CN219979166U - Thermocouple compensation wire - Google Patents
Thermocouple compensation wire Download PDFInfo
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- CN219979166U CN219979166U CN202321454409.1U CN202321454409U CN219979166U CN 219979166 U CN219979166 U CN 219979166U CN 202321454409 U CN202321454409 U CN 202321454409U CN 219979166 U CN219979166 U CN 219979166U
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- thermocouple
- thermocouple compensation
- compensation wire
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Abstract
The utility model provides a thermocouple compensation wire, which not only can thoroughly isolate an anode wire from a cathode wire by respectively penetrating through two holes through a double-hole insulating tube with the length of not less than 2 sections, but also can ensure the bending flexibility of the thermocouple compensation wire, further wrap insulating paper between two adjacent double-hole insulating tubes, and can prevent volatile matters in the working environment from entering the inside of the double-hole insulating tubes, thereby avoiding interference to the anode wire and the cathode wire, and finally, a fiber belt is wound outside the whole thermocouple compensation wire, so that firm connection and certain mechanical strength can be ensured; the thermocouple compensation wire has good high-temperature resistance, effectively solves the problem that the external insulating material of the thermocouple compensation wire in the prior art is damaged at high temperature, further avoids the problem of thermocouple short circuit, and meets the high-temperature requirement of a vacuum induction continuous casting furnace.
Description
Technical Field
The utility model belongs to the technical field of thermocouple temperature measuring devices, and relates to a thermocouple compensation lead.
Background
The vacuum induction continuous casting furnace is an integrated furnace for smelting by electromagnetic induction and then casting ingot to be formed when meeting cold. In the metal smelting process of the vacuum induction continuous casting furnace, the actual heating temperature is detected by a thermocouple or an infrared detector and then fed back to a control system, so that the smelting heating power is controlled. The main temperature measuring device of the vacuum induction continuous casting furnace at present comprises an infrared radiation temperature measuring device and a thermocouple temperature measuring device, although the infrared radiation temperature measuring device has high measuring speed and can measure the temperature of an object which is difficult to approach, the same detecting result is easy to be influenced by the environment, the measuring range is not wide by the thermocouple, the measuring precision is not as high as that of the thermocouple, and the vacuum induction smelting process has higher requirements on the temperature measuring precision, so the thermocouple is more suitable for the temperature measuring device of the vacuum induction continuous casting furnace.
The thermocouple temperature measuring device often comprises a compensation lead wire for extending the cold end of the thermocouple and connecting with a thermometer to form a temperature measuring system, and the working environment is higher in temperature. At present, the common thermocouple compensation wire has the following conditions: the insulating and sheathing materials are made of polyvinyl chloride or polytetrafluoroethylene, the highest use temperature can only reach about 200 ℃, and the heat resistance is poor. However, in the process of ingot casting by the vacuum induction continuous casting furnace, the surface temperature of the spindle is higher, the compensating wire inside the vacuum induction continuous casting furnace is often damaged easily at high temperature because the surface insulator is not high temperature resistant, once the surface insulator is damaged, thermocouple short circuit is very easy to cause so that the detection is inaccurate, a temperature control system sends out an error signal, the whole ingot casting smelting process is further influenced, the ingot casting process is unstable, and ingot casting failure is very easy to cause.
In order to improve the high temperature resistance of the thermocouple compensation wire, the prior art discloses the following technical scheme: CN213183642U discloses a compensating wire for high temperature thermocouple of 450 degrees, including cable core, sheath and shielding layer, shielding layer and sheath are by outside and interior parcel cable core, the cable core is formed by two insulating sinle silk transposition, insulating sinle silk comprises wire and the insulating layer of parcel outside the wire, the insulating layer is formed by single face calcination mica tape and polytetrafluoroethylene film combination, single face calcination mica tape is around wrapping outside the wire, polytetrafluoroethylene film is around wrapping outside single face calcination mica tape, the sheath is woven by quartz fiber yarn and is formed. The insulating layer material of the compensating lead for the thermocouple is formed by combining a single-sided calcined mica tape and a polytetrafluoroethylene film, and the sheath material of the compensating lead is quartz fiber yarns, so that the insulating wire core of the compensating lead can normally and stably work in a high-temperature environment at the temperature of 450 ℃ and has good high-temperature resistance. CN211208061U discloses a compensation cable for high temperature resistant thermocouple, comprising a compensation cable core, a round corner quadrilateral shielding net frame, an electric cable core, a signal transmission cable core, an aerogel felt belt, a polyimide composite insulating layer, a round shielding net frame and a ceramic silicon rubber layer, wherein a supporting foam cylinder is arranged in the center of the compensation cable core, a compensation wire and a limiting foam cylinder are arranged around the supporting foam cylinder, an inner core of the compensation wire is twisted by an anode wire and a cathode wire, and the outer core of the compensation wire is wound with a composite mica belt and a nickel-plated copper wire braided shielding net; the round corner quadrilateral shielding net frame and the round shielding net frame are both provided with single-core copper grounding wires, and the aerogel felt belt is internally filled with a thermoplastic polyethylene rubber layer. The utility model integrates the compensation lead and other cable cores into one cable by adopting a multilayer shielding and multilayer heat insulation mode, so as to form the comprehensive cable which is suitable for the thermocouple measurement field, has good high temperature resistance and flexibility, and has the potential of improving the thermocouple measurement length and accuracy.
However, the current improvement of the thermocouple compensation wire often adopts a form of winding insulating materials in multiple layers, so that the operation is complicated, the material cost is increased, and the bending flexibility of the thermocouple compensation wire is reduced. Therefore, there is a need to develop a new thermocouple compensation wire.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model provides the thermocouple compensation wire, through the double-hole insulating tube with the length of not less than 2 sections, not only can the positive electrode wire and the negative electrode wire respectively pass through two holes to realize thorough isolation and absolute protection, but also the bending flexibility of the thermocouple compensation wire can be ensured, insulating paper is further wrapped between two adjacent double-hole insulating tubes, volatile matters in the working environment can be prevented from entering the inside of the double-hole insulating tubes, thereby avoiding interference to the positive electrode wire and the negative electrode wire, and finally, a fiber belt is wound outside the whole thermocouple compensation wire, so that firm connection and certain mechanical strength can be ensured; the thermocouple compensation wire has good high-temperature resistance, effectively solves the problem that an external insulating material of the thermocouple compensation wire in the prior art is damaged at high temperature, further avoids the problem of thermocouple short circuit, and meets the high-temperature requirement of a vacuum induction continuous casting furnace; the thermocouple compensation wire does not need to be wound in multiple layers by adopting insulating materials, and is simple to operate.
To achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a thermocouple compensation wire, which comprises a positive electrode wire and a negative electrode wire, and respectively penetrates through two holes of a double-hole insulating tube with the length of not less than 2 sections; the two adjacent double-hole insulating pipes are connected by wrapping insulating paper; and winding a fiber band outside the thermocouple compensation wire as a whole.
According to the thermocouple compensation wire, through the double-hole insulating pipes with the length of not less than 2 sections, not only can the positive electrode wire and the negative electrode wire respectively penetrate through two holes to achieve thorough isolation and insulation protection, but also bending flexibility of the thermocouple compensation wire can be guaranteed, insulating paper is further wrapped between two adjacent double-hole insulating pipes, volatile matters in the working environment can be prevented from entering the inside of the double-hole insulating pipes, interference on the positive electrode wire and the negative electrode wire is avoided, and finally, a fiber belt is wound outside the whole thermocouple compensation wire, so that firm connection and certain mechanical strength can be guaranteed; the thermocouple compensation wire has good high-temperature resistance, effectively solves the problem that an external insulating material of the thermocouple compensation wire in the prior art is damaged at high temperature, further avoids the problem of thermocouple short circuit, and meets the high-temperature requirement of a vacuum induction continuous casting furnace; the thermocouple compensation wire does not need to be wound in multiple layers by adopting insulating materials, and is simple to operate.
It is worth to say that in the actual operation process, after removing the insulator outside the original thermocouple compensation wire, the anode wire and the cathode wire which are mutually separated are obtained, and then the anode wire and the cathode wire respectively pass through two holes of all the double-hole insulating tubes, so that the anode wire and the cathode wire are thoroughly isolated; then two adjacent double-hole insulating pipes are connected through wrapping insulating paper; finally, a fiber tape is wound outside the thermocouple compensation wire as a whole.
As a preferable technical scheme of the utility model, the double-hole insulating tube is a double-hole ceramic corundum tube.
As a preferable embodiment of the present utility model, the length of each of the double-hole insulating pipes is 30-80mm, for example 30mm, 35mm, 40mm, 45mm, 50mm, 55mm, 60mm, 65mm, 70mm, 75mm or 80mm, etc., but not limited to the values recited, and other values not recited in the above-mentioned ranges are equally applicable.
It is worth noting that, in the utility model, the length of each section of the double-hole insulating tube is 30-80mm, so that the bending flexibility of the thermocouple compensating wires can be effectively ensured, if the length exceeds 80mm, the whole number of the double-hole insulating tubes is less, the number of the connecting parts between every two double-hole insulating tubes is less, and therefore, the bending flexibility of the thermocouple compensating wires is reduced, if the length is less than 30mm, the whole number of the double-hole insulating tubes is more, the number of the connecting parts between every two double-hole insulating tubes is more, and the exposure risk of the internal positive electrode wires and the internal negative electrode wires is increased.
As a preferable technical scheme of the utility model, the outer diameter of each section of the double-hole insulating tube is 4-5mm, such as 4mm, 4.1mm, 4.2mm, 4.3mm, 4.4mm, 4.5mm, 4.6mm, 4.7mm, 4.8mm, 4.9mm or 5mm, and the diameters of two holes of each section of the double-hole insulating tube are the same and are 2-3mm, such as 2mm, 2.1mm, 2.2mm, 2.3mm, 2.4mm, 2.5mm, 2.6mm, 2.7mm, 2.8mm, 2.9mm or 3mm, but the utility model is not limited to the listed values, and other values which are not listed in the above numerical range are equally applicable.
As a preferable technical scheme of the utility model, the insulating paper is insulating mica paper.
In a preferred embodiment of the present utility model, the thickness of the insulating paper is 0.4 to 0.6mm, for example, 0.4mm, 0.45mm, 0.5mm, 0.55mm, or 0.6mm, and the width of the insulating paper is 30 to 50mm, for example, 30mm, 35mm, 40mm, 45mm, or 50mm, along the axial direction of the thermocouple compensating wire, but the thickness is not limited to the above-mentioned values, and other non-mentioned values within the above-mentioned ranges are equally applicable.
It is worth to say that the thickness of the insulating paper is 0.4-0.6mm, so that the insulating paper can be effectively prevented from being damaged in the wrapping process, the width of the insulating paper is 30-50mm along the axial direction of the thermocouple compensation wire, and gaps between two adjacent double-hole insulating pipes can be effectively covered, so that the insulating effect is integrally ensured, and the contact of volatile matters in a vacuum induction continuous casting furnace with a positive electrode wire and a negative electrode wire in the using process is avoided, and the interference on electric signals of the thermocouple is avoided.
As a preferable technical scheme of the utility model, the fiber band is a glass fiber band.
In a preferred embodiment of the present utility model, the width of the fiber band is 40 to 60mm,40mm, 42mm, 45mm, 48mm, 50mm, 53mm, 55mm, 57mm or 60mm, etc., but the fiber band is not limited to the above-mentioned values, and other values not shown in the above-mentioned numerical ranges are equally applicable.
As a preferable technical scheme of the utility model, a connecting end is left between the positive electrode lead and the negative electrode lead and is not covered by the double-hole insulating tube near one end of the thermometer.
In a preferred embodiment of the present utility model, the length of the connection end is 3 to 5mm, for example, 3mm, 3.3mm, 3.5mm, 3.8mm, 4mm, 4.2mm, 4.5mm, 4.8mm or 5mm, etc., but the present utility model is not limited to the above-mentioned values, and other values not shown in the above-mentioned value ranges are equally applicable.
It is worth to say that the thermocouple compensation wire needs to be connected with the temperature measuring instrument in the control room, and the utility model is characterized in that one end close to the temperature measuring instrument is provided with the connecting ends which are not covered by the double-hole insulating tube, and the length of the connecting ends is 3-5mm, so that the thermocouple compensation wire can be effectively connected with the temperature measuring instrument in the control room.
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the thermocouple compensation wire, through the double-hole insulating pipes with the length of not less than 2 sections, not only can the positive electrode wire and the negative electrode wire respectively penetrate through two holes to achieve thorough isolation and insulation protection, but also bending flexibility of the thermocouple compensation wire can be guaranteed, insulating paper is further wrapped between two adjacent double-hole insulating pipes, volatile matters in the working environment can be prevented from entering the inside of the double-hole insulating pipes, interference on the positive electrode wire and the negative electrode wire is avoided, and finally, a fiber belt is wound outside the whole thermocouple compensation wire, so that firm connection and certain mechanical strength can be guaranteed;
(2) The thermocouple compensation wire has good high-temperature resistance, effectively solves the problem that an external insulating material of the thermocouple compensation wire in the prior art is damaged at high temperature, further avoids the problem of thermocouple short circuit, and meets the high-temperature requirement of a vacuum induction continuous casting furnace;
(3) The thermocouple compensation wire does not need to be wound in multiple layers by adopting insulating materials, and is simple to operate.
Drawings
FIG. 1 is a schematic diagram of a thermocouple compensation wire according to the present utility model;
wherein, 1-positive electrode lead; 2-a negative electrode lead; 3-a double-hole insulating tube; 4-insulating paper; 5-fiber tape.
Detailed Description
In order to make the technical solution, objects and advantages of the present utility model more apparent, the present utility model will be described in further detail by means of specific examples of embodiments with reference to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. For the electrical and communication fields, either a wired connection or a wireless connection is possible. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The utility model provides a thermocouple compensation wire, as shown in figure 1, which comprises a positive electrode wire 1 and a negative electrode wire 2, and respectively penetrates through two holes of a double-hole insulating tube 3 with the length of not less than 2 sections; the adjacent two double-hole insulating pipes 3 are connected by wrapping insulating paper 4; a fiber tape 5 is wound around the outside of the thermocouple compensation wire as a whole.
It should be noted that fig. 1 is only a schematic structural diagram of the thermocouple compensating wire according to the present utility model, and only a section of a certain end is selected for illustration, and the actual situation is that: the adjacent two double-hole insulating pipes 3 are wrapped by insulating paper 4 to realize connection, so that gaps between the adjacent two double-hole insulating pipes 3 cannot be seen, and the positive electrode lead 1 and the negative electrode lead 2 cannot be seen; the fiber tape 5 is wound on the outside of the thermocouple compensation wire as a whole, so that the double-hole insulating tube 3 and the insulating paper 4 are completely covered.
Example 1
The embodiment provides a thermocouple compensation wire, which comprises a positive electrode wire and a negative electrode wire, and respectively penetrates through two holes of a double-hole insulating tube with the length of not less than 2 sections; the two adjacent double-hole insulating pipes are connected by wrapping insulating paper; winding a fiber band outside the thermocouple compensation wire as a whole;
wherein the double-hole insulating tube is a double-hole ceramic corundum tube; the length of each section of the double-hole insulating tube is 50mm; the outer diameter of each section of the double-hole insulating tube is 4mm; the diameters of the two holes of each section of the double-hole insulating tube are the same and are 2mm;
the insulating paper is insulating mica paper; the thickness of the insulating paper is 0.5mm; the width of the insulating paper is 40mm along the axial direction of the thermocouple compensation wire;
the fiber belt is a glass fiber belt; the width of the fiber band is 50mm;
and one end close to the thermometer, the positive electrode lead and the negative electrode lead are respectively provided with a connecting end which is not covered by the double-hole insulating tube, and the length of the connecting end is 4mm.
Example 2
The embodiment provides a thermocouple compensation wire, which comprises a positive electrode wire and a negative electrode wire, and respectively penetrates through two holes of a double-hole insulating tube with the length of not less than 2 sections; the two adjacent double-hole insulating pipes are connected by wrapping insulating paper; winding a fiber band outside the thermocouple compensation wire as a whole;
wherein the double-hole insulating tube is a double-hole ceramic corundum tube; the length of each section of the double-hole insulating tube is 30mm; the outer diameter of each section of the double-hole insulating tube is 4mm; the diameters of the two holes of each section of the double-hole insulating tube are the same and are 2mm;
the insulating paper is insulating mica paper; the thickness of the insulating paper is 0.4mm; the width of the insulating paper is 30mm along the axial direction of the thermocouple compensation wire;
the fiber belt is a glass fiber belt; the width of the fiber band is 40mm;
and the connecting ends are respectively reserved at the positive electrode lead and the negative electrode lead and are not covered by the double-hole insulating tube, and the length of the connecting ends is 3-5mm.
Example 3
The embodiment provides a thermocouple compensation wire, which comprises a positive electrode wire and a negative electrode wire, and respectively penetrates through two holes of a double-hole insulating tube with the length of not less than 2 sections; the two adjacent double-hole insulating pipes are connected by wrapping insulating paper; winding a fiber band outside the thermocouple compensation wire as a whole;
wherein the double-hole insulating tube is a double-hole ceramic corundum tube; the length of each section of the double-hole insulating tube is 80mm; the outer diameter of each section of the double-hole insulating tube is 5mm; the diameters of the two holes of each section of the double-hole insulating tube are the same and are 3mm;
the insulating paper is insulating mica paper; the thickness of the insulating paper is 0.6mm; the width of the insulating paper is 50mm along the axial direction of the thermocouple compensation wire;
the fiber belt is a glass fiber belt; the width of the fiber band is 60mm;
and one end close to the thermometer, the positive electrode lead and the negative electrode lead are respectively provided with a connecting end which is not covered by the double-hole insulating tube, and the length of the connecting end is 5mm.
In summary, the utility model provides a thermocouple compensation wire, through the double-hole insulating tube with no less than 2 sections, not only the positive electrode wire and the negative electrode wire can be respectively and thoroughly isolated through two holes, but also the absolute limit protection can be realized, the bending flexibility of the thermocouple compensation wire can be ensured, insulating paper is further wrapped between two adjacent double-hole insulating tubes, volatile matters in the working environment can be prevented from entering the inside of the double-hole insulating tubes, thereby avoiding interference to the positive electrode wire and the negative electrode wire, and finally, a fiber belt is wound outside the whole thermocouple compensation wire, so that the connection is ensured to be firm and the thermocouple compensation wire has certain mechanical strength; the thermocouple compensation wire has good high-temperature resistance, effectively solves the problem that the external insulating material of the thermocouple compensation wire in the prior art is damaged at high temperature, further avoids the problem of thermocouple short circuit, and meets the high-temperature requirement of a vacuum induction continuous casting furnace.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and it should be apparent to those skilled in the art that any changes or substitutions that fall within the technical scope of the present utility model disclosed herein are within the scope of the present utility model.
Claims (10)
1. The thermocouple compensation wire is characterized by comprising a positive electrode wire and a negative electrode wire, and respectively penetrates through two holes of a double-hole insulating tube with the length of not less than 2 sections; the two adjacent double-hole insulating pipes are connected by wrapping insulating paper; and winding a fiber band outside the thermocouple compensation wire as a whole.
2. The thermocouple compensation wire of claim 1, wherein the double-hole insulating tube is a double-hole ceramic corundum tube.
3. The thermocouple compensation wire of claim 1, wherein each length of the double-hole insulating tube is 30-80mm in length.
4. The thermocouple compensation wire of claim 1, wherein the outer diameter of each section of the double-hole insulating tube is 4-5mm; the diameters of the two holes of each section of the double-hole insulating tube are the same and are 2-3mm.
5. The thermocouple compensation wire of claim 1, wherein the insulating paper is insulating mica paper.
6. The thermocouple compensation wire according to claim 1, wherein the thickness of the insulating paper is 0.4-0.6mm; and the width of the insulating paper is 30-50mm along the axial direction of the thermocouple compensation lead.
7. The thermocouple compensation wire of claim 1, wherein the fiber ribbon is a fiberglass ribbon.
8. The thermocouple compensation wire of claim 1, wherein the fiber band has a width of 40-60mm.
9. The thermocouple compensation wire of claim 1, wherein the positive wire and the negative wire are left with a connection end uncovered by the double-hole insulating tube near one end of the thermometer.
10. The thermocouple compensation wire of claim 9, wherein the length of the connection end is 3-5mm.
Priority Applications (1)
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CN202321454409.1U CN219979166U (en) | 2023-06-08 | 2023-06-08 | Thermocouple compensation wire |
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CN202321454409.1U CN219979166U (en) | 2023-06-08 | 2023-06-08 | Thermocouple compensation wire |
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CN219979166U true CN219979166U (en) | 2023-11-07 |
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CN202321454409.1U Active CN219979166U (en) | 2023-06-08 | 2023-06-08 | Thermocouple compensation wire |
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