CN219984423U - Continuous stirrer without shared base - Google Patents
Continuous stirrer without shared base Download PDFInfo
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- CN219984423U CN219984423U CN202320070036.1U CN202320070036U CN219984423U CN 219984423 U CN219984423 U CN 219984423U CN 202320070036 U CN202320070036 U CN 202320070036U CN 219984423 U CN219984423 U CN 219984423U
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- speed reducer
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- motor
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- 238000003756 stirring Methods 0.000 claims abstract description 87
- 238000007599 discharging Methods 0.000 claims abstract description 50
- 238000007789 sealing Methods 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000003638 chemical reducing agent Substances 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 65
- 239000000463 material Substances 0.000 claims description 23
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 12
- 210000004907 gland Anatomy 0.000 claims description 11
- 238000005461 lubrication Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 description 7
- 238000011010 flushing procedure Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses a continuous stirrer without a shared base, which comprises a stirring tank, a driving system arranged at one end of a feeding port of the stirring tank, a discharging mechanism arranged at one end of the stirring tank and provided with a discharging port, a stirrer cover plate arranged on the stirring tank, and a stirring shaft arranged in the stirring tank, wherein an A shaft end sealing element and a B shaft end sealing element are respectively arranged at two ends in the stirring tank, one end of the stirring shaft is connected with the A shaft end sealing element, and the other end of the stirring shaft is connected with the B shaft end sealing element.
Description
Technical Field
The utility model belongs to the technical field of engineering equipment, and particularly relates to a continuous stirrer without a shared base.
Background
At present, the double horizontal shaft continuous mixer is widely applied in the fields of mineral separation, chemical industry, coal washing, wastewater treatment, tailing treatment and the like. However, the existing continuous stirrer has the following problems:
1. the power system and the stirring tank share a processing base, the mounting surface of the base needs to be mechanically processed, and the length of the base is long, the processing difficulty is high and the time is consumed. The shared base is longer in length, lower in rigidity and easy to deform during hoisting and transportation. The longer overall length size requires a larger factory building to put down the mixer, which greatly increases project investment cost.
2. The power transmission of the driving system of the mixer usually adopts a mode of motor, coupling A, reduction gearbox, coupling B, synchronous gearbox, coupling C and mixing shaft, the length of the multi-coupling structure in the axial direction of the mixer is greatly increased, and the length of the power system even occupies half of the length of the whole mixer.
3. The design of multi-sectional type apron needs to dismantle the apron alone when maintaining the stirred tank inside, overhauls and maintains inconvenient. The flushing pipeline is unreasonably arranged, occupies the width of the stirrer, and is extremely easy to collide in the transportation process; the pipeline is set as a closed loop pipe, so that the cleaning and maintenance are inconvenient; the flushing nozzle adopts a fixed conical nozzle, has limited flushing range and capability and cannot be thoroughly cleaned. The feed inlet is unreasonable to set up, and the entering material flows and has reverse impact to mixer actuating system, reduces actuating system life, and lighter material flows (cement ash etc.) very easily flow along with the internal top material flow of cell, causes stirring effect poor.
4. The discharging mechanism adopts a mode of perforating at the bottom of the tank body and controlling an electric pinch valve, so that the discharging pipe section is overlong, and is easy to accumulate and even block. The response speed of the electric pinch valve is too slow, the time required for full opening or full closing is too long (basically more than 1 minute is required, the larger the valve size is, the longer the time is required), and the unstable upstream feed is extremely easy to cause the top of the tank body of the stirrer to be overflowed; too slow a response speed cannot meet the requirements of electric automation control.
5. The lubricating pipeline is arranged on the side surface (exposed arrangement) of the stirrer, the arrangement is not attractive, and the collision deformation is very easy to occur in the transportation process.
6. The shaft end seal and the stirring shaft adopt a waist-shaped hole plugging mode, and a friction surface exists at the matching position of the structure, so that the friction surface is extremely easy to abrade, the matching clearance of the friction surface is enlarged, and the abnormal sound of the shaft end is caused.
7. The material level detection mechanism is not available, and the height of the material level in the groove cannot be detected.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a continuous stirrer without a shared base.
In order to achieve the above purpose, the technical scheme provided by the utility model is as follows:
the continuous stirrer without the shared base comprises a stirring tank, a driving system arranged at one end of a feeding port of the stirring tank, a discharging mechanism arranged at one end of the stirring tank and provided with a discharging port, a stirrer cover plate arranged on the stirring tank, and a stirring shaft arranged in the stirring tank, wherein an A shaft end sealing piece and a B shaft end sealing piece are respectively arranged at two ends in the stirring tank, one end of the stirring shaft is connected with the A shaft end sealing piece, and the other end of the stirring shaft is connected with the B shaft end sealing piece; the driving system comprises a mounting base, a speed reducer is arranged on the mounting base, and a motor is arranged on the mounting base and above the speed reducer; the driving system further comprises a speed reducer spline housing, a quincuncial elastic coupling and a stirring shaft spline housing; an output shaft of the motor is connected with an input shaft of a speed reducer through a transmission belt assembly, the output shaft of the speed reducer is connected with a speed reducer spline housing, the speed reducer spline housing is connected with a quincuncial elastic coupling, the quincuncial elastic coupling is connected with a stirring shaft spline housing, and the stirring shaft spline housing is connected with a stirring shaft through an A shaft end sealing piece; the output shaft of the motor and the input shaft of the speed reducer are in the same direction; the discharging mechanism comprises a discharging bin communicated with a discharging hole of the stirring tank and a level gauge mounting pipe arranged outside the stirring tank, wherein the lower end of the level gauge mounting pipe is communicated with the discharging bin, and the top end of the level gauge mounting pipe is provided with a radar level gauge; a rotating shaft is arranged above the inner outlet of the discharging bin, a turnover material door is connected to the rotating shaft, and the outlet of the discharging bin is connected with a discharging pipe; the discharging mechanism of the continuous mixer further comprises a discharging gate seat arranged on the outer side of the discharging bin, a hydraulic station is arranged at the top of the discharging gate seat, a telescopic oil cylinder is arranged at the lower end of the hydraulic station, and the bottom end of the telescopic oil cylinder is connected with one end, far away from the rotating shaft, of the overturning gate; the inner side wall of the stirrer cover plate is flush with the inner side wall of the stirring tank, and a sealing rubber plate is arranged at the joint of the stirrer cover plate and the stirring tank; the stirrer cover plate consists of a feed inlet cover plate and an overhaul section cover plate, and a sealing sponge adhesive tape is arranged between the feed inlet cover plate and the overhaul section cover plate; a distributing mechanism which consists of two distributing plates and has a triangular section is arranged in the feeding port cover plate, and a spraying water pipe which is arranged along the central axis of the stirrer cover plate is arranged at the top of the feeding port cover plate; the top of the overhaul section cover plate is provided with a mounting seat arranged along the central axis of the stirrer cover plate, the mounting seat is provided with a main water pipe, the main water pipe is provided with a plurality of branch pipes penetrating into the stirring tank, and the bottom of each branch pipe is provided with a rotary spray head; the main water pipe and the spraying water pipe are connected through a hose.
Preferably, the stirring shaft is connected with the A-end shaft sealing element through a flange; and the stirring shaft is connected with the B-end shaft sealing piece through a flange.
Preferably, the stirring tank is provided with a lubrication system, the stirring tank is provided with a hidden pipeline, and a lubrication pipeline connected with the lubrication system is arranged in the hidden pipeline.
Preferably, the drive belt assembly includes a motor pulley, a belt and a speed reducer pulley; the motor belt pulley is connected with an output shaft of the motor, the speed reducer belt pulley is connected with an input shaft of the speed reducer, and the belt is sleeved on the motor belt pulley and the speed reducer belt pulley; a speed reducer belt pulley gland connected with the speed reducer belt pulley through a belt pulley gland bolt is arranged on the speed reducer belt pulley; and a transmission assembly shield is arranged outside the transmission assembly.
Preferably, the drive system further comprises a motor mount; the upper part of the mounting base is provided with a motor bracket, one end of the motor mounting seat is arranged on the motor bracket, and the other end of the motor mounting seat is arranged at the top of the mounting base; the motor is arranged on the motor mounting seat. The bottom of the motor mounting seat is provided with a driving belt tensioning mechanism; the driving belt tensioning mechanism comprises a base which is arranged on the motor support and the mounting base through base mounting screws, an adjusting screw is arranged on the base, the bottom of the motor mounting base is connected with the top end of the adjusting screw through an adjusting screw locking screw, and a large backing plate is arranged between the adjusting screw locking screw and the motor mounting base.
Preferably, the driving system comprises two motors and two speed reducers which are arranged in parallel and have parallel shafts, and a synchronous gear is arranged between the output shaft of the speed reducer and a spline housing of the speed reducer, and the synchronous gears of the two speed reducers are connected with each other; the rotation directions of the output shafts of the two motors are opposite. Namely, the continuous mixer without the shared base is provided with two parallel mixer shaft systems.
Preferably, a speed reducer spline housing gland is arranged on the speed reducer spline housing, and a shaft retainer ring is arranged on the stirring shaft spline housing; and the mounting base is also provided with a mounting bolt group and a hanging ring.
Preferably, the discharging mechanism further comprises a water inlet hose and an air inlet pipe, the top of the level gauge mounting pipe is provided with a water inlet and an air inlet, the water inlet is connected with the water inlet hose, and the air inlet is connected with the air inlet pipe; an electromagnetic water valve is arranged at the water inlet, and an electromagnetic air valve is arranged at the air inlet; one side of the rotating shaft is provided with an A proximity switch or an angle sensor.
Preferably, the discharge port of the stirring tank is divided into an upper overflow port and a lower outlet, the caliber of the upper overflow port is larger than that of the lower outlet, and the upper overflow port is positioned at the working liquid level surface in the stirring tank.
Preferably, a shield is arranged outside the hydraulic station.
Preferably, the top edges of the two flow dividing plates are connected at the middle shaft position of the upper part of the cover plate of the stirrer; the splitter plate is positioned below the spray water pipe.
Preferably, the bottom of the material inlet cover plate is provided with a rubber baffle; an access door A is arranged on two sides of the feed port cover plate; a B access door (518) and an observation door are arranged on the access section cover plate; the two sides of the access door B are provided with a gas spring with a safety lock and a proximity switch B; the tail end of the overhaul section cover plate is provided with a dust collection opening, and the dust collection opening is provided with a dust collection opening cover plate; an electromagnetic water valve A is arranged on the water spraying pipe; the electromagnetic water valve B is arranged on the main water pipe, a filter is arranged on a water inlet pipeline of the main water pipe, and pressure gauges are arranged on two sides of the filter.
Preferably, a pressing plate is arranged on the feeding port cover plate, and the spraying water pipe is fixed on the feeding port cover plate through the pressing plate.
More preferably, an A sealing rubber ring is arranged on the pressing plate, and a B sealing rubber ring is arranged on the mounting seat).
Preferably, the top of the water spraying pipe is provided with an arc-shaped guard plate.
Preferably, a planar end key is provided in the middle of the flange.
The utility model is further described below:
in the continuous stirrer without the shared base, all parts are arranged on the stirring tank, the whole structure is compact, and the equipment performance, the safety, the maintainability, the transportability and the like are greatly improved.
The two A shaft end sealing pieces and the two B shaft end sealing pieces are inserted into the stirring groove and fixed through the bolt group. One end of the stirring shaft is connected with the A shaft end sealing element through a flange, the other end of the stirring shaft is connected with the B shaft end sealing element through a flange, and a plane end key is arranged in the middle of the flange and used for assisting in transmitting torque.
The motor is overlapped with the speed reducer, the motor is connected with the speed reducer through a belt, and the belt tensioning mechanism is arranged below the motor support. The output end of the speed reducer is connected with a synchronous gear for forcing the two stirring shafts to synchronously rotate reversely, and the output shaft of the speed reducer is connected with the shaft end sealing shaft through a quincuncial elastic coupling.
The apron is installed in the stirred tank top, and the pan feeding end is close to actuating system. The flushing water pipes are arranged on the central axis of the cover plate, and the rotary spray heads are arranged at the tail ends of the branch pipelines, so that 360-degree annular cleaning can be realized. The cover plate is provided with an observation port and a large access door. Limit switches are arranged on the sides of each access door, and are controlled by a motor in a linkage manner, so that the access door is opened and the power is automatically turned off.
In the unloading mechanism, the radar level gauge is arranged above the discharge end of the stirring shell through a steel pipe, and the steel pipe is simultaneously provided with a water pipe and an air pipe for timing flushing of the radar level gauge and the steel pipe. The hydraulic station drives the oil cylinder to stretch out and draw back, and the oil cylinder stretches out and draws back to push the turnover material door to rotate, so that the aim of rapidly opening and closing the door is fulfilled. The hydraulic station, the oil cylinder and the overturning material door are jointly arranged on the discharging door body, and the discharging door body is arranged on the side face of the stirring material outlet end through bolts.
Compared with the prior art, the utility model has the beneficial effects that:
the common base is canceled, all parts are arranged on the stirring tank, the rigidity of the tank body is high, and the deformation in the lifting and transporting processes can be avoided.
The driving system adopts a double motor and double speed reducer mode, the motors and the speed reducers are overlapped, the length dimension is greatly reduced, and the two stirring shafts synchronously adopt open gears.
In the cover plate with the brand new design, the 360-degree rotary spray head can be used for realizing the whole-area cleaning of the space in the tank, the cleaning efficiency is high, and the water resource is saved. The cover plate feeding port adopts a triangular material distribution design, so that light dust materials can be prevented from directly flowing out, and the stirring effect is improved. Be provided with viewing aperture and access hole on the apron, the access hole is equipped with safety switch, promotes equipment maintenance security.
The discharging mechanism adopts a mode of driving a discharging door by a hydraulic station and an oil cylinder, and has high response speed. The radar level gauge assembly is additionally arranged, so that the measurement of the liquid level in the tank can be accurately realized, the measurement data can be controlled in linkage with the unloading mechanism, the level height in the tank is controlled, and the stirring effect is improved.
The lubrication pipelines are all arranged in the hidden steel pipes specially arranged on the stirring tank, the outside exposed pipelines are not arranged, the whole arrangement is neat and attractive, and the risk of collision does not exist. Each oiling maintenance point is led to the side surface of the groove body through an oil pipe, so that the maintainability of the equipment is improved.
The shaft end seal is connected with the stirring shaft in a flange connection mode, so that a mutual friction surface is avoided, abrasion is not easy, and the reliability of equipment is improved.
Drawings
FIG. 1 is a schematic diagram of a continuous mixer without a shared base according to the present utility model;
FIG. 2 is a schematic view of the discharge end face of the continuous mixer without a shared base according to the present utility model;
FIG. 3 is a schematic diagram of a drive system in a continuous mixer without a common base according to the present utility model;
FIG. 4 is a schematic perspective view of a drive system of the continuous mixer without a common base according to the present utility model;
FIG. 5 is a schematic view of a portion of a drive system of a shared-base continuous mixer according to the present utility model;
FIG. 6 is a schematic side view of a cover plate of a continuous mixer without a shared base according to the utility model;
FIG. 7 is an enlarged view of a portion of FIG. 6 at I;
FIG. 8 is a section A-A of FIG. 6;
FIG. 9 is a schematic perspective view of a mixer deck plate of the continuous mixer without a shared base according to the utility model;
FIG. 10 is a schematic view of the structure of the discharge mechanism of the continuous mixer without a shared base according to the present utility model;
fig. 11 is a schematic perspective view of a discharging mechanism in the continuous mixer without a shared base.
In the figure: 1. a drive system; 2. a shaft end sealing piece; 3. a stirring shaft; 4. a stirring tank; 5. a blender cover plate; 6. a radar level gauge assembly; 7. a hidden pipeline; 8. a lubrication system; 9. a B shaft end sealing piece; 101. a motor; 102. a motor pulley; 103. a belt; 104. a speed reducer belt pulley; 105. pulley gland of the speed reducer; 106. pulley gland bolts; 107. a drive assembly shield; 108. a speed reducer; 109. a motor bracket; 110. a mounting base; 111. a synchronizing gear; 112. a spline housing of the speed reducer; 113. quincuncial elastic coupling; 114. a stirring shaft spline housing; 115. a spline housing gland of the speed reducer; 116. a belt tensioning mechanism; 117. a retainer ring for the shaft; 118. installing a bolt group; 119. a motor mounting seat; 120. a hanging ring; 116-1, a large backing plate; 116-2, adjusting a screw; 116-3, a base; 116-4, mounting screws on the base; 116-5, adjusting a screw locking screw; 501. a spray water pipe; 502. a, sealing rubber rings; 503. a pressing plate; 504. a electromagnetic water valve; 505. a hose; 506. a main water pipe; 507. rotating the spray head; 508. b electromagnetic water valve; 509. a filter; 510. a pressure gauge; 511. a feed inlet cover plate; 512. an overhaul section cover plate; 513. a rubber baffle; 514. sealing the sponge rubber strip; 515. a mounting base; 516. b, sealing the rubber ring; 517. an access door; 518. an access door; 519. an observation door; 520. a safety gas locking spring; 521. a proximity switch B; 522. a dust collection port; 523. a dust collection port cover plate; 524. an arc guard board; 525. sealing the rubber plate; 526. a diverter plate; 601. a water inlet hose; 602. a radar level gauge; 603. an electromagnetic water valve; 604. a material level Ji An pipe; 605. a hydraulic station; 606. a telescopic oil cylinder; 607. turning over a material door; 608. a discharging door seat; 609. a discharge pipe; 610. a rotating shaft; 611. an air inlet pipe; 612. an electromagnetic air valve; 613. a proximity switch; 614. a shield; 615. and (5) discharging the material from a material bin.
Description of the embodiments
The utility model is further described below with reference to the drawings and examples.
Examples
Referring to fig. 1 to 11, the continuous stirrer without the shared base comprises a stirring tank 4, a driving system 1 arranged at one end of a feed inlet of the stirring tank 4, a discharging mechanism 6 arranged at one end of the stirring tank 4 and provided with a discharge outlet, a stirrer cover plate 5 arranged on the stirring tank 4, and a stirring shaft 3 arranged in the stirring tank 4, wherein an A shaft end sealing piece 2 and a B shaft end sealing piece 9 are respectively arranged at two ends in the stirring tank 4, one end of the stirring shaft 3 is connected with the A shaft end sealing piece 2, and the other end is connected with the B shaft end sealing piece 9; the driving system comprises a mounting base 110, a speed reducer 108 is arranged on the mounting base 110, and a motor 101 is arranged on the mounting base 110 and above the speed reducer 108; the driving system further comprises a speed reducer spline housing 112, a quincuncial elastic coupling 113 and a stirring shaft spline housing 114; an output shaft of the motor 101 is connected with an input shaft of a speed reducer 108 through a transmission belt assembly, the output shaft of the speed reducer 108 is connected with a speed reducer spline housing 112, the speed reducer spline housing 112 is connected with a quincuncial elastic coupling 113, the quincuncial elastic coupling 113 is connected with a stirring shaft spline housing 114, and the stirring shaft spline housing 114 is connected with a stirring shaft 3 through an A shaft end sealing element 2; the output shaft of the motor 101 and the input shaft of the speed reducer 108 are in the same direction; the discharging mechanism comprises a discharging bin 615 communicated with a discharging hole of the stirring tank 4 and a level gauge mounting pipe 604 arranged outside the stirring tank, wherein the lower end of the level gauge mounting pipe 604 is communicated with the discharging bin 615, and the top end of the level gauge mounting pipe 604 is provided with a radar level gauge 602; a rotating shaft 610 is arranged above the inner outlet of the discharging bin 615, a turnover material door 607 is connected to the rotating shaft 610, and the outlet of the discharging bin 15 is connected with a discharging pipe 9; the discharging mechanism of the continuous mixer further comprises a discharging gate seat 608 arranged on the outer side of the discharging bin 615, a hydraulic station 605 is arranged at the top of the discharging gate seat 608, a telescopic oil cylinder 606 is arranged at the lower end of the hydraulic station 605, and the bottom end of the telescopic oil cylinder 606 is connected with one end, far away from the rotating shaft 610, of the overturning gate 607; the inner side wall of the stirrer cover plate 5 is flush with the inner side wall of the stirring tank 4, and a sealing rubber plate 525 is arranged at the joint of the stirrer cover plate and the stirring tank; the cover plate of the stirrer consists of a feed inlet cover plate 511 and an overhaul section cover plate 512, and a sealing sponge rubber strip 514 is arranged between the feed inlet cover plate 511 and the overhaul section cover plate 512; a distributing mechanism with a triangular section, which is formed by two distributing plates 526, is arranged in the material inlet cover plate 511, and a water spraying pipe 501 arranged along the central axis of the cover plate of the stirrer is arranged at the top of the material inlet cover plate 511; the top of the overhaul section cover plate 512 is provided with a mounting seat 515 which is arranged along the central axis of the cover plate of the stirrer, the mounting seat 515 is provided with a main water pipe 506, the main water pipe 506 is provided with a plurality of branch pipes which extend into the stirring tank, and the bottom of each branch pipe is provided with a rotary spray head 507; the main water pipe 506 and the shower water pipe 501 are connected by a hose 505.
Wherein the stirring shaft 3 is connected with the A-end shaft sealing element 2 through a flange; the stirring shaft 3 is connected with the B-end shaft sealing piece 9 through a flange.
The stirring tank 4 is provided with a lubrication system 8, the stirring tank 4 is provided with a hidden pipeline 7, and a lubrication pipeline connected with the lubrication system 8 is arranged in the hidden pipeline 7.
The drive belt assembly includes a motor pulley 102, a belt 103, and a speed reducer pulley 104; the motor belt pulley 102 is connected with an output shaft of the motor 101, the speed reducer belt pulley 104 is connected with an input shaft of the speed reducer 108, and the belt 103 is sleeved on the motor belt pulley 102 and the speed reducer belt pulley 104; a speed reducer belt pulley gland 105 connected with the speed reducer belt pulley 104 through a belt pulley gland bolt 106 is arranged on the speed reducer belt pulley 104; the transmission assembly is provided with a transmission assembly shield 107.
The drive system further includes a motor mount 119; the upper part of the mounting base 110 is provided with a motor bracket 109, one end of the motor mounting seat 119 is arranged on the motor bracket 109, and the other end is arranged on the top of the mounting base 110; the motor 101 is mounted on a motor mount 119. The bottom of the motor mounting seat 119 is provided with a driving belt tensioning mechanism 116; the driving belt tensioning mechanism 116 comprises a base 116-3 arranged on the motor bracket 109 and the mounting base 110 through a base mounting screw 116-4, an adjusting screw 116-2 is arranged on the base 116-3, the bottom of the motor mounting seat 119 is connected with the top end of the adjusting screw 116-2 through an adjusting screw locking screw 116-5, and a large base plate 116-1 is arranged between the adjusting screw locking screw 116-5 and the motor mounting seat 119.
The driving system comprises two motors 101 and two speed reducers 108 which are arranged in parallel and have parallel shafts, a synchronous gear 111 is arranged between the output shaft of the speed reducer 108 and a spline housing 112 of the speed reducer, and the synchronous gears 111 of the two speed reducers 108 are connected with each other; the output shafts of the two motors 101 are rotated in opposite directions.
A speed reducer spline housing gland 115 is arranged on the speed reducer spline housing 112, and a shaft retainer ring 117 is arranged on the stirring shaft spline housing 114; the mounting base 110 is further provided with a mounting bolt set 118 and a lifting ring 120.
The discharging mechanism further comprises a water inlet hose 601 and an air inlet pipe 611, the top of the level gauge mounting pipe 604 is provided with a water inlet and an air inlet, the water inlet is connected with the water inlet hose 601, and the air inlet is connected with the air inlet pipe 611; an electromagnetic water valve 3 is arranged at the water inlet, and an electromagnetic air valve 612 is arranged at the air inlet; an A proximity switch 613 or an angle sensor is arranged on one side of the rotating shaft 610.
The discharge port of the stirring tank 4 is divided into an upper overflow port and a lower outlet, the caliber of the upper overflow port is larger than that of the lower outlet, and the upper overflow port is positioned at the working liquid level surface in the stirring tank 4.
The hydraulic station 605 is externally provided with a shield 614.
The top edges of the two flow dividing plates 526 are connected at the middle shaft position of the upper part of the cover plate of the stirrer; the diverter plate 526 is positioned below the sprinkler tube 501.
The bottom of the feed port cover plate 511 is provided with a rubber baffle 513; an access door A517 is arranged at two sides of the feed port cover plate 511; the access section cover plate 512 is provided with a B access door 518 and an observation door 519; the two sides of the B access door 518 are provided with a gas spring 520 with a safety lock and a B proximity switch 521; a dust collection opening 522 is arranged at the tail end of the overhaul section cover plate 512, and a dust collection opening cover plate 523 is arranged on the dust collection opening 522; an electromagnetic water valve A504 is arranged on the water spraying pipe 501; the main water pipe 506 is provided with a B electromagnetic water valve 508, a water inlet pipeline of the main water pipe 506 is provided with a filter 509, and two sides of the filter 509 are provided with pressure gauges 510.
The feed port cover plate 511 is provided with a pressing plate 503, and the spraying water pipe 501 is fixed on the feed port cover plate 511 through the pressing plate 503.
The pressing plate 503 is provided with an A sealing rubber ring 502, and the mounting seat 515 is provided with a B sealing rubber ring 516.
The top of the sprinkling tube 501 is provided with an arc-shaped guard plate 24.
Claims (10)
1. The utility model provides a no sharing base continuous mixer, its characterized in that, no sharing base continuous mixer includes stirred tank (4), installs actuating system (1) in stirred tank (4) pan feeding mouth one end, sets up discharge mechanism (6) in stirred tank (4) discharge gate one end, sets up stirrer apron (5) on stirred tank (4), sets up (mixing) shaft (3) in stirred tank (4), both ends are equipped with A axle head sealing member (2) and B axle head sealing member (9) respectively in stirred tank (4), (mixing) shaft (3) one end is connected with A axle head sealing member (2), the other end is connected with B axle head sealing member (9); the driving system comprises a mounting base (110), a speed reducer (108) is arranged on the mounting base (110), and a motor (101) is arranged on the mounting base (110) and above the speed reducer (108); the driving system further comprises a speed reducer spline housing (112), a quincuncial elastic coupling (113) and a stirring shaft spline housing (114); an output shaft of the motor (101) is connected with an input shaft of a speed reducer (108) through a transmission belt assembly, the output shaft of the speed reducer (108) is connected with a speed reducer spline housing (112), the speed reducer spline housing (112) is connected with a quincuncial elastic coupling (113), the quincuncial elastic coupling (113) is connected with a stirring shaft spline housing (114), and the stirring shaft spline housing (114) is connected with a stirring shaft (3) through an A shaft end sealing piece (2); an output shaft of the motor (101) and an input shaft of the speed reducer (108) are in the same direction; the discharging mechanism comprises a discharging bin (615) communicated with a discharging hole of the stirring tank (4) and a level gauge mounting pipe (604) arranged outside the stirring tank, wherein the lower end of the level gauge mounting pipe (604) is communicated with the discharging bin (615), and a radar level gauge (602) is arranged at the top end of the level gauge mounting pipe (604); a rotating shaft (610) is arranged above the inner outlet of the discharging bin (615), a turnover material door (607) is connected to the rotating shaft (610), and the outlet of the discharging bin (615) is connected with a discharging pipe (609); the discharging mechanism of the continuous mixer further comprises a discharging gate seat (608) arranged on the outer side of the discharging bin (615), a hydraulic station (605) is arranged at the top of the discharging gate seat (608), a telescopic oil cylinder (606) is arranged at the lower end of the hydraulic station (605), and the bottom end of the telescopic oil cylinder (606) is connected with one end, far away from the rotating shaft (610), of the overturning gate (607); the inner side wall of the stirrer cover plate (5) is flush with the inner side wall of the stirring tank (4), and a sealing rubber plate (525) is arranged at the joint of the stirrer cover plate and the stirring tank; the stirrer cover plate consists of a feed inlet cover plate (511) and an overhaul section cover plate (512), and a sealing sponge rubber strip (514) is arranged between the feed inlet cover plate (511) and the overhaul section cover plate (512); a material distributing mechanism with a triangular section, which is formed by two flow dividing plates (526), is arranged in the material inlet cover plate (511), and a spraying water pipe (501) which is arranged along the central axis of the cover plate of the mixer is arranged at the top of the material inlet cover plate (511); the top of the overhaul section cover plate (512) is provided with a mounting seat (515) arranged along the central axis of the cover plate of the stirrer, the mounting seat (515) is provided with a main water pipe (506), the main water pipe (506) is provided with a plurality of branch pipes penetrating into the stirring tank, and the bottom of each branch pipe is provided with a rotary spray head (507); the main water pipe (506) and the sprinkling water pipe (501) are connected through a hose (505).
2. The shared-base-free continuous mixer according to claim 1, characterized in that the mixer shaft (3) is flanged to the a-shaft end seal (2); the stirring shaft (3) is connected with the B shaft end sealing piece (9) through a flange.
3. The continuous mixer without the shared base according to claim 1, wherein a lubrication system (8) is arranged on the mixing tank (4), a hidden pipeline (7) is arranged on the mixing tank (4), and a lubrication pipeline connected with the lubrication system (8) is arranged in the hidden pipeline (7).
4. The shared-base-free continuous mixer of claim 1, wherein the drive belt assembly comprises a motor pulley (102), a belt (103), and a speed reducer pulley (104); the motor belt pulley (102) is connected with an output shaft of the motor (101), the speed reducer belt pulley (104) is connected with an input shaft of the speed reducer (108), and the belt (103) is sleeved on the motor belt pulley (102) and the speed reducer belt pulley (104); a speed reducer belt pulley gland (105) connected with the speed reducer belt pulley (104) through a belt pulley gland bolt (106) is arranged on the speed reducer belt pulley (104); a transmission assembly shield (107) is arranged outside the transmission belt assembly.
5. The shared-base-free continuous mixer of claim 1, wherein the drive system further comprises a motor mount (119); the upper part of the mounting base (110) is provided with a motor bracket (109), one end of the motor mounting seat (119) is mounted on the motor bracket (109), and the other end is mounted on the top of the mounting base (110); the motor (101) is arranged on a motor mounting seat (119); the bottom of the motor mounting seat (119) is provided with a driving belt tensioning mechanism (116); the driving belt tensioning mechanism (116) comprises a base (116-3) which is arranged on a motor bracket (109) and a mounting base (110) through a base mounting screw (116-4), an adjusting screw (116-2) is arranged on the base (116-3), the bottom of a motor mounting seat (119) is connected with the top end of the adjusting screw (116-2) through an adjusting screw locking screw (116-5), and a large base plate (116-1) is arranged between the adjusting screw locking screw (116-5) and the motor mounting seat (119).
6. The continuous mixer without a shared base according to claim 1, wherein the driving system comprises two motors (101) and two speed reducers (108) which are arranged in parallel and have parallel shafts, a synchronous gear (111) is arranged between an output shaft of the speed reducer (108) and a spline housing (112) of the speed reducer, and the synchronous gears (111) of the two speed reducers (108) are connected with each other; the rotation directions of the output shafts of the two motors (101) are opposite.
7. The continuous mixer without a shared base according to claim 1, wherein the discharging mechanism further comprises a water inlet hose (601) and an air inlet pipe (611), a water inlet and an air inlet are arranged at the top of the level gauge mounting pipe (604), the water inlet is connected with the water inlet hose (601), and the air inlet is connected with the air inlet pipe (611); an electromagnetic water valve (603) is arranged at the water inlet, and an electromagnetic air valve (612) is arranged at the air inlet; one side of the rotating shaft (610) is provided with an A proximity switch (613) or an angle sensor.
8. The continuous mixer without a shared base as claimed in claim 1, wherein the discharge port of the mixing tank (4) is divided into an upper overflow port and a lower outlet port, the caliber of the upper overflow port is larger than that of the lower outlet port, and the upper overflow port is positioned at the working liquid level surface in the mixing tank (4).
9. The shared-base-free continuous mixer of claim 1, wherein the top edges of the two splitter plates (526) meet at a central axis in the upper portion of the mixer deck; the splitter plate (526) is positioned below the sprinkler pipe (501).
10. The continuous mixer without shared base as claimed in claim 1, characterized in that the bottom of the inlet cover plate (511) is provided with a rubber baffle (513); an A access door (517) is arranged on two sides of the feed port cover plate (511); a B access door (518) and an observation door (519) are arranged on the access section cover plate (512); two sides of the B access door (518) are provided with a gas locking spring (520) with safety and a B proximity switch (521); the tail end of the overhaul section cover plate (512) is provided with a dust collection opening (522), and the dust collection opening (522) is provided with a dust collection opening cover plate (523); an electromagnetic water valve A (504) is arranged on the water spraying pipe (501); the electromagnetic water heater is characterized in that a B electromagnetic water valve (508) is arranged on the main water pipe (506), a filter (509) is arranged on a water inlet pipeline of the main water pipe (506), and pressure gauges (510) are arranged on two sides of the filter (509).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320070036.1U CN219984423U (en) | 2023-01-10 | 2023-01-10 | Continuous stirrer without shared base |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320070036.1U CN219984423U (en) | 2023-01-10 | 2023-01-10 | Continuous stirrer without shared base |
Publications (1)
Publication Number | Publication Date |
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CN219984423U true CN219984423U (en) | 2023-11-10 |
Family
ID=88612533
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320070036.1U Active CN219984423U (en) | 2023-01-10 | 2023-01-10 | Continuous stirrer without shared base |
Country Status (1)
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CN (1) | CN219984423U (en) |
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2023
- 2023-01-10 CN CN202320070036.1U patent/CN219984423U/en active Active
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