CN219985779U - Hydraulic system for anti-tear rollers in leveling decoilers - Google Patents

Hydraulic system for anti-tear rollers in leveling decoilers Download PDF

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CN219985779U
CN219985779U CN202321457674.5U CN202321457674U CN219985779U CN 219985779 U CN219985779 U CN 219985779U CN 202321457674 U CN202321457674 U CN 202321457674U CN 219985779 U CN219985779 U CN 219985779U
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oil
valve
supply pipe
proportional
oil supply
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刘秀军
毛召芝
常铁柱
王赤
张海东
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Capital Engineering & Research Inc Ltd
CERI Technology Co Ltd
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Capital Engineering & Research Inc Ltd
CERI Technology Co Ltd
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Abstract

本实用新型为一种用于平整开卷机中防撕裂辊的液压系统,包括液压泵站、比例方向阀、电磁换向阀、比例减压阀和液压缸。液压缸的活塞杆端部用于与防撕裂辊固接,液压泵站通过供油管和回油管分别与液压缸的无杆腔和有杆腔连接,比例方向阀与供油管和回油管均连接,并能控制活塞杆伸出或缩回。电磁换向阀位于液压缸和比例方向阀之间,其与供油管和回油管均连接,并能控制供油管和回油管同时为通路或同时切断。比例减压阀串接在供油管上并位于液压缸和电磁换向阀之间,在供油管上且靠近无杆腔处连接有压力传感器或压力继电器。本实用新型的液压系统,能与防撕裂辊配套使用,防止带钢抖动引起的带钢撕裂。

The utility model is a hydraulic system for anti-tear rollers in leveling decoilers, which includes a hydraulic pump station, a proportional directional valve, an electromagnetic reversing valve, a proportional pressure reducing valve and a hydraulic cylinder. The piston rod end of the hydraulic cylinder is used to be fixedly connected to the anti-tear roller. The hydraulic pump station is connected to the rodless cavity and rod cavity of the hydraulic cylinder through the oil supply pipe and the oil return pipe respectively. The proportional directional valve is connected to the oil supply pipe and return pipe. The oil pipes are all connected and can control the extension or retraction of the piston rod. The electromagnetic directional valve is located between the hydraulic cylinder and the proportional directional valve. It is connected to both the oil supply pipe and the oil return pipe, and can control the oil supply pipe and the oil return pipe to be in passage or cut off at the same time. The proportional pressure reducing valve is connected in series to the oil supply pipe and is located between the hydraulic cylinder and the electromagnetic reversing valve. A pressure sensor or pressure relay is connected to the oil supply pipe and close to the rodless cavity. The hydraulic system of the utility model can be used in conjunction with the anti-tear roller to prevent strip tearing caused by shaking of the strip.

Description

用于平整开卷机中防撕裂辊的液压系统Hydraulic system for anti-tear rollers in leveling decoilers

技术领域Technical field

本实用新型是关于冷轧带钢生产领域,尤其涉及一种用于平整开卷机中防撕裂辊的液压系统。The utility model relates to the field of cold-rolled strip production, and in particular to a hydraulic system for anti-tear rollers in leveling uncoilers.

背景技术Background technique

在冷轧带钢生产中,单机架四辊平整机组对经过冷轧并退火后的钢卷,通过平整来提高带钢机械性能、改善带钢表面质量、平直度、表面粗糙度。罩式炉对钢卷进行再结晶退火,当炉内的钢卷开始冷却时,由于钢卷外层冷却速度较快,而内层散热较差冷却较慢,这样钢卷内外温度差会产生很高的径向压力,钢卷层间会产生粘结。平整开卷时,带钢粘结会导致带钢出现撕裂或折裂的现象。在开卷机出口设置防撕裂辊,通过调节辊子的位置或压力,进而优化带钢的受力状态,防止带钢抖动引起的带钢撕裂。为了实现该机械的动作,则需设计全新的,与之配套的液压控制系统。In cold-rolled strip production, a single-stand four-roller smoothing unit improves the mechanical properties of the strip and improves the surface quality, flatness, and surface roughness of the strip through smoothing the cold-rolled and annealed steel coils. The bell-type furnace performs recrystallization annealing on steel coils. When the steel coils in the furnace begin to cool, the outer layer of the steel coils cools faster while the inner layer cools more slowly due to poor heat dissipation. The temperature difference between the inside and outside of the steel coils will produce a significant High radial pressure will cause bonding between steel coil layers. During flat uncoiling, the bonding of the strip can cause the strip to tear or break. An anti-tear roller is installed at the outlet of the decoiler. By adjusting the position or pressure of the roller, the stress state of the strip can be optimized to prevent strip tearing caused by shaking of the strip. In order to realize the movement of this machine, a new matching hydraulic control system needs to be designed.

由此,本发明人凭借多年从事相关行业的经验与实践,提出一种用于平整开卷机中防撕裂辊的液压系统,以克服现有技术的缺陷。Therefore, relying on many years of experience and practice in related industries, the inventor proposes a hydraulic system for anti-tear rollers in leveling decoilers to overcome the shortcomings of the existing technology.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于平整开卷机中防撕裂辊的液压系统,能与防撕裂辊配套使用,防止带钢抖动引起的带钢撕裂。The purpose of this utility model is to provide a hydraulic system for an anti-tear roller in a leveling uncoiler, which can be used in conjunction with the anti-tear roller to prevent strip tearing caused by shaking of the strip.

本实用新型的目的是这样实现的,一种用于平整开卷机中防撕裂辊的液压系统,包括液压泵站、比例方向阀、电磁换向阀、比例减压阀和液压缸;液压缸的活塞杆端部用于与防撕裂辊固接,液压泵站通过供油管和回油管分别与液压缸的无杆腔和有杆腔连接,比例方向阀与供油管和回油管均连接,并能控制活塞杆伸出或缩回;电磁换向阀位于液压缸和比例方向阀之间,其与供油管和回油管均连接,并能控制供油管和回油管同时为通路或同时切断;比例减压阀串接在供油管上并位于液压缸和电磁换向阀之间,在供油管上且靠近无杆腔处连接有压力传感器或压力继电器。The purpose of this utility model is achieved as follows: a hydraulic system for anti-tear rollers in leveling decoilers, including a hydraulic pump station, a proportional directional valve, an electromagnetic reversing valve, a proportional pressure reducing valve and a hydraulic cylinder; a hydraulic cylinder The end of the piston rod is used to be fixedly connected to the anti-tear roller. The hydraulic pump station is connected to the rodless cavity and rod cavity of the hydraulic cylinder through the oil supply pipe and the oil return pipe respectively. The proportional directional valve is connected to the oil supply pipe and the oil return pipe. connection, and can control the extension or retraction of the piston rod; the electromagnetic reversing valve is located between the hydraulic cylinder and the proportional directional valve. It is connected to both the oil supply pipe and the oil return pipe, and can control the oil supply pipe and the oil return pipe to be passages at the same time. Or cut off at the same time; the proportional pressure reducing valve is connected in series to the oil supply pipe and is located between the hydraulic cylinder and the electromagnetic reversing valve. A pressure sensor or pressure relay is connected to the oil supply pipe and close to the rodless cavity.

在本实用新型的一较佳实施方式中,无杆腔上安装有位移传感器。In a preferred embodiment of the present invention, a displacement sensor is installed on the rodless cavity.

在本实用新型的一较佳实施方式中,比例方向阀为三位四通阀并具有第一压力油口、第一回油口、第一工作油口和第二工作油口,第一压力油口和第一工作油口均串接在供油管上且第一工作油口靠近电磁换向阀设置,第一回油口和第二工作油口均串接在回油管上且第二工作油口靠近电磁换向阀设置。In a preferred embodiment of the present invention, the proportional directional valve is a three-position four-way valve and has a first pressure oil port, a first return oil port, a first working oil port and a second working oil port. The oil port and the first working oil port are both connected in series to the oil supply pipe and the first working oil port is set close to the electromagnetic reversing valve. The first oil return port and the second working oil port are both connected in series to the oil return pipe and the second The working oil port is located close to the electromagnetic reversing valve.

在本实用新型的一较佳实施方式中,比例方向阀为高频响比例阀或者比例伺服阀。In a preferred embodiment of the present invention, the proportional directional valve is a high-frequency response proportional valve or a proportional servo valve.

在本实用新型的一较佳实施方式中,电磁换向阀包括四个执行油口,其中两个执行油口串接在供油管上,另两个执行油口串接在回油管上。In a preferred embodiment of the present invention, the electromagnetic reversing valve includes four actuating oil ports, two of which are connected in series to the oil supply pipe, and the other two actuating oil ports are connected in series to the oil return pipe.

在本实用新型的一较佳实施方式中,电磁换向阀为电磁球阀。In a preferred embodiment of the present invention, the electromagnetic reversing valve is an electromagnetic ball valve.

在本实用新型的一较佳实施方式中,在供油管上且位于无杆腔和比例减压阀之间设有第一手动阀门,在回油管上且位于有杆腔和电磁换向阀之间设有第二手动阀门。In a preferred embodiment of the present invention, a first manual valve is provided on the oil supply pipe between the rodless chamber and the proportional pressure reducing valve, and a first manual valve is provided on the oil return pipe between the rodless chamber and the electromagnetic reversing valve. There is a second manual valve between them.

在本实用新型的一较佳实施方式中,在供油管上且位于无杆腔和比例减压阀之间连接有第一测压接头,在回油管上且位于有杆腔和电磁换向阀之间连接有第二测压接头。In a preferred embodiment of the present invention, a first pressure measuring joint is connected to the oil supply pipe between the rodless chamber and the proportional pressure reducing valve, and a first pressure measuring joint is connected to the oil return pipe between the rodless chamber and the electromagnetic reversing valve. A second pressure measuring joint is connected between the valves.

在本实用新型的一较佳实施方式中,液压泵站包括液压泵组和油箱,供油管和回油管均与油箱连接,液压泵组设在供油管上。In a preferred embodiment of the present invention, the hydraulic pump station includes a hydraulic pump set and an oil tank. The oil supply pipe and the oil return pipe are both connected to the oil tank, and the hydraulic pump set is located on the oil supply pipe.

在本实用新型的一较佳实施方式中,在回油管上且靠近液压泵站的位置设有单向阀。In a preferred embodiment of the present invention, a one-way valve is provided on the oil return pipe and close to the hydraulic pump station.

由上所述,本实用新型的液压系统可以与防撕裂辊配套使用,利用比例方向阀可以将液压缸的活塞杆达到预设位置,通过压力传感器实时检测无杆腔的压力,再通过比例减压阀调整无杆腔的压力,实现了防撕裂辊的力闭环控制,有效保证了防撕裂辊施加在带钢上的压力恒定,进而有效防止了带钢抖动引起的带钢撕裂。From the above, the hydraulic system of the present invention can be used in conjunction with the anti-tear roller. The proportional directional valve can be used to move the piston rod of the hydraulic cylinder to the preset position. The pressure sensor can be used to detect the pressure of the rodless chamber in real time, and then the proportional directional valve can be used to detect the pressure of the rodless chamber in real time. The pressure reducing valve adjusts the pressure of the rodless chamber to achieve closed-loop control of the force of the anti-tear roller, effectively ensuring that the pressure exerted by the anti-tear roller on the strip is constant, thereby effectively preventing strip tearing caused by the shaking of the strip. .

附图说明Description of the drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to schematically illustrate and explain the present invention, and do not limit the scope of the present invention. in:

图1:为本实用新型提供的用于平整开卷机中防撕裂辊的液压系统的结构示意图。Figure 1: A schematic structural diagram of the hydraulic system for the anti-tear roller in the leveling decoiler provided by the present utility model.

附图标号说明:Explanation of reference numbers:

1、液压泵站;11、液压泵组;12、油箱;13、供油管;131、压力传感器;132、第一手动阀门;133、第一测压接头;14、回油管;141、第二手动阀门;142、第二测压接头;143、单向阀;1. Hydraulic pump station; 11. Hydraulic pump group; 12. Oil tank; 13. Oil supply pipe; 131. Pressure sensor; 132. First manual valve; 133. First pressure measuring joint; 14. Oil return pipe; 141. No. Two manual valves; 142. Second pressure measuring joint; 143. One-way valve;

2、比例方向阀;P3、第一压力油口;T1、第一回油口;A1、第一工作油口;B1、第二工作油口;2. Proportional directional valve; P3, first pressure port; T1, first return port; A1, first working port; B1, second working port;

3、电磁换向阀;C1、第一执行油口;C2、第二执行油口;C3、第三执行油口;C4、第四执行油口;3. Electromagnetic reversing valve; C1, first execution port; C2, second execution port; C3, third execution port; C4, fourth execution port;

4、比例减压阀;P4、第二压力油口;T2、第二回油口;A2、第三工作油口;4. Proportional pressure reducing valve; P4, second pressure port; T2, second return port; A2, third working port;

5、液压缸;51、无杆腔;511、位移传感器;52、有杆腔。5. Hydraulic cylinder; 51. Rodless cavity; 511. Displacement sensor; 52. Rod cavity.

具体实施方式Detailed ways

为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.

如图1所示,本申请提供一种用于平整开卷机中防撕裂辊的液压系统,包括液压泵站1、比例方向阀2、电磁换向阀3、比例减压阀4和液压缸5;液压缸5的活塞杆端部用于与防撕裂辊固接,液压泵站1通过供油管13和回油管14分别与液压缸5的无杆腔51和有杆腔52连接,比例方向阀2与供油管13和回油管14均连接,并能控制活塞杆伸出或缩回;电磁换向阀3位于液压缸5和比例方向阀2之间,其与供油管13和回油管14均连接,并能控制供油管13和回油管14同时为通路或同时切断;比例减压阀4串接在供油管13上并位于液压缸5和电磁换向阀3之间,在供油管13上且靠近无杆腔51处(即位于液压缸5和比例减压阀4之间)连接有压力传感器131或压力继电器,用于实时反馈液压缸5的无杆腔51压力。As shown in Figure 1, this application provides a hydraulic system for anti-tear rollers in leveling decoilers, including a hydraulic pump station 1, a proportional directional valve 2, an electromagnetic reversing valve 3, a proportional pressure reducing valve 4 and a hydraulic cylinder. 5; The piston rod end of the hydraulic cylinder 5 is used to be fixedly connected to the anti-tear roller, and the hydraulic pump station 1 is connected to the rodless cavity 51 and the rod cavity 52 of the hydraulic cylinder 5 through the oil supply pipe 13 and the oil return pipe 14, respectively. The proportional directional valve 2 is connected to both the oil supply pipe 13 and the oil return pipe 14, and can control the extension or retraction of the piston rod; the electromagnetic directional valve 3 is located between the hydraulic cylinder 5 and the proportional directional valve 2, and is connected to the oil supply pipe 13 Both are connected to the oil return pipe 14, and can control the oil supply pipe 13 and the oil return pipe 14 to be in passage or cut off at the same time; the proportional pressure reducing valve 4 is connected in series to the oil supply pipe 13 and is located between the hydraulic cylinder 5 and the electromagnetic reversing valve 3 A pressure sensor 131 or a pressure relay is connected to the oil supply pipe 13 and close to the rodless cavity 51 (that is, between the hydraulic cylinder 5 and the proportional pressure reducing valve 4) for real-time feedback of the rodless cavity of the hydraulic cylinder 5. 51 pressure.

液压泵站1通过供油管13给予无杆腔51的压力P1,克服液压缸5摩擦力和液压阀(这里所说的液压阀包括比例方向阀2、电磁换向阀3和比例减压阀4)及管道的压力损失的有杆腔52压力P2,有杆腔52的压力P2为背压。无杆腔51的面积为A1,有杆腔52的面积为A2,那无杆腔51的作用力F1为P1×A1,有杆腔52的作用力F2为P2×A2。F1与防撕裂辊活动件自重G之和,再减去F2与防撕裂辊动作摩擦力f之和形成的合力F作用在带钢上。该合力F随带钢规格变化,对于某一规格带钢,轧制过程中保持该合力为恒定值,可实现防撕裂辊跟带钢随动。The hydraulic pump station 1 gives the pressure P1 to the rodless chamber 51 through the oil supply pipe 13 to overcome the friction of the hydraulic cylinder 5 and the hydraulic valves (the hydraulic valves mentioned here include the proportional directional valve 2, the electromagnetic reversing valve 3 and the proportional pressure reducing valve 4) The pressure P2 of the rod cavity 52 is the pressure loss of the pipe, and the pressure P2 of the rod cavity 52 is the back pressure. The area of the rodless cavity 51 is A1, and the area of the rod cavity 52 is A2. The force F1 of the rodless cavity 51 is P1×A1, and the force F2 of the rod cavity 52 is P2×A2. The resultant force F formed by the sum of F1 and the self-weight G of the movable parts of the anti-tear roller, minus the sum of F2 and the action friction force f of the anti-tear roller, acts on the strip. The resultant force F changes with the strip specifications. For a certain specification of strip steel, the resultant force F is kept at a constant value during the rolling process, so that the anti-tear roller can follow the strip steel.

利用该液压系统可以对防撕裂辊施加在带钢上的合力进行调整,以使合力值保持恒定。具体为,使用时,将液压缸5的活塞杆与防撕裂辊固定。上述的电磁换向阀3具有连通工作位和切断工作位,在正常轧制中,电磁换向阀3处于连通工作位,供油管13和回油管14均为通路;紧急情况下时,电磁换向阀3处于切断工作位,供油管13和回油管14均被切断,以切断液压油。带钢穿带后,通过比例方向阀2控制液压缸5的活塞杆伸出至预设位置,压力传感器131可以实时反馈无杆腔51的压力P1,并将信号传给相应的控制器(PLC),经控制器计算得出防撕裂辊的压力F;该值与防撕裂辊压力F的目标值比较后,将差值的指令信号给比例减压阀4,通过比例减压阀4调节无杆腔51的压力P1,以确保无杆腔51的压力稳定,进而保证合力F的恒定,实现力闭环。The hydraulic system can be used to adjust the resultant force exerted by the anti-tear roller on the strip so that the resultant force value remains constant. Specifically, during use, the piston rod of the hydraulic cylinder 5 and the anti-tear roller are fixed. The above-mentioned electromagnetic reversing valve 3 has a connecting working position and a cutting working position. During normal rolling, the electromagnetic reversing valve 3 is in the connecting working position, and the oil supply pipe 13 and the oil return pipe 14 are both passages; in an emergency, the electromagnetic reversing valve 3 is in the connecting working position. The reversing valve 3 is in the cutting position, and both the oil supply pipe 13 and the oil return pipe 14 are cut off to cut off the hydraulic oil. After the strip is threaded, the proportional directional valve 2 is used to control the piston rod of the hydraulic cylinder 5 to extend to the preset position. The pressure sensor 131 can feedback the pressure P1 of the rodless chamber 51 in real time and transmit the signal to the corresponding controller (PLC). ), the pressure F of the anti-tear roller is calculated by the controller; after comparing this value with the target value of the anti-tear roller pressure F, the command signal of the difference is given to the proportional pressure reducing valve 4, and passed through the proportional pressure reducing valve 4 The pressure P1 of the rodless cavity 51 is adjusted to ensure that the pressure of the rodless cavity 51 is stable, thereby ensuring the constant force F and realizing a force closed loop.

由此,该液压系统可以与防撕裂辊配套使用,利用比例方向阀2可以将液压缸5的活塞杆达到预设位置,通过压力传感器131实时检测无杆腔51的压力,再通过比例减压阀4调整无杆腔51的压力,实现了防撕裂辊的力闭环控制,有效保证了防撕裂辊施加在带钢上的压力恒定,进而有效防止了带钢抖动引起的带钢撕裂。Therefore, the hydraulic system can be used in conjunction with the anti-tear roller. The proportional directional valve 2 can be used to move the piston rod of the hydraulic cylinder 5 to the preset position. The pressure sensor 131 can be used to detect the pressure of the rodless chamber 51 in real time, and then reduce the pressure through the proportional directional valve 2. The pressure valve 4 adjusts the pressure of the rodless cavity 51 to achieve closed-loop control of the force of the anti-tear roller, effectively ensuring that the pressure exerted by the anti-tear roller on the strip is constant, thereby effectively preventing strip tearing caused by the shaking of the strip. crack.

在具体实现方式中,无杆腔51上安装有位移传感器511。In a specific implementation, a displacement sensor 511 is installed on the rodless cavity 51 .

比例方向阀2可以调节进入无杆腔51内油液的多少,需要增加无杆腔51内油液时,比例方向阀2处于第一工作位(右位),液压泵站1内的压力油经供油管13进入比例方向阀2,经电磁换向阀3的左侧通路和比例减压阀4后进入无杆腔51内,可使得液压缸5的活塞杆伸出;同时有杆腔52内的油液通过电磁换向阀3的右侧通路、比例方向阀2和回油管14进行回油至液压泵站1内。需要减少无杆腔51内油液时,比例方向阀2处于第二工作位(左位),压力油经供油管13进入比例方向阀2,经电磁换向阀3的右侧通路后进入有杆腔52内,使得液压缸5的活塞杆缩回;同时无杆腔51内的油液通过比例减压阀4、电磁换向阀3的左侧通路、比例方向阀2和回油管14进行回油至液压泵站1内。The proportional directional valve 2 can adjust the amount of oil entering the rodless chamber 51. When it is necessary to increase the oil in the rodless chamber 51, the proportional directional valve 2 is in the first working position (right position), and the pressure oil in the hydraulic pump station 1 It enters the proportional directional valve 2 through the oil supply pipe 13, and then enters the rodless chamber 51 through the left passage of the electromagnetic reversing valve 3 and the proportional pressure reducing valve 4, which can cause the piston rod of the hydraulic cylinder 5 to extend; at the same time, there is a rod chamber The oil in 52 is returned to the hydraulic pump station 1 through the right passage of the electromagnetic reversing valve 3, the proportional directional valve 2 and the oil return pipe 14. When it is necessary to reduce the oil in the rodless cavity 51, the proportional directional valve 2 is in the second working position (left position). The pressure oil enters the proportional directional valve 2 through the oil supply pipe 13, and then enters through the right passage of the electromagnetic reversing valve 3. In the rod cavity 52, the piston rod of the hydraulic cylinder 5 is retracted; at the same time, the oil in the rodless cavity 51 passes through the proportional pressure reducing valve 4, the left passage of the electromagnetic reversing valve 3, the proportional directional valve 2 and the oil return pipe 14 Return oil to hydraulic pump station 1.

位移传感器511可以实测液压缸5的位置,并将信号传给控制器,该值与位移的目标值比较后,将差值的指令信号给比例方向阀2,以确保液压缸5位置恒定,实现位置闭环。The displacement sensor 511 can actually measure the position of the hydraulic cylinder 5 and transmit the signal to the controller. After comparing this value with the target value of the displacement, the difference command signal is sent to the proportional directional valve 2 to ensure that the position of the hydraulic cylinder 5 is constant and achieve Position closed loop.

更具体的,比例方向阀2为三位四通阀并具有第一压力油口P3、第一回油口T1、第一工作油口A1和第二工作油口B1,第一压力油口P3和第一工作油口A1均串接在供油管13上且第一工作油口A1靠近电磁换向阀3设置(第一压力油口P3靠近液压泵站1设置),第一回油口T1和第二工作油口B1均串接在回油管14上且第二工作油口B1靠近电磁换向阀3设置。More specifically, the proportional directional valve 2 is a three-position four-way valve and has a first pressure oil port P3, a first return oil port T1, a first working oil port A1 and a second working oil port B1. The first pressure oil port P3 and the first working oil port A1 are connected in series to the oil supply pipe 13 and the first working oil port A1 is located close to the electromagnetic reversing valve 3 (the first pressure oil port P3 is located close to the hydraulic pump station 1), the first oil return port T1 and the second working oil port B1 are both connected in series to the oil return pipe 14 and the second working oil port B1 is located close to the electromagnetic reversing valve 3 .

该比例方向阀2具有常态位(即图1中示出的中间位)、上述的第一工作位(即图1中示出的右位)和上述的第二工作位(即图1中示出的左位),比例方向阀2失电时处于常态位,此时第一压力油口P3封闭,第一工作油口A1和第二工作油口B1均与第一回油口T1连通。当比例方向阀2得电而处于第一工作位时,第一压力油口P3与第一工作油口A1连通,以使压力油能进入无杆腔51,第二工作油口B1与第一回油口T1连通,以使有杆腔52内的油液通过第一回油口T1进行回油。当比例方向阀2得电而处于第二工作位时,第一压力油口P3与第二工作油口B1连通,以使压力油能进入有杆腔52,第一工作油口A1与第一回油口T1连通,以使无杆腔51内的油液能通过第一回油口T1进行回油。The proportional directional valve 2 has a normal position (that is, the middle position shown in Figure 1), the above-mentioned first working position (that is, the right position shown in Figure 1) and the above-mentioned second working position (that is, the right position shown in Figure 1) (out of the left position), the proportional directional valve 2 is in the normal position when power is lost. At this time, the first pressure port P3 is closed, and the first working oil port A1 and the second working oil port B1 are both connected to the first return port T1. When the proportional directional valve 2 is powered and in the first working position, the first pressure oil port P3 is connected to the first working oil port A1 so that the pressure oil can enter the rodless chamber 51, and the second working oil port B1 is connected to the first working oil port A1. The oil return port T1 is connected, so that the oil in the rod chamber 52 can be returned through the first oil return port T1. When the proportional directional valve 2 is powered and in the second working position, the first pressure oil port P3 is connected to the second working oil port B1 so that the pressure oil can enter the rod chamber 52, and the first working oil port A1 is connected to the first working oil port B1. The oil return port T1 is connected, so that the oil in the rodless cavity 51 can be returned through the first oil return port T1.

对于上述的比例方向阀2可以采用普通的比例方向阀,更优选采用高频响比例阀或者比例伺服阀,高频响比例阀的精度更高,比例伺服阀的响应速度更快、精度更好。对于普通的比例方向阀、高频响比例阀以及比例伺服阀,均为现有结构,在此不再赘述。For the above-mentioned proportional directional valve 2, an ordinary proportional directional valve can be used, and a high-frequency response proportional valve or a proportional servo valve is more preferably used. The high-frequency response proportional valve has higher accuracy, and the proportional servo valve has faster response speed and better accuracy. . For ordinary proportional directional valves, high-frequency response proportional valves and proportional servo valves, they are all existing structures and will not be described again here.

进一步地,电磁换向阀3包括四个执行油口,其中两个执行油口串接在供油管13上,另两个执行油口串接在回油管14上。Furthermore, the electromagnetic reversing valve 3 includes four actuating oil ports, two of which are connected in series to the oil supply pipe 13 , and the other two actuating oil ports are connected in series to the oil return pipe 14 .

参照图1,这四个执行油口分别记作第一执行油口C1、第二执行油口C2、第三执行油口C3和第四执行油口C4,第一执行油口C1和第三执行油口C3串接在供油管13上且第一执行油口C1靠近比例方向阀2,第三执行油口C3靠近比例减压阀4;第二执行油口C2和第四执行油口C4串接在回油管14上且第二执行油口C2靠近比例方向阀2,第四执行油口C4靠近有杆腔52。电磁换向阀3处于连通工作位(即图1中示出的右位)时,第一执行油口C1与第三执行油口C3连通,第二执行油口C2与第四执行油口C4连通,以实现供油管13和回油管14在此处的通路;电磁换向阀3处于切断工作位(即图1中示出的左位)时,第一执行油口C1和第三执行油口C3之间断开,第二执行油口C2和第四执行油口C4之间断开,以实现供油管13和回油管14在此处的断开。Referring to Figure 1, these four execution oil ports are respectively marked as the first execution oil port C1, the second execution oil port C2, the third execution oil port C3 and the fourth execution oil port C4. The first execution oil port C1 and the third execution oil port are The execution oil port C3 is connected in series to the oil supply pipe 13, the first execution oil port C1 is close to the proportional directional valve 2, the third execution oil port C3 is close to the proportional pressure reducing valve 4; the second execution oil port C2 and the fourth execution oil port C4 is connected in series to the oil return pipe 14 , the second actuating oil port C2 is close to the proportional directional valve 2 , and the fourth actuating oil port C4 is close to the rod chamber 52 . When the electromagnetic reversing valve 3 is in the connected working position (that is, the right position shown in Figure 1), the first execution oil port C1 is connected to the third execution oil port C3, and the second execution oil port C2 is connected to the fourth execution oil port C4. connected to realize the passage of the oil supply pipe 13 and the oil return pipe 14 here; when the electromagnetic reversing valve 3 is in the cut-off working position (ie, the left position shown in Figure 1), the first execution oil port C1 and the third execution oil port C1 The oil port C3 is disconnected, and the second execution oil port C2 and the fourth execution oil port C4 are disconnected, so that the oil supply pipe 13 and the oil return pipe 14 are disconnected here.

该电磁换向阀3具体可以采用电磁球阀,当然,也可以根据需要采用其他类型可以实现上述功能的电磁换向阀3,对于电磁球阀和电磁换向阀3的结构均为现有结构,在此不再赘述。The electromagnetic reversing valve 3 can specifically be an electromagnetic ball valve. Of course, other types of electromagnetic reversing valves 3 that can achieve the above functions can also be used as needed. The structures of the electromagnetic ball valve and the electromagnetic reversing valve 3 are both existing structures. This will not be described again.

参照图1,上述的比例减压阀4具有第二压力油口P4、第二回油口T2和第三工作油口A2,第二压力油口P4和第三工作油口A2均串接在供油管13上,且第二压力油口P4靠近电磁换向阀3设置,第二回油口T2通过相应的管路旁接在回油管14上,实现回油。比例减压阀4的具体结构为现有结构,在此不再赘述。Referring to Figure 1, the above-mentioned proportional pressure reducing valve 4 has a second pressure oil port P4, a second oil return port T2 and a third working oil port A2. The second pressure oil port P4 and the third working oil port A2 are both connected in series. On the oil supply pipe 13, and the second pressure oil port P4 is set close to the electromagnetic reversing valve 3, the second oil return port T2 is bypassed on the oil return pipe 14 through the corresponding pipeline to realize oil return. The specific structure of the proportional pressure reducing valve 4 is an existing structure and will not be described again here.

进一步地,在供油管13上且位于无杆腔51和比例减压阀4之间设有第一手动阀门132,在回油管14上且位于有杆腔52和电磁换向阀3之间设有第二手动阀门141。Further, a first manual valve 132 is provided on the oil supply pipe 13 between the rodless chamber 51 and the proportional pressure reducing valve 4 , and a first manual valve 132 is provided on the oil return pipe 14 between the rodless chamber 52 and the electromagnetic reversing valve 3 A second manual valve 141 is provided.

在正常生产时,第一手动阀门132和第二手动阀门141均打开;当需要进行检修作业时,第一手动阀门132和第二手动阀门141均关闭,以便于操作人员检修。During normal production, the first manual valve 132 and the second manual valve 141 are both open; when maintenance work is required, the first manual valve 132 and the second manual valve 141 are both closed to facilitate maintenance by the operator.

为了在检修中便于检测管路的压力,在供油管13上且位于无杆腔51和比例减压阀4之间连接有第一测压接头133,在回油管14上且位于有杆腔52和电磁换向阀3之间连接有第二测压接头142。第一测压接头133设在比例减压阀4和第一手动阀门132之间,第二测压接头142设在电磁换向阀3和第二手动阀门141之间;使用时,第一测压接头133和第二测压接头142上可以安装相应的测压仪表,例如压力表,以便于检测该位置的压力。In order to facilitate the detection of pipeline pressure during maintenance, a first pressure measuring joint 133 is connected to the oil supply pipe 13 and is located between the rodless chamber 51 and the proportional pressure reducing valve 4. A first pressure measuring joint 133 is connected to the oil return pipe 14 and is located in the rod chamber. A second pressure measuring joint 142 is connected between 52 and the electromagnetic reversing valve 3. The first pressure measuring joint 133 is provided between the proportional pressure reducing valve 4 and the first manual valve 132, and the second pressure measuring joint 142 is provided between the electromagnetic reversing valve 3 and the second manual valve 141; when in use, the first Corresponding pressure measuring instruments, such as pressure gauges, can be installed on the pressure measuring joint 133 and the second pressure measuring joint 142 to facilitate detection of the pressure at this location.

进一步的,液压泵站1包括液压泵组11和油箱12,供油管13和回油管14均与油箱12连接,液压泵组11设在供油管13上。整个液压泵站1为动力源,其包括油箱12及其附件、液压泵组11等,液压泵站1的具体结构为现有技术,在此不再赘述。Further, the hydraulic pump station 1 includes a hydraulic pump set 11 and an oil tank 12 . The oil supply pipe 13 and the oil return pipe 14 are both connected to the oil tank 12 . The hydraulic pump set 11 is provided on the oil supply pipe 13 . The entire hydraulic pump station 1 is a power source, which includes a fuel tank 12 and its accessories, a hydraulic pump group 11, etc. The specific structure of the hydraulic pump station 1 is an existing technology and will not be described again here.

一般在回油管14上且靠近液压泵站1的位置设有单向阀143。该单向阀143位于比例方向阀2和油箱12之间,可以防止油液从油箱12倒流。Generally, a one-way valve 143 is provided on the oil return pipe 14 and close to the hydraulic pump station 1 . The one-way valve 143 is located between the proportional directional valve 2 and the oil tank 12 and can prevent oil from flowing back from the oil tank 12 .

整个液压系统可以实现防撕裂辊的位置及力的双闭环控制,轧制时可以单独投入力闭环,也可以单独投入位置闭环,也可以两个闭环配合投入。具体三种控制方式可根据实际需要选择,工作原理分别如下:The entire hydraulic system can realize double closed-loop control of the position and force of the anti-tear roller. During rolling, the force closed loop can be put in alone, the position closed loop can be put in alone, or the two closed loops can be put in together. The three specific control methods can be selected according to actual needs. The working principles are as follows:

(1)单独投入力闭环:该方式下位移传感器511不起作用(1) Single input force closed loop: the displacement sensor 511 does not work in this mode

工作时,带钢穿带后,通过比例减压阀4给定一个压力目标值,比例方向阀2得电处于第一工作位,通过比例方向阀2调节进入液压缸5的无杆腔51的油液,直至压力传感器131检测的数据达到压力目标值为止,液压缸5的液压杆在此位置保持位置不动;During operation, after the strip is threaded, a pressure target value is given through the proportional pressure reducing valve 4. The proportional directional valve 2 is energized and is in the first working position, and the pressure entering the rodless chamber 51 of the hydraulic cylinder 5 is adjusted through the proportional directional valve 2. oil, until the data detected by the pressure sensor 131 reaches the pressure target value, the hydraulic rod of the hydraulic cylinder 5 remains stationary at this position;

之后利用压力传感器131实时检测无杆腔51的压力P1,并将P1与压力目标值进行比较,根据差值,控制比例减压阀4调节无杆腔51的压力P1,直至达到压力目标值,通过力闭环来保证液压杆施加的力恒定。Then the pressure sensor 131 is used to detect the pressure P1 of the rodless chamber 51 in real time, and compares P1 with the pressure target value. According to the difference, the proportional pressure reducing valve 4 is controlled to adjust the pressure P1 of the rodless chamber 51 until the pressure target value is reached. A closed force loop is used to ensure that the force exerted by the hydraulic rod is constant.

整个调节过程中,如果压力传感器131实测值P1大于压力目标值,比例方向阀2得电处于第二工作位;如果压力传感器131实测值P1小于压力目标值,比例方向阀2得电处于第一工作位;电磁球阀一直得电处于连通工作位。带钢紧急情况下,比例方向阀2处于常态位,电磁球阀得电处于切断工作位,此时液压缸5没有液压油进入,液压缸5保持不动。During the entire adjustment process, if the actual measured value P1 of the pressure sensor 131 is greater than the pressure target value, the proportional directional valve 2 is energized and is in the second working position; if the actual measured value P1 of the pressure sensor 131 is less than the pressure target value, the proportional directional valve 2 is energized and is in the first working position. Working position; the solenoid ball valve is always powered and in the connected working position. In the event of a strip emergency, the proportional directional valve 2 is in the normal position, and the solenoid ball valve is in the cut-off position when it is powered. At this time, no hydraulic oil enters the hydraulic cylinder 5, and the hydraulic cylinder 5 remains motionless.

(2)单独投入位置闭环:该方式下压力传感器131不起作用(2) Single input position closed loop: the pressure sensor 131 does not work in this mode

工作时,带钢穿带后,给定一个位置目标值,比例方向阀2得电处于第一工作位,通过比例方向阀2调节进入液压缸5的无杆腔51的油液,直至位移传感器511检测的数据达到位置目标值为止,液压缸5的液压杆在此位置保持位置不动;During operation, after the strip is threaded, a position target value is given, and the proportional directional valve 2 is energized and is in the first working position, and the oil entering the rodless chamber 51 of the hydraulic cylinder 5 is adjusted through the proportional directional valve 2 until the displacement sensor Until the data detected by 511 reaches the position target value, the hydraulic rod of the hydraulic cylinder 5 remains stationary at this position;

之后利用位移传感器511实时检测液压缸5的位置,并将该位置与位移目标值进行比较,根据差值,控制比例方向阀2调节(具体是比例方向阀2得电处于第一工作位,液压缸5位移增大;或者比例方向阀2得电处于第二工作位,液压缸5位移减小),直至液压缸5的当前位置达到位置目标值,通过位置闭环来保证液压杆的位置恒定。Then the displacement sensor 511 is used to detect the position of the hydraulic cylinder 5 in real time, and the position is compared with the displacement target value. According to the difference, the proportional directional valve 2 is controlled to adjust (specifically, the proportional directional valve 2 is powered to be in the first working position, and the hydraulic pressure The displacement of cylinder 5 increases; or the proportional directional valve 2 is energized and is in the second working position, and the displacement of hydraulic cylinder 5 decreases) until the current position of hydraulic cylinder 5 reaches the position target value, the position of the hydraulic rod is kept constant through the position closed loop.

整个调节过程根据需要调节比例方向阀2得电处于第一工作位或得电处于第二工作位,电磁球阀一直得电处于连通工作位。带钢紧急情况下,比例方向阀2处于常态位,电磁球阀05得电处于切断工作位,此时液压缸5没有液压油进入,液压缸5保持不动。The entire adjustment process adjusts the proportional directional valve 2 to be in the first working position or the second working position as needed, and the solenoid ball valve is always powered in the connected working position. In the event of a strip emergency, the proportional directional valve 2 is in the normal position, and the solenoid ball valve 05 is in the cut-off position when the power is supplied. At this time, no hydraulic oil enters the hydraulic cylinder 5, and the hydraulic cylinder 5 remains stationary.

(3)力闭环和位置闭环同时配合投入:位置闭环先投入使用,液压缸5到达设定位置后,位置闭环关闭,力闭环投入使用(3) The force closed loop and the position closed loop are put into use at the same time: the position closed loop is put into use first. After the hydraulic cylinder 5 reaches the set position, the position closed loop is closed and the force closed loop is put into use.

工作时,带钢穿带后,给定一个位置目标值,比例方向阀2得电处于第一工作位,通过比例方向阀2调节进入液压缸5的无杆腔51的油液,直至位移传感器511检测的数据达到位置目标值为止,液压缸5的液压杆在此位置保持位置不动;During operation, after the strip is threaded, a position target value is given, and the proportional directional valve 2 is energized and is in the first working position, and the oil entering the rodless chamber 51 of the hydraulic cylinder 5 is adjusted through the proportional directional valve 2 until the displacement sensor Until the data detected by 511 reaches the position target value, the hydraulic rod of the hydraulic cylinder 5 remains stationary at this position;

之后通过比例减压阀4给定一个压力目标值,利用压力传感器131实时检测无杆腔51的压力P1,并将P1与压力目标值进行比较,根据差值,控制比例减压阀4调节无杆腔51的压力P1,直至P1达到压力目标值,通过力闭环来保证液压杆施加的力恒定。Then a pressure target value is given through the proportional pressure reducing valve 4, the pressure sensor 131 is used to detect the pressure P1 of the rodless chamber 51 in real time, and P1 is compared with the pressure target value. According to the difference, the proportional pressure reducing valve 4 is controlled to adjust the pressure. The pressure P1 of the rod chamber 51 until P1 reaches the pressure target value is used to ensure that the force exerted by the hydraulic rod is constant through a force closed loop.

整个调节过程如果实测位移值大于位置目标值或者实测压力值大于压力目标值,比例方向阀2得电处于第二工作位,反之得电处于第一工作位;电磁球阀一直得电处于连通工作位。带钢紧急情况下,比例方向阀2处于常态位,电磁球阀得电处于切断工作位,此时液压缸5没有液压油进入,液压缸5保持不动。During the entire adjustment process, if the measured displacement value is greater than the position target value or the measured pressure value is greater than the pressure target value, the proportional directional valve 2 is energized in the second working position, otherwise it is energized in the first working position; the solenoid ball valve is always energized in the connected working position. . In the event of a strip emergency, the proportional directional valve 2 is in the normal position, and the solenoid ball valve is in the cut-off position when it is powered. At this time, no hydraulic oil enters the hydraulic cylinder 5, and the hydraulic cylinder 5 remains motionless.

以上仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above are only illustrative embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present utility model shall fall within the scope of protection of the present utility model.

Claims (10)

1. The hydraulic system for leveling the tearing-proof roller in the uncoiler is characterized by comprising a hydraulic pump station, a proportional directional valve, an electromagnetic directional valve, a proportional pressure reducing valve and a hydraulic cylinder;
the end part of a piston rod of the hydraulic cylinder is fixedly connected with the anti-tearing roller, the hydraulic pump station is respectively connected with a rodless cavity and a rod cavity of the hydraulic cylinder through an oil supply pipe and an oil return pipe, and the proportional direction valve is connected with the oil supply pipe and the oil return pipe and can control the extension or retraction of the piston rod; the electromagnetic reversing valve is positioned between the hydraulic cylinder and the proportional direction valve, is connected with the oil supply pipe and the oil return pipe, and can control the oil supply pipe and the oil return pipe to be simultaneously in a passage or be simultaneously cut off; the proportional pressure reducing valve is connected in series to the oil supply pipe and is positioned between the hydraulic cylinder and the electromagnetic reversing valve, and a pressure sensor or a pressure relay is connected to the oil supply pipe and is close to the rodless cavity.
2. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
and a displacement sensor is arranged on the rodless cavity.
3. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the proportional direction valve is a three-position four-way valve and is provided with a first pressure oil port, a first oil return port, a first working oil port and a second working oil port, wherein the first pressure oil port and the first working oil port are connected in series on the oil supply pipe and close to the electromagnetic directional valve, and the first oil return port and the second working oil port are connected in series on the oil return pipe and close to the electromagnetic directional valve.
4. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the proportional direction valve is a high-frequency response proportional valve or a proportional servo valve.
5. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the electromagnetic reversing valve comprises four execution oil ports, wherein two execution oil ports are connected in series on the oil supply pipe, and the other two execution oil ports are connected in series on the oil return pipe.
6. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the electromagnetic reversing valve is an electromagnetic ball valve.
7. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the oil supply pipe is provided with a first manual valve which is positioned between the rodless cavity and the proportional pressure reducing valve, and the oil return pipe is provided with a second manual valve which is positioned between the rod cavity and the electromagnetic reversing valve.
8. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the oil supply pipe is connected with a first pressure measuring joint which is positioned between the rodless cavity and the proportional pressure reducing valve, and the oil return pipe is connected with a second pressure measuring joint which is positioned between the rod cavity and the electromagnetic reversing valve.
9. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
the hydraulic pump station comprises a hydraulic pump set and an oil tank, wherein the oil supply pipe and the oil return pipe are connected with the oil tank, and the hydraulic pump set is arranged on the oil supply pipe.
10. A hydraulic system for levelling a tear-resistant roll in an unwinder as claimed in claim 1,
and a one-way valve is arranged on the oil return pipe and close to the hydraulic pump station.
CN202321457674.5U 2023-06-08 2023-06-08 Hydraulic system for anti-tear rollers in leveling decoilers Active CN219985779U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321457674.5U CN219985779U (en) 2023-06-08 2023-06-08 Hydraulic system for anti-tear rollers in leveling decoilers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321457674.5U CN219985779U (en) 2023-06-08 2023-06-08 Hydraulic system for anti-tear rollers in leveling decoilers

Publications (1)

Publication Number Publication Date
CN219985779U true CN219985779U (en) 2023-11-10

Family

ID=88620623

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321457674.5U Active CN219985779U (en) 2023-06-08 2023-06-08 Hydraulic system for anti-tear rollers in leveling decoilers

Country Status (1)

Country Link
CN (1) CN219985779U (en)

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