CN219985476U

CN219985476U - Rubberizing device of LED module

Info

Publication number: CN219985476U
Application number: CN202321310689.9U
Authority: CN
Inventors: 李伟
Original assignee: Sunlite Led Ltd
Current assignee: Sunlite Led Ltd
Priority date: 2023-05-27
Filing date: 2023-05-27
Publication date: 2023-11-10
Anticipated expiration: 2033-05-27

Abstract

The utility model discloses a rubberizing device of an LED module, which belongs to the field of LED modules and comprises a machine table, wherein a rubberizing mechanism is arranged on the upper end surface of one side of the machine table; the upper end face of the machine table is provided with two lifting tables in parallel along the vertical direction, a group of lifting mechanisms are respectively arranged in the two lifting tables, a group of dust removing mechanisms are arranged on the two groups of lifting mechanisms in a sliding mode, and one side of each dust removing mechanism is provided with an auxiliary dust removing assembly. The rubberizing device of the LED module has the advantages of being capable of being matched with LED modules of different specifications to brush dust, high in dust brushing accuracy and controllable, efficient and thorough in dust removal, and compared with the fixed cleaning height in a citation document, the rubberizing device of the LED module has the advantages that the dust removing mechanism can be matched with the rubberizing dust removing work of the LED module of different heights, and meanwhile, the soft brush cylinder is prevented from being excessively contacted with the LED module to cause damage to the LED module during cleaning through the height control of the soft brush cylinder.

Description

Rubberizing device of LED module

Technical Field

The utility model belongs to the field of LED modules, and particularly relates to a rubberizing device of an LED module.

Background

The LED module is a module product which is formed by arranging LED lamp sources together according to a certain rule and packaging the LED lamp sources after waterproof treatment, and the LED module has the advantages of ultrahigh brightness, low power consumption, long service life, simplicity and convenience in installation and the like, so that the LED module is widely applied to the decoration field, at present, the back of the LED module is commonly stuck with double faced adhesive tape, the double faced adhesive tape can conveniently connect the LED module with equipment needing decoration, but most of rubberizing devices in the prior art are not provided with cleaning mechanisms, dust exists on the surface of the LED module during rubberizing, the bonding effect is easily influenced, and the double faced adhesive tape is caused to fall off.

According to a chinese patent with a patent number CN218201400U, a rubberizing device for an LED module is pointed out, in this document, by setting a dust brushing component, when cleaning dust on the surface of the LED module, a motor drives a driving belt pulley to rotate, the driving belt pulley and a driven belt pulley drive a rotating rod to rotate through a transmission connection of a transmission belt, the rotating rod drives a brush cylinder with a surface mounted to rotate, and the brush cylinder is in rotational contact with the surface of the LED module, so as to perform a function of conveniently brushing dust on the surface of the LED module.

However, the cited document still has certain defects, namely, when the LED modules with different specifications are rubberized, the thickness of the rubberizing is different due to different specifications of the modules, and the dust brushing assembly in the cited document does not have a lifting mechanism for removing dust for the LED modules with different rubberizing heights.

Disclosure of Invention

Aiming at one or more of the defects or improvement demands of the prior art, the utility model provides a rubberizing device of an LED module, which has the advantages of being capable of being matched with LED modules of different specifications to brush dust, being highly accurate and controllable in dust brushing, being more efficient and thorough in dust removal.

In order to achieve the above purpose, the utility model provides a rubberizing device of an LED module, comprising a machine, wherein a belt conveying mechanism is transversely arranged on the machine, the belt conveying mechanism is used for linearly conveying the LED module, a group of rubberizing mechanisms are arranged on the upper end surface of one side of the machine, and the rubberizing mechanisms can be used for automatically rubberizing the LED module;

the upper end face of the machine table is provided with two lifting tables in parallel along the vertical direction, a group of lifting mechanisms are respectively arranged on the two lifting tables, a group of dust removing mechanisms are arranged on the two groups of lifting mechanisms in a sliding manner, the dust removing mechanisms are transversely arranged perpendicular to the machine table and can radially lift the upper end face of the machine table, and one side of each dust removing mechanism is provided with a group of auxiliary dust removing components;

the dust removing mechanism is used for cleaning dust on the LED module, and the auxiliary dust removing assembly is used for assisting the dust removing mechanism in cleaning the dust on the LED module secondarily.

As a further improvement of the utility model, two opposite sides of the lifting platform are respectively provided with a rectangular groove, a top plate is fixedly arranged at the upper opening of the rectangular groove, the top plate is provided with three through holes, and a bearing piece is arranged in the middle through hole.

As a further improvement of the utility model, the two lifting mechanisms comprise a threaded screw rod which rotates in the lifting platform, the upper end part of the threaded screw rod rotates in the top plate through a bearing piece, the upper end surface of the top plate is fixedly provided with a reciprocating motor, the output end of the reciprocating motor is connected with one end of the threaded screw rod, a sliding block is arranged on the threaded screw rod in a meshed sliding manner, two sides of the threaded screw rod are respectively provided with a side limiting rod, the side limiting rods are vertically fixed in the lifting platform, and the two side limiting rods penetrate through two sides of the sliding block.

As a further improvement of the utility model, the dust removing mechanism comprises two motor bases respectively fixed on one of the sliding blocks, the two motor bases are oppositely arranged and are fixedly provided with a driving motor, the output ends of the two driving motors are oppositely arranged and are simultaneously connected with a driving roller in a rotating way, the outer circumferential surface of the driving roller is sleeved with a soft brush cylinder, and the outer surface of the soft brush cylinder is provided with a plurality of antistatic soft brush hairs.

As a further improvement of the utility model, the auxiliary dust removal component comprises two mounting blocks, wherein the two mounting blocks are respectively fixed on one motor base, one side of each mounting block is provided with a wind gap, the wind gap is provided with a rectangular wind groove, and one side of each wind gap is provided with a fan.

As a further improvement of the utility model, the air inlet end of the fan is communicated with the air inlet, the air outlet end of the fan is communicated with a gooseneck hose, a dust storage box is fixedly arranged above the two lifting tables, and the other end of the gooseneck hose extends to be communicated with the dust storage box.

In general, the above technical solutions conceived by the present utility model have the beneficial effects compared with the prior art including:

1. according to the rubberizing device of the LED module, through mutual motion coordination of all parts in the lifting mechanism, a user can finish accurate control of the working height of the dedusting mechanism under the running coordination of the threaded screw rod and the sliding block by switching on the power supply of the two groups of reciprocating motors and controlling the same-frequency rotation of the reciprocating motors, so that the soft brush barrel in the dedusting mechanism can adapt to the dedusting work of the LED module with different specifications.

2. According to the rubberizing device of the LED module, the mounting blocks, the sliding blocks and the air openings are respectively arranged, so that the air openings can radially lift along with the sliding blocks, residual dust floating in the air can be rapidly extracted through the air openings through the baffle of the air openings, the residual dust enters the dust storage box to be collected and stored through conduction of the gooseneck hose, and dust on the LED module can be cleaned more thoroughly and more efficiently through brushing of the dust removing mechanism.

Drawings

FIG. 1 is a schematic diagram of the overall installation structure of a machine, a rubberizing mechanism, a lifting mechanism, a dust removing structure and an auxiliary dust removing assembly of the utility model;

FIG. 2 is a schematic diagram of a lifting mechanism, a dust removing mechanism and an auxiliary dust removing assembly of the utility model;

FIG. 3 is a schematic view of a lifting mechanism and an auxiliary dust removal assembly of the utility model;

FIG. 4 is a schematic view of a lifting mechanism and dust removal assembly of the present utility model;

fig. 5 is a schematic diagram of the installation structure of the dust removing mechanism and the auxiliary dust removing assembly of the utility model.

Like reference numerals denote like technical features throughout the drawings, in particular: 1. a machine table; 2. a rubberizing mechanism; 3. a lifting table; 31. a top plate; 4. a lifting mechanism; 41. a threaded screw rod; 42. a reciprocating motor; 43. a slide block; 44. a side limit rod; 5. a dust removing mechanism; 51. a motor base; 52. a driving motor; 53. a driving roller; 54. a soft brush cylinder; 6. an auxiliary dust removal assembly; 61. a mounting block; 62. an air port; 63. a blower; 64. a gooseneck hose; 65. a dust storage box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

1-5, a rubberizing device of an LED module comprises a machine 1, wherein a belt conveying mechanism is transversely arranged on the machine 1 and used for linearly conveying the LED module, a group of rubberizing mechanisms 2 are arranged on the upper end face of one side of the machine 1, and the rubberizing mechanisms 2 can be used for automatically rubberizing the LED module;

the upper end surface of the machine table 1 is provided with two lifting tables 3 along the vertical parallel frame, a group of lifting mechanisms 4 are respectively arranged on the two lifting tables 3, a group of dust removing mechanisms 5 are arranged on the two groups of lifting mechanisms 4 in a sliding manner, the dust removing mechanisms 5 are transversely arranged perpendicular to the machine table 1 and can radially lift the upper end surface of the machine table 1, and one side of each dust removing mechanism 5 is provided with a group of auxiliary dust removing components 6;

the dust removing mechanism 5 is used for cleaning dust on the LED module, and the auxiliary dust removing assembly 6 is used for assisting the dust removing mechanism 5 in cleaning the dust on the LED module secondarily.

In this embodiment, through the mutual motion coordination of each component in the lifting mechanism 4, a user can complete the accurate control of the working height of the dust removing mechanism 5 under the running coordination of the threaded screw rod 41 and the sliding block 43 by switching on the power supply of the two groups of reciprocating motors 42 and controlling the same-frequency rotation of the reciprocating motors, so that the soft brush barrel 54 in the dust removing mechanism 5 can adapt to the dust removing work of LED modules with different specifications, and compared with the fixed cleaning height in the citation document, the device realizes that the set dust removing mechanism 5 can be matched with the rubberizing dust removing work of the LED modules with different heights, and meanwhile avoids the damage to the LED modules caused by excessive contact between the soft brush barrel 54 and the LED modules during cleaning by controlling the height of the soft brush barrel 54, so that the practicality and the controllability are stronger; through installation piece 61 and slider 43, the installation respectively of wind gap 62 for wind gap 62 can follow slider 43 and radially go up and down, keeps off through the separation of wind gap 62, and then accomplishes through fan 63 can carry out quick extraction with floating in aerial residual dust, and make it get into the collection storage in the dust bin 65 through the conduction of gooseneck hose 64, the work of brushing off of the dust removal mechanism 5 that sets up through the cooperation, make can be more thorough and efficiency higher to the dust clearance on the LED module.

Specifically, referring to fig. 1 to 3 and 5, two opposite sides of the two lifting platforms 3 are respectively provided with a rectangular slot, a top plate 31 is fixedly arranged above the rectangular slot, the top plate 31 is provided with three through holes, and a bearing member is arranged in the middle through hole.

In this embodiment, the top plate 31 is used for installing the reciprocating motor 42, and the two side limiting rods 44 can be carried at the same time, so that the threaded screw 41 can vertically rotate in the top plate 31 through the bearing member which is matched with rotation.

Specifically, referring to fig. 1 to 5, each of the two lifting mechanisms 4 includes a threaded screw rod 41 rotating in the lifting platform 3, the upper end of the threaded screw rod 41 rotates in the top plate 31 through a bearing member, a reciprocating motor 42 is fixedly arranged on the upper end surface of the top plate 31, the output end of the reciprocating motor 42 is connected with one end of the threaded screw rod 41, a sliding block 43 is engaged and slidingly arranged on the threaded screw rod 41, two sides of the threaded screw rod 41 are respectively provided with a side limiting rod 44, the side limiting rods 44 are vertically fixed in the lifting platform 3, and the two side limiting rods 44 penetrate through two sides of the sliding block 43.

In this embodiment, by controlling the two reciprocating motors 42 to rotate at the same frequency, the threaded screw rods 41 in the two groups of lifting mechanisms 4 are further rotated at a constant speed, so that the sliding blocks 43 meshed with the threaded screw rods 41 can radially lift along the travel of the threaded screw rods 41, and the sliding blocks 43 can linearly lift through the arranged side limiting rods 44, so that the sliding blocks 43 are prevented from overturning during rotation of the threaded screw rods 41.

Specifically, referring to fig. 1 to 5, the dust removing mechanism 5 includes two motor bases 51 respectively fixed on one of the sliders 43, the two motor bases 51 are oppositely arranged and are fixedly provided with a driving motor 52 therein, output ends of the two driving motors 52 are oppositely arranged and are simultaneously rotationally connected with a driving roller 53, a soft brush barrel 54 is sleeved on an outer circumferential surface of the driving roller 53, and a plurality of antistatic soft bristles are arranged on an outer surface of the soft brush barrel 54.

In this embodiment, when the height of the slider 43 is adjusted, the height of the slider 43 is controlled to be adjusted until the soft bristles on the soft brush barrel 54 are in contact with the rubberizing height of the LED module, after the height adjustment is completed, the driving roller 53 can be rotated by switching on the power supply to the two driving motors 52, so that the soft brush barrel 54 fixed with the driving roller 53 is rotated, and the dust stained on the LED module is brushed off through the soft bristles on the soft brush barrel 54, and damage to the electronic parts on the LED module during brushing dust can be avoided through the set soft bristles on the soft brush barrel 54.

Specifically, referring to fig. 1 to 5, the auxiliary dust removing assembly 6 includes two mounting blocks 61, the two mounting blocks 61 are respectively fixed on one of the motor bases 51, an air port 62 is mounted on one side of the two mounting blocks 61, a rectangular air slot is formed in the air port 62, and a fan 63 is arranged on one side of the air port 62.

In this embodiment, the installation of the installation block 61, the slider 43 and the air port 62 respectively enables the air port 62 to radially lift along with the slider 43, when the soft brush barrel 54 is in operation, the fan 63 is powered on, so that the fan blades in the fan 63 can be extracted, and the air port 62 is blocked by the rectangular air groove, so that the air-floating residual dust can be rapidly extracted by the fan 63.

Specifically, referring to fig. 1 to 5, an air inlet end of the blower 63 is communicated with the air inlet 62, an air outlet end of the blower 63 is communicated with a gooseneck hose 64, a dust storage tank 65 is fixedly arranged above the two lifting platforms 3, and the other end of the gooseneck hose 64 extends to be communicated with the dust storage tank 65.

In this embodiment, when the air port 62 is extracting the fly ash, the fly ash is led into the dust storage tank 65 to be collected and stored by the communication between the gooseneck hose 64 and the fan 63 and the conduction of the fan 63.

The utility model relates to a rubberizing device of an LED module, which comprises:

the first step: when a user uses the rubberizing device, the rubberizing mechanism 2 can be used for rubberizing the LED module transmitted by the transmission mechanism, after the rubberizing of the LED module is finished, the two reciprocating motors 42 are powered on and connected with the motor controller, and the two reciprocating motors 42 are controlled to rotate at the same frequency, so that the threaded screw rods 41 in the two groups of lifting mechanisms 4 rotate at a constant speed, further the sliding blocks 43 meshed with the threaded screw rods 41 can radially lift along the travel of the threaded screw rods 41, and the position adaptation adjustment of the sliding blocks 43 is completed according to the rubberizing height of the LED module;

and a second step of: the height of the sliding block 43 is adjusted to the height contact between the soft brush hair on the soft brush barrel 54 and the rubberizing height of the LED module, and when the height adjustment is finished, the driving roller 53 is rotated by switching on the power supply for the two driving motors 52, so that the soft brush barrel 54 fixed with the driving roller 53 is rotated, and dust stained on the LED module is brushed off through the soft brush hair on the soft brush barrel 54;

and a third step of: due to the installation of the installation block 61, the sliding block 43 and the air opening 62 respectively, the air opening 62 can radially lift along with the sliding block 43, when the soft brush cylinder 54 works, the fan 63 is powered on, so that residual dust floating in the air is rapidly extracted through the fan 63 by the separation of the air opening 62 through the extraction of the fan blades in the fan 63, and then enters the dust storage box 65 for collection and storage through the conduction of the gooseneck hose 64.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The rubberizing device of the LED module is characterized by comprising a machine table (1), wherein a belt conveying mechanism is transversely arranged on the machine table (1) and used for linearly conveying the LED module, a group of rubberizing mechanisms (2) are arranged on the upper end face of one side of the machine table (1), and the rubberizing mechanisms (2) can be used for automatically rubberizing the LED module;

the machine table (1) is characterized in that two lifting tables (3) are arranged on the upper end face of the machine table (1) in parallel along the vertical direction, a group of lifting mechanisms (4) are respectively arranged on the two lifting tables (3), a group of dust removing mechanisms (5) are arranged on the two groups of lifting mechanisms (4) in a sliding mode, the dust removing mechanisms (5) are perpendicular to the machine table (1) and are transversely arranged and can radially lift on the upper end face of the machine table (1), and a group of auxiliary dust removing assemblies (6) are arranged on one side of each dust removing mechanism (5);

the dust removing mechanism (5) is used for cleaning dust on the LED module, and the auxiliary dust removing assembly (6) is used for assisting the dust removing mechanism (5) in cleaning the dust on the LED module secondarily.

2. The rubberizing device of an LED module according to claim 1, wherein a rectangular groove is formed on opposite sides of the two lifting tables (3), a top plate (31) is fixedly arranged on an opening above the rectangular groove, and the top plate (31) is provided with three through holes and a bearing piece is arranged in the middle through hole.

3. The rubberizing device of an LED module according to claim 2, wherein the two lifting mechanisms (4) comprise a threaded screw rod (41) which rotates in the lifting table (3), the upper end part of the threaded screw rod (41) rotates in the top plate (31) through a bearing piece, a reciprocating motor (42) is fixedly arranged on the upper end surface of the top plate (31), the output end of the reciprocating motor (42) is connected with one end of the threaded screw rod (41), a sliding block (43) is arranged on the threaded screw rod (41) in a meshing sliding manner, a side limiting rod (44) is respectively arranged on two sides of the threaded screw rod (41), the side limiting rods (44) are vertically fixed in the lifting table (3), and the two side limiting rods (44) penetrate through two sides of the sliding block (43).

4. A rubberizing device of an LED module according to claim 3, wherein the dust removing mechanism (5) comprises two motor bases (51) fixed on one of the sliding blocks (43) respectively, the two motor bases (51) are oppositely arranged and are fixedly provided with a driving motor (52) therein, the output ends of the two driving motors (52) are oppositely arranged and are simultaneously connected with a driving roller (53) in a rotating way, a soft brush cylinder (54) is sleeved on the outer circumferential surface of the driving roller (53), and a plurality of antistatic soft brush hairs are arranged on the outer surface of the soft brush cylinder (54).

5. The glue-sticking device of the LED module according to claim 4, wherein the auxiliary dust-removing component (6) comprises two mounting blocks (61), the two mounting blocks (61) are respectively fixed on one of the motor bases (51), one side of each mounting block (61) is provided with a wind gap (62) in a common mode, the wind gap (62) is provided with a rectangular wind groove, and one side of the wind gap (62) is provided with a fan (63).

6. The glue-sticking device of the LED module according to claim 5, wherein the air inlet end of the fan (63) is communicated with the air outlet (62), a gooseneck hose (64) is arranged at the air outlet end of the fan (63) in a communicated manner, a dust storage box (65) is fixedly arranged above the two lifting platforms (3), and the other end of the gooseneck hose (64) extends to be communicated with the dust storage box (65).