membrane shell and is fixed by a second pressure nut 4; after the assembly is completed, an operator stands at the tail end of the reverse osmosis membrane shell, holds the cross rod 24, withdraws the first reverse osmosis membrane element from the membrane shell along the water flow direction, then removes the connection between the third pull rod 23 and the rightmost second pull rod 22, integrally removes the third pull rod 23, the cross rod 24 and the second compression nut, removes the first reverse osmosis membrane element, removes one rightmost second pull rod 22, and connects the third pull rod 23, the cross rod 24 and the second pressure nut 4 with the rest second pull rods 22 again, at the moment, the tool only contains 4 second pull rods 22, and reduces the number of the second pull rods 22 sequentially from the rightmost side every time one reverse osmosis membrane element is removed until all 6 reverse osmosis membrane elements connected in series in the same membrane shell are removed, and then the whole disassembly work is completed.
In the present utility model, the terms "left" and "right" are relative positions used for convenience in describing the positional relationship, and therefore, are not to be construed as limiting the scope of protection as absolute positions.
Other than the technical features described in the specification, all are known to those skilled in the art.
While the preferred embodiments and examples of the present utility model have been described in detail with reference to the accompanying drawings, the present utility model is not limited to the embodiments and examples, and it will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit of the present utility model, and the scope of the utility model is also defined by the appended claims.

Claims (8)

1. A simple tool for reverse osmosis membrane element dismantlement, characterized by, including spacing subassembly, T shape pull rod, spacing subassembly adopts detachable connection mode to set up the vertical rod tip of T shape pull rod, vertical rod is used for running through in a plurality of cover in proper order put in the center of the reverse osmosis membrane element in the membrane shell produces the water pipe, when utilizing T shape pull rod to stimulate spacing subassembly, spacing subassembly is used for promoting a plurality of reverse osmosis membrane element removes in the membrane shell, vertical rod includes first pull rod, third pull rod and a plurality of second pull rod, and a plurality of second pull rod is located between first pull rod and the third pull rod, adopt detachable connection mode to realize between two adjacent second pull rods, first pull rod and third pull rod and its adjacent adopt detachable connection mode between the second pull rod, the horizontal pole of T shape pull rod adopts detachable connection mode to realize with the connection of third pull rod.
2. The simple tool for disassembling a reverse osmosis membrane element according to claim 1, wherein the limiting assembly comprises a limiting plate and a flexible protection assembly, and the flexible protection assembly is used for realizing isolation between the limiting plate and the corresponding end part of the reverse osmosis membrane element.
3. The simple tool for removing a reverse osmosis membrane element according to claim 2, wherein the flexible protection component comprises two elastic gaskets, and the elastic gaskets are made of EPDM rubber materials.
4. The simple tool for disassembling a reverse osmosis membrane element according to claim 3, wherein a first through hole is formed in the middle of the limiting plate and the elastic gasket, a first threaded rod penetrating through the first through hole is arranged at the front end of the first pull rod, and a first compression nut for fixing the limiting plate and the elastic gasket on the front end of the first pull rod is sleeved on the first threaded rod.
5. The simple tool for removing reverse osmosis membrane elements according to claim 4, wherein the rear ends of the first pull rod and the second pull rod are respectively provided with an internal thread counter bore, the front ends of the second pull rod and the third pull rod are respectively provided with a second threaded rod which can be sleeved in the corresponding internal thread counter bores, the rear end of the third pull rod is provided with a third threaded rod, the middle part of the cross rod is provided with a second through hole corresponding to the third threaded rod, and the third threaded rod is sleeved with a second compression nut for fixing the cross rod at the rear end of the third pull rod.
6. The simple tool for removing reverse osmosis membrane element according to claim 5, wherein the number of the second tie rods is 5.
7. The simple tool for removing reverse osmosis membrane element according to claim 2, wherein the first tie rod, the second tie rod and the third tie rod have the same rod diameter.
8. The simple tool for removing reverse osmosis membrane element according to claim 7, wherein the limiting plate and the T-shaped pull rod are made of stainless steel materials.
CN202321576555.1U 2023-06-20 2023-06-20 Simple tool for disassembling reverse osmosis membrane element Active CN219987510U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321576555.1U CN219987510U (en) 2023-06-20 2023-06-20 Simple tool for disassembling reverse osmosis membrane element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321576555.1U CN219987510U (en) 2023-06-20 2023-06-20 Simple tool for disassembling reverse osmosis membrane element

Publications (1)

Publication Number Publication Date
CN219987510U true CN219987510U (en) 2023-11-10

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