CN219982093U - Cigarette filter tip loss and dislocation laser removing device - Google Patents
Cigarette filter tip loss and dislocation laser removing device Download PDFInfo
- Publication number
- CN219982093U CN219982093U CN202321659422.0U CN202321659422U CN219982093U CN 219982093 U CN219982093 U CN 219982093U CN 202321659422 U CN202321659422 U CN 202321659422U CN 219982093 U CN219982093 U CN 219982093U
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- cigarette
- filter tip
- filter
- detection assembly
- controller
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 95
- 238000006073 displacement reaction Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 241000208125 Nicotiana Species 0.000 claims abstract description 7
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000035699 permeability Effects 0.000 abstract description 3
- 238000001179 sorption measurement Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a device for removing missing and misplacement laser of a cigarette filter tip, which comprises: a double-length cigarette bar, wherein one side of the cigarette bar is provided with a rubbing drum wheel, the other side of the cigarette bar is provided with a filter tip displacement detection assembly, the rubbing drum wheel is used for rolling cigarette paper and tobacco into cigarette, the cigarette bar is used for being adhered with the cigarette paper, and the filter tip displacement detection assembly is used for detecting displacement signals of two ends of a filter tip and two ends of the cigarette bar to obtain a filter tip displacement signal; the signal output end of the filter rod displacement detection assembly is connected with a controller, and the controller is used for outputting cigarette rejecting signals according to filter rod displacement signals. The device for removing the missing and misplaced cigarette filter sticks can remove displacement or loss caused by unstable adsorption when the drum wheel rotates at high speed due to high air permeability of filter tip paper in the production process of cigarettes; not only improves the equipment efficiency, but also realizes the on-line control of the product quality.
Description
Technical Field
The utility model relates to the technical field of tobacco filter tip losing and eliminating, in particular to a cigarette filter tip losing and misplacement laser eliminating device.
Background
Cigarette sticks are an important component in the manufacture of cigarettes. However, during the packaging process, phenomena such as losing or position deflection and the like of the cigarette filter rod are easy to occur, and the packaging quality and the production line efficiency are directly affected. The missing cigarette part of the filter rod can be identified and removed by the detection of the missing cigarette, but the cigarette with the displacement is heavy, the stop device causes the reduction of equipment efficiency, and the cigarette with the displacement is light and can be regarded as a qualified cigarette to be produced and flow to the market.
At present, the efficiency and accuracy of the traditional cigarette holder rod removing equipment need to be improved, so that a cigarette holder rod losing and dislocation laser removing device is needed.
Disclosure of Invention
The utility model aims to provide a device for removing cigarette filter sticks by dislocation laser, which solves the problems in the prior art and can accurately remove defective cigarettes.
The utility model provides a device for removing missing and misplacement laser of a cigarette filter tip, which comprises: a double-length cigarette bar, wherein one side of the cigarette bar is provided with a rubbing drum, the other side of the cigarette bar is provided with a filter tip displacement detection assembly, the rubbing drum is used for rolling cigarette paper and tobacco into cigarette, the cigarette bar is used for being adhered with the cigarette paper, and the filter tip displacement detection assembly is used for detecting displacement signals of two ends of a filter tip and two ends of the cigarette bar to obtain filter tip displacement signals; the signal output end of the filter tip displacement detection assembly is connected with a controller, and the controller is used for outputting cigarette rejecting signals according to the filter tip displacement signals.
The device for removing the lost and misplaced cigarette filter tips comprises a fixing bracket for fixing the filter tip displacement detection assembly.
The cigarette filter tip losing and dislocation laser removing device is characterized in that the fixing support is preferably arranged on a backboard of a cigarette making machine.
The cigarette filter rod losing and misplacement laser removing device comprises a plurality of laser transmitters, wherein the filter rod displacement detecting assembly is preferably provided with a plurality of laser transmitters.
The cigarette filter tip losing and misplacement laser removing device is characterized in that the number of the laser transmitters is preferably 4.
The device for removing the lost and misplaced cigarette filter sticks comprises 4 laser transmitters, wherein the laser emitted by the 4 laser transmitters is preferably respectively irradiated on two ends of the filter stick, which are contacted with two cigarette sticks, and on the lighting ends of the two cigarette sticks.
The cigarette filter rod losing and misplacement laser removing device comprises a controller, wherein the controller preferably comprises a programmable logic controller.
The cigarette filter tip losing and misplacement laser removing device is characterized in that the controller is preferably arranged in the power distribution cabinet and powered by a 24V power supply.
The device for removing the missing and misplaced cigarette sticks can remove displacement or missing caused by unstable adsorption when the drum wheel rotates at high speed due to high air permeability of the tipping paper in the production process of the cigarettes, so that the defect of an original machine detection system is overcome, and the hidden quality trouble that unqualified cigarettes are missed due to the displacement of the tipping paper is thoroughly eliminated; not only improves the efficiency of the equipment and the automation level of the equipment, obviously reduces the labor intensity of workers, but also realizes the on-line control of the product quality and effectively improves the operation efficiency and the on-line quality control of the equipment.
Drawings
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural view of an embodiment of a device for removing missing and misplaced laser of a cigarette filter tip provided by the utility model.
Reference numerals illustrate: the cigarette holder comprises a 1-rubbing drum wheel, a 2-cigarette rod, a 3-filter tip rod displacement detection assembly, a 4-fixed support and a 5-controller.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative, and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be construed as exemplary only and not limiting unless otherwise specifically stated.
"first", "second", as used in this disclosure: and similar words are not to be interpreted in any order, quantity, or importance, but rather are used to distinguish between different sections. The word "comprising" or "comprises" and the like means that elements preceding the word encompass the elements recited after the word, and not exclude the possibility of also encompassing other elements. "upper", "lower", etc. are used merely to denote relative positional relationships, which may also change accordingly when the absolute position of the object to be described changes.
In this disclosure, when a particular element is described as being located between a first element and a second element, there may or may not be intervening elements between the particular element and the first element or the second element. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without intervening components, or may be directly connected to the other components without intervening components.
All terms (including technical or scientific terms) used in this disclosure have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs, unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods, and apparatus should be considered part of the specification.
As shown in fig. 1, the cigarette holder rod loss and dislocation laser removing device provided in this embodiment includes: a double-length cigarette rod 2, wherein a rubbing drum 1 is arranged on one side of the cigarette rod 2, a filter tip displacement detection assembly 3 is arranged on the other side of the cigarette rod 2, the rubbing drum 1 is used for rolling cigarette paper and tobacco into cigarette, the cigarette rod 2 is used for being adhered to the cigarette paper, and the filter tip displacement detection assembly 3 is used for detecting displacement signals of two ends of a filter tip and two ends of the cigarette rod 2 to obtain filter tip displacement signals; the signal output end of the filter tip displacement detection assembly 3 is connected with a controller 5, and the controller 5 is used for outputting cigarette rejecting signals according to the filter tip displacement signals.
Wherein, the rubbing drum 1 rolls, kneads and extrudes the tobacco and the cigarette paper by means of rotation and pushing, so that the tobacco and the cigarette paper are tightly adhered together and form a proper shape and size of the cigarette. The rod 2 is a double length rod that runs at high speed for adhesion to the wrapper.
Further, the controller 5 is connected with a host, the controller 5 is specifically configured to perform delay shift processing on the filter tip displacement signal, and send a rejection signal to the host, and the host is configured to reject the displaced cigarettes at the Y4 rejection valve according to the rejection signal.
Further, the cigarette filter tip losing and dislocation laser removing device further comprises a fixing support 4 used for fixing the filter tip displacement detecting assembly 3, and the fixing support 4 is arranged on a backboard of a cigarette making machine. In some embodiments, the fixing support 4 is made of stainless steel, and it should be noted that the material of the fixing support 4 is not limited in particular, and in other embodiments, the fixing support 4 may be made of other materials with high rigidity so as to prevent shaking during the running process of the device.
Still further, the tip rod displacement detection assembly 3 includes a plurality of laser transmitters, which have strong anti-interference capability and good light condensation performance in laser ranging detection. In the present utility model, the number of the laser transmitters is 4. The laser emitted by the 4 laser emitters irradiates the two ends of the filter rod, which are contacted with the two cigarette rods 2, and the ignition ends of the two cigarette rods 2 respectively. In a specific implementation, 4 laser transmitters are installed on one fixed support 4, and the positions of the 4 laser transmitters are accurately adjusted, so that laser irradiates on two ends of a filter rod, which are in contact with two cigarette rods 2, and on the ignition ends of the two cigarette rods 2, so that the distance between one of four detection points and the corresponding laser transmitter is changed only if the filter rod is displaced, and the change of the distance is detected and identified, so that a rejection signal is sent.
Further, the controller 5 comprises a Programmable Logic Controller (PLC), and the controller 5 is installed in the power distribution cabinet and is powered by a 24V power supply. In the utility model, the model of the PLC is S7-300. The type and model of the controller 5 are not particularly limited in the present utility model.
In operation, before the cutting of the filter rod is completed and the insertion of two cigarette rods 2 is rubbed, whether the filter rod is displaced or not is detected by the filter rod displacement detection assembly 3, and after the filter rod displacement signal transmitted from the filter rod displacement detection assembly 3 is subjected to delay displacement processing by the controller 5, a rejection signal is sent to a host computer, so that the unqualified cigarette rod is rejected at the cutting drum rejection valve Y4.
The device for removing the lost and misplaced cigarette holder rods provided by the embodiment of the utility model can remove displacement or loss caused by unstable adsorption when the drum wheel rotates at high speed due to high air permeability of the filter tip paper in the cigarette production process, so that the defect of an original machine detection system is overcome, and the hidden quality trouble that unqualified cigarettes are missed due to the displacement of the filter tip is thoroughly eliminated; not only improves the efficiency of the equipment and the automation level of the equipment, obviously reduces the labor intensity of workers, but also realizes the on-line control of the product quality and effectively improves the operation efficiency and the on-line quality control of the equipment.
Thus, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concepts of the present disclosure, some details known in the art are not described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that the foregoing embodiments may be modified and equivalents substituted for elements thereof without departing from the scope and spirit of the disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (8)
1. A cigarette filter tip loss and dislocation laser removing device, which is characterized by comprising: a double-length cigarette bar, wherein one side of the cigarette bar is provided with a rubbing drum, the other side of the cigarette bar is provided with a filter tip displacement detection assembly, the rubbing drum is used for rolling cigarette paper and tobacco into cigarette, the cigarette bar is used for being adhered with the cigarette paper, and the filter tip displacement detection assembly is used for detecting displacement signals of two ends of a filter tip and two ends of the cigarette bar to obtain filter tip displacement signals; the signal output end of the filter tip displacement detection assembly is connected with a controller, and the controller is used for outputting cigarette rejecting signals according to the filter tip displacement signals.
2. The apparatus of claim 1, wherein the apparatus further comprises a mounting bracket for mounting the filter displacement detection assembly.
3. The device for removing missing and misplaced cigarette filter tips of claim 2, wherein the fixed bracket is mounted on a back plate of a cigarette making machine.
4. The apparatus of claim 1, wherein the filter displacement detection assembly comprises a plurality of laser emitters.
5. The device for removing missing and misplaced cigarette sticks of claim 4 wherein the number of laser emitters is 4.
6. The missing cigarette rod and misplacement laser removing device of claim 5, wherein the laser emitted by 4 laser emitters irradiates the two ends of the cigarette rod contacted with the two cigarette rods and the ignition ends of the two cigarette rods respectively.
7. The apparatus of claim 1, wherein the controller comprises a programmable logic controller.
8. The device for removing missing and misplaced cigarette sticks of claim 7 wherein said controller is mounted in a power distribution cabinet and is powered by a 24V power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321659422.0U CN219982093U (en) | 2023-06-27 | 2023-06-27 | Cigarette filter tip loss and dislocation laser removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321659422.0U CN219982093U (en) | 2023-06-27 | 2023-06-27 | Cigarette filter tip loss and dislocation laser removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219982093U true CN219982093U (en) | 2023-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321659422.0U Active CN219982093U (en) | 2023-06-27 | 2023-06-27 | Cigarette filter tip loss and dislocation laser removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219982093U (en) |
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2023
- 2023-06-27 CN CN202321659422.0U patent/CN219982093U/en active Active
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