CN219987059U - a surface grinder - Google Patents
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- CN219987059U CN219987059U CN202321451213.7U CN202321451213U CN219987059U CN 219987059 U CN219987059 U CN 219987059U CN 202321451213 U CN202321451213 U CN 202321451213U CN 219987059 U CN219987059 U CN 219987059U
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Abstract
本实用新型公开了一种平面磨床,涉及机械加工技术领域,针对现有的平面磨床在使用时无法将打磨过程中产生的碎屑进行处理的问题,现提出如下方案,其包括后边外壁焊接有U型支架的机台,所述机台的底部内壁开设有均匀分布的吸屑孔,且机台内设有两个对称分布的夹持组件,所述U型支架上设有可调式打磨机构,且可调式打磨机构包括水平移动组件、高度调节组件和打磨组件。本实用新型设计有碎屑处理机构,通过吸屑风机产生的吸力能够将打磨过程中产生的碎屑经吸屑孔处吸入至吸屑箱内处理,碎屑经过过滤网的过滤拦截后被统一收集在收集框内,这样有利于打磨工作的正常进行,同时省去了后续清理的工作,减轻了工人的工作负担。
The utility model discloses a surface grinder, which relates to the technical field of mechanical processing. Aiming at the problem that the existing surface grinder cannot handle the debris generated during the grinding process during use, the following solution is proposed, which includes welding the rear outer wall with A machine with a U-shaped bracket. The bottom inner wall of the machine is provided with evenly distributed chip suction holes, and the machine is equipped with two symmetrically distributed clamping components. The U-shaped bracket is equipped with an adjustable grinding mechanism. , and the adjustable grinding mechanism includes a horizontal moving component, a height adjustment component and a grinding component. This utility model is designed with a debris processing mechanism. The suction generated by the debris suction fan can suck the debris generated during the grinding process into the debris suction box through the debris suction hole for processing. The debris is filtered and intercepted by the filter screen and then unified. Collected in the collection frame, this is conducive to the normal progress of the grinding work, and at the same time saves the subsequent cleaning work and reduces the work burden of the workers.
Description
技术领域Technical field
本实用新型涉及机械加工技术领域,尤其涉及一种平面磨床。The utility model relates to the technical field of mechanical processing, in particular to a surface grinder.
背景技术Background technique
平面磨床是磨床的一种,其主要用砂轮旋转研磨工件以使其可达到要求的平整度,在机械加工的过程中就需要对各式各样的零件进行打磨。Surface grinder is a type of grinder. It mainly uses a grinding wheel to rotate and grind the workpiece to achieve the required flatness. In the process of mechanical processing, it is necessary to grind various parts.
经检索,申请号为202020185710.7的专利公开了一种平面磨床,其包括床身、工作台、立柱、基座、电机和砂轮,该专利虽然具有方便打磨的效果,但是其无法将打磨过程中产生的碎屑进行处理,产生的碎屑不仅影响了打磨工作,而且后续清理起来也比较麻烦,增加了工人的劳动负担。After searching, the patent application number 202020185710.7 discloses a surface grinder, which includes a bed, a workbench, a column, a base, a motor and a grinding wheel. Although this patent has the effect of convenient grinding, it cannot remove the surface grinding machine produced during the grinding process. The generated debris not only affects the grinding work, but also is troublesome to clean up later, increasing the labor burden on workers.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种平面磨床,通过设计碎屑处理机构,克服了现有技术的不足,有效的解决了现有的平面磨床在使用时无法将打磨过程中产生的碎屑进行处理的问题。In view of the shortcomings of the existing technology, the utility model provides a surface grinder, which overcomes the shortcomings of the existing technology by designing a chip processing mechanism, and effectively solves the problem that the existing surface grinder cannot remove the debris generated during the grinding process during use. The problem of debris disposal.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:
一种平面磨床,包括后边外壁焊接有U型支架的机台,所述机台的底部内壁开设有均匀分布的吸屑孔,且机台内设有两个对称分布的夹持组件,所述U型支架上设有可调式打磨机构,且可调式打磨机构包括水平移动组件、高度调节组件和打磨组件;A surface grinder includes a machine platform with a U-shaped bracket welded to the rear outer wall. The bottom inner wall of the machine platform is provided with evenly distributed chip suction holes, and the machine platform is provided with two symmetrically distributed clamping assemblies. The U-shaped bracket is equipped with an adjustable grinding mechanism, and the adjustable grinding mechanism includes a horizontal moving component, a height adjustment component and a grinding component;
所述机台的底部设有碎屑处理机构,且碎屑处理机构包括固设于机台底部外壁的吸屑箱、固设于吸屑箱侧壁的吸屑风机、插设于吸屑箱内的收集框和固定安装于收集框内的过滤网,且吸屑风机的抽气端通过管道与吸屑箱的下部连通。The bottom of the machine is provided with a debris handling mechanism, and the debris handling mechanism includes a chip suction box fixed on the outer wall of the bottom of the machine, a chip suction fan fixed on the side wall of the chip suction box, and a chip suction fan inserted in the chip suction box. There is a collection frame inside and a filter screen fixedly installed in the collection frame, and the exhaust end of the chip suction fan is connected to the lower part of the chip suction box through a pipe.
通过采用上述技术方案,通过吸屑风机产生的吸力能够将打磨过程中产生的碎屑经吸屑孔处吸入至吸屑箱内处理,碎屑经过过滤网的过滤拦截后被统一收集在收集框内,这样有利于打磨工作的正常进行,同时省去了后续清理的工作,减轻了工人的工作负担。By adopting the above technical solution, the suction force generated by the chip suction fan can suck the debris generated during the grinding process into the chip suction box through the chip suction hole for processing. The debris is filtered and intercepted by the filter and collected in the collection box. This is conducive to the normal progress of the grinding work, and at the same time saves the subsequent cleaning work and reduces the workload of the workers.
优选的,两个所述夹持组件均包括固设于机台一侧内壁的气缸和固定安装于气缸活塞杆上的定位板。Preferably, both clamping assemblies include a cylinder fixed on the inner wall of one side of the machine platform and a positioning plate fixedly installed on the piston rod of the cylinder.
通过采用上述技术方案,便于在打磨之前对机械零部件进行定位,避免其在打磨的过程中出现移动而影响打磨质量。By adopting the above technical solution, it is convenient to position the mechanical parts before grinding, so as to prevent them from moving during the grinding process and affecting the grinding quality.
优选的,所述水平移动组件包括固设于U型支架侧壁的伺服电机、通过联轴器与伺服电机输出轴同轴固定连接的丝杠、螺接于丝杠上的滑块和开设于U型支架上的导向槽。Preferably, the horizontal moving assembly includes a servo motor fixed on the side wall of the U-shaped bracket, a lead screw coaxially fixedly connected to the output shaft of the servo motor through a coupling, a slider screwed to the lead screw, and a slider screwed to the lead screw. Guide groove on U-shaped bracket.
通过采用上述技术方案,便于让打磨组件在水平方向上自动移动,便于提高打磨效率和便利性。By adopting the above technical solution, the grinding assembly can be automatically moved in the horizontal direction, thereby improving grinding efficiency and convenience.
优选的,所述高度调节组件包括固设于滑块顶部外壁的空心架、转动安装于空心架内的调节螺杆、螺接于调节螺杆上的调节块和固设于调节螺杆上的手轮。Preferably, the height adjustment assembly includes a hollow frame fixed on the outer wall of the top of the slider, an adjusting screw rotatably installed in the hollow frame, an adjusting block screwed on the adjusting screw, and a handwheel fixed on the adjusting screw.
通过采用上述技术方案,便于调节打磨组件的工作高度以便于很好的适配不同高度的打磨平面。By adopting the above technical solution, it is easy to adjust the working height of the grinding component so as to be well adapted to grinding planes of different heights.
优选的,所述打磨组件包括固设于调节块顶部外壁的驱动电机和固设于驱动电机输出轴上的砂轮。Preferably, the grinding assembly includes a drive motor fixed on the outer wall of the top of the adjustment block and a grinding wheel fixed on the output shaft of the drive motor.
通过采用上述技术方案,通过驱动电机操控砂轮高速旋转,便于实现自动打磨的效果。By adopting the above technical solution and controlling the high-speed rotation of the grinding wheel through the driving motor, the automatic grinding effect can be easily achieved.
优选的,所述滑块的外壁与导向槽的内壁滑动连接,且调节块的外壁与空心架的内壁滑动连接。Preferably, the outer wall of the slide block is slidably connected to the inner wall of the guide groove, and the outer wall of the adjustment block is slidably connected to the inner wall of the hollow frame.
通过采用上述技术方案,便于保证滑块做水平直线运动以及保证调节块做竖向直线运动。By adopting the above technical solution, it is easy to ensure the horizontal linear motion of the slider and the vertical linear motion of the adjusting block.
本实用新型的有益效果为:The beneficial effects of this utility model are:
1、设计有碎屑处理机构,通过吸屑风机产生的吸力能够将打磨过程中产生的碎屑经吸屑孔处吸入至吸屑箱内处理,碎屑经过过滤网的过滤拦截后被统一收集在收集框内,这样有利于打磨工作的正常进行,同时省去了后续清理的工作,减轻了工人的工作负担;1. It is designed with a debris processing mechanism. The suction generated by the debris suction fan can suck the debris generated during the grinding process into the debris suction box through the debris suction hole for processing. The debris is filtered and intercepted by the filter and collected uniformly. In the collection frame, this is conducive to the normal progress of the grinding work, while eliminating the need for subsequent cleaning and reducing the workload of workers;
2、设计有可调式打磨机构,通过高度调节组件便于调节打磨组件的工作高度以便于很好的适配不同高度的打磨平面以及通过水平移动组件便于让打磨组件在水平方向上自动移动,便于提高打磨效率和便利性。2. It is designed with an adjustable grinding mechanism. The working height of the grinding component can be easily adjusted through the height adjustment component so that it can be well adapted to grinding planes of different heights. The horizontal movement component can also be used to allow the grinding component to automatically move in the horizontal direction to facilitate improvement. Sanding efficiency and convenience.
附图说明Description of the drawings
图1为本实用新型整体前视的三维结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the overall front view of the utility model;
图2为本实用新型中碎屑处理机构的三维结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the debris processing mechanism of the present utility model;
图3为本实用新型整体后视的三维结构示意图。Figure 3 is a schematic three-dimensional structural diagram of the overall rear view of the utility model.
图中:1、机台;2、U型支架;3、吸屑孔;4、吸屑箱;5、吸屑风机;6、收集框;7、过滤网;8、气缸;9、定位板;10、伺服电机;11、丝杠;12、滑块;13、导向槽;14、空心架;15、调节螺杆;16、调节块;17、驱动电机;18、砂轮;19、手轮。In the picture: 1. Machine table; 2. U-shaped bracket; 3. Chip suction hole; 4. Chip suction box; 5. Chip suction fan; 6. Collection frame; 7. Filter; 8. Cylinder; 9. Positioning plate ; 10. Servo motor; 11. Lead screw; 12. Slider; 13. Guide groove; 14. Hollow frame; 15. Adjusting screw; 16. Adjusting block; 17. Drive motor; 18. Grinding wheel; 19. Handwheel.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
实施例1,参照图1-3,一种平面磨床,包括机台1、U型支架2、两个夹持组件和可调式打磨机构;Embodiment 1, with reference to Figures 1-3, a surface grinder includes a machine table 1, a U-shaped bracket 2, two clamping assemblies and an adjustable grinding mechanism;
U型支架2焊接于机台1的后边外壁上,机台1的底部内壁中间区域处开设有均匀分布的吸屑孔3,可调式打磨机构包括水平移动组件、高度调节组件和打磨组件;The U-shaped bracket 2 is welded to the rear outer wall of the machine table 1. There are evenly distributed chip suction holes 3 in the middle area of the bottom inner wall of the machine table 1. The adjustable grinding mechanism includes a horizontal moving component, a height adjustment component and a grinding component;
两个夹持组件均包括通过螺栓固定于机台1一侧内壁的气缸8和固定安装于气缸8活塞杆上的定位板9,便于在打磨之前对机械零部件进行定位,避免其在打磨的过程中出现移动而影响打磨质量;Both clamping assemblies include a cylinder 8 fixed to the inner wall of one side of the machine table 1 through bolts and a positioning plate 9 fixedly installed on the piston rod of the cylinder 8, which facilitates positioning of mechanical parts before grinding and prevents them from being damaged during grinding. Movement occurs during the process and affects the polishing quality;
水平移动组件包括伺服电机10,伺服电机10通过螺栓固定于U型支架2的侧壁,伺服电机10的输出轴贯穿U型支架2并通过联轴器同轴固定连接有丝杠11,丝杠11上螺接有滑块12,U型支架2上开设有导向槽13,便于让打磨组件在水平方向上自动移动,便于提高打磨效率和便利性;The horizontal movement component includes a servo motor 10. The servo motor 10 is fixed to the side wall of the U-shaped bracket 2 through bolts. The output shaft of the servo motor 10 penetrates the U-shaped bracket 2 and is coaxially fixedly connected to a lead screw 11 through a coupling. There is a slider 12 screwed on 11, and a guide groove 13 is provided on the U-shaped bracket 2 to facilitate the automatic movement of the grinding assembly in the horizontal direction, thereby improving grinding efficiency and convenience;
另外,滑块12的外壁与导向槽13的内壁滑动连接,便于保证滑块12做水平直线运动,丝杠11的一端通过轴承与U型支架2的一侧内壁连接;In addition, the outer wall of the slider 12 is slidingly connected to the inner wall of the guide groove 13 to ensure that the slider 12 moves horizontally and linearly. One end of the screw 11 is connected to the inner wall of one side of the U-shaped bracket 2 through a bearing;
高度调节组件包括空心架14,空心架14焊接于滑块12的顶部外壁,空心架14内转动安装有调节螺杆15,调节螺杆15上螺接有调节块16,调节螺杆15的上方固定套装有手轮19,便于调节打磨组件的工作高度以便于很好的适配不同高度的打磨平面;The height adjustment assembly includes a hollow frame 14. The hollow frame 14 is welded to the top outer wall of the slider 12. An adjusting screw 15 is rotatably installed in the hollow frame 14. An adjusting block 16 is screwed on the adjusting screw 15. There is a fixed set above the adjusting screw 15. Handwheel 19 is used to adjust the working height of the grinding component to suit grinding surfaces of different heights;
另外,调节块16的外壁与空心架14的内壁滑动连接,保证调节块16做竖向直线运动;In addition, the outer wall of the adjustment block 16 is slidingly connected to the inner wall of the hollow frame 14 to ensure that the adjustment block 16 moves vertically in a straight line;
打磨组件包括通过螺栓固定于调节块16顶部外壁的驱动电机17和固定套装于驱动电机17输出轴上的砂轮18。The grinding assembly includes a drive motor 17 fixed to the top outer wall of the adjustment block 16 through bolts and a grinding wheel 18 fixedly mounted on the output shaft of the drive motor 17 .
实施例2,参照图1-2,本实施例是在实施例1的基础上进行优化,具体是:一种平面磨床,还包括碎屑处理机构,碎屑处理机构包括以下部件:Embodiment 2. Referring to Figures 1-2, this embodiment is optimized on the basis of Embodiment 1. Specifically, it is: a surface grinder, which also includes a chip processing mechanism. The chip processing mechanism includes the following components:
吸屑箱4:吸屑箱4焊接于机台1的底部中间区域处外壁上;Chip suction box 4: Chip suction box 4 is welded to the outer wall of the middle area of the bottom of machine 1;
吸屑风机5:吸屑风机5通过螺栓固定于吸屑箱4的侧壁,吸屑风机5的抽气端通过管道与吸屑箱4的下部连通;Chip suction fan 5: The chip suction fan 5 is fixed to the side wall of the chip suction box 4 through bolts, and the exhaust end of the chip suction fan 5 is connected to the lower part of the chip suction box 4 through a pipe;
收集框6和过滤网7:收集框6插设于吸屑箱4内,过滤网7固定安装于收集框6;Collection frame 6 and filter 7: the collection frame 6 is inserted into the chip suction box 4, and the filter 7 is fixedly installed on the collection frame 6;
在本实施例中,通过吸屑风机5产生的吸力能够将打磨过程中产生的碎屑经吸屑孔3处吸入至吸屑箱4内处理,碎屑经过过滤网7的过滤拦截后被统一收集在收集框6内,这样有利于打磨工作的正常进行,同时省去了后续清理的工作,减轻了工人的工作负担。In this embodiment, the suction force generated by the chip suction fan 5 can suck the debris generated during the grinding process into the chip suction box 4 through the chip suction hole 3 for processing. The debris is filtered and intercepted by the filter 7 and then unified. It is collected in the collection frame 6, which is conducive to the normal progress of the grinding work, and at the same time saves the subsequent cleaning work and reduces the work burden of the workers.
该平面磨床的工作原理:首先,将待加工的机械零部件放到机台1内,随后通过两个气缸8的活塞杆控制两个定位板9对中靠拢将其进行定位固定,随后通过手轮19操控调节螺杆15转动,进而与调节螺杆15螺纹连接的调节块16控制驱动电机17和砂轮18逐渐下降直到接触到机械零部件后停止;The working principle of the surface grinder: first, place the mechanical parts to be processed in the machine table 1, and then control the two positioning plates 9 to center and move them together through the piston rods of the two cylinders 8 to position and fix them, and then manually The wheel 19 controls the rotation of the adjusting screw 15, and then the adjusting block 16, which is threadedly connected to the adjusting screw 15, controls the drive motor 17 and the grinding wheel 18 to gradually descend until they contact the mechanical parts and then stop;
其次,通过驱动电机17控制砂轮18高速旋转进行打磨,随后通过伺服电机10操控丝杠11转动,在导向槽13的导向下使得滑块12控制砂轮18进行往复打磨作业;Secondly, the drive motor 17 controls the grinding wheel 18 to rotate at high speed for grinding, and then the servo motor 10 controls the screw 11 to rotate, and under the guidance of the guide groove 13, the slider 12 controls the grinding wheel 18 to perform reciprocating grinding operations;
最后,通过吸屑风机5产生的吸力将打磨过程中产生的碎屑经吸屑孔3处吸入至吸屑箱4内处理,碎屑经过过滤网7的过滤拦截后被统一收集在收集框6内。Finally, the suction force generated by the chip suction fan 5 sucks the debris generated during the grinding process into the chip suction box 4 through the chip suction hole 3 for processing. The debris is filtered and intercepted by the filter 7 and collected in the collection frame 6 Inside.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed by the present utility model, implement the present utility model according to the present utility model. Novel technical solutions and utility model concepts, including equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697578A (en) * | 2024-01-22 | 2024-03-15 | 天长市天翔集团有限公司 | Machining grinding device |
| CN120080206A (en) * | 2025-05-07 | 2025-06-03 | 富信成机械股份有限公司 | External cylindrical grinder with grinding chip collection function and grinding chip compression recovery method |
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2023
- 2023-06-08 CN CN202321451213.7U patent/CN219987059U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697578A (en) * | 2024-01-22 | 2024-03-15 | 天长市天翔集团有限公司 | Machining grinding device |
| CN120080206A (en) * | 2025-05-07 | 2025-06-03 | 富信成机械股份有限公司 | External cylindrical grinder with grinding chip collection function and grinding chip compression recovery method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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